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Original Instructions
R52-ELT
ELECTRIC GOLF ROLLER MANUAL
ac

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Summary of Contents for Tru-Turf R52-ELTac

  • Page 1 Original Instructions R52-ELT ELECTRIC GOLF ROLLER MANUAL...
  • Page 3: Table Of Contents

    The products detailed in this manual conform to the following standards: Contents Machinery Directive 2006/EC Annex VIII, EMC Directive 2004/108/EC / Article 10.1 & EN ISO 4254-1:2009 CE Declaration is available on the Tru-Turf website. Revised 11 Dec. 2013 IMPORTANT ......................1 MACHINE INFORMATION RECORD ...............2 SAFETY INFORMATION ..................3...
  • Page 4: Important

    4. Loose transmission and drive roller pulleys / sprockets will cause damage to shafts and keyways. Ensure they are correctly tightened at all times. 5. Change the transmission oil as per the transmission manufacturers servicing schedule. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 5: Machine Information Record

    To check for updates to this manual please go to Congratulations on your investment in the R52-ELT Golf the Tru-Turf website www.truturf.com. Green Roller and your move to smoother, faster, more consistent putting Greens. The following operation and Click on OWNERS, then MANUALS, then select the maintenance manual has been prepared for use with the model that matches your machine.
  • Page 6: Safety Information

    • When motor is running, always keep hands and loose clothing away from rotating shafts, chains, belts and TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 7: Warranty

    Service calls, overtime-labour rates and freight costs SR72 Sports ground roller. related to the return of the faulty product to Tru-Turf or its MT5000 Series Totes are covered for a period of agents are not included. twelve (12) months.
  • Page 8: Assembly

    Should there be any need to lift the machine only use the 30mm External Circlips points as detailed below. Drawbar Coupling Assembly ³/8” x 2³/2” UNF ZP Bolts ³/8” UNF Nyloc Nuts TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 9: Attaching Trailer To Machine

    Gather the ends of the right and left trailer arms. • Place the draw bar assembly between the trailer arms and align the holes. • Place one 2¾” x ³/8” bolt through each hole, fi t ³/8” TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 10: Lubricating Smoothing Head Pivot Bearings

    Adjust park brake by rotating the knob on the end of the lever in a clockwise direction when looking directly at the end of the lever. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 11: Operation

    • Use a suitable towing vehicle to move roller from this occurring. green to green. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 12: Points To Remember

    Do not put the trailer down into the towing (b) Start on one side of the green and work across the position on the green; damage may occur to the green from the roller tires and body. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 13: Maintenance

    The battery charger will maintain a full charge by applying a trickle charge. If this is not done the TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 14: Lubrication

    √ Renew Drive Belt (If fi tted) Ensure the Connecting Rods are correctly adjusted so that √ Replace Trailer Strut the three heads are parallel to each other when in the straight ahead position. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 15 Lubricants which meet application conditions are known. USDA “H1” classification are suitable for food processing applications. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 16 Lubricant does not contain EP (extreme pressure) additives. Consult your lubricant supplier for additional lubricant recommendations. 288-101 Rexnord Industries, LLC, 3001 W. Canal St., Milwaukee, WI 53208-4200 January 2007 Telephone: 414-342-3131 Fax: 414-937-4359 Supersedes 11-02 e-mail: info@rexnord.com web: www.rexnord.com TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 17: Fault Finding

    • The troubleshooting chart can be downloaded from • Connecting rod are in place and serviceable the Tru-Turf website, in the bulletins section. Smoothing rollers seized, check • Bearings are OK and not rough or seized •...
  • Page 18: Machine Components

    Operating Positions TOWING POSITION ROLLING POSITION STORE & CHARGE POSITION TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 19: Park Brake System & Lever

    Park Brake System TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 20 Park Brake Lever  TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 21: Upper Assembly, Gauges & Switches

    Body Assembly (Upper) TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 22: Foot Pedal Adjustable

    Adjustable Pedal TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 23: Foot Pedal Adjustable Parts, Gauges & Switches Installed

    Gauge & Switches Mounted, Adjustable Pedal TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 24: Cover & Latch

    Cover TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 25 Transmission Cover Latch TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 26: Controller & Mount

    See Fault Finding, page 14, in this manual for detailed instructions to read and interpret the fl ashing LEDs on the controller. The fault/error code table can be downloaded from the Tru-Turf website in the bulletins section. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 27: Drive Train

    Drive Train - Motor & Gearbox TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 28 Drive Train - Transmission & Drive Belt TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 29 Drive Train - Drive Belt & Tensioner TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 30 Drive Train - Belt Tensioner TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 31: Under Body, Drive Roller & Brake

    Underbody Assembly (Lower) TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 32 Flex Drive Roller TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 33 Flex Drive Roller - Bearings & Sprocket TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 34 Drive Roller & Drum Brake TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 35: Joystick, Connecting Rods, Steering Assemblies, Smoothing Rollers

    Joystick & Steering Shaft TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 36 Rod Units TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 37 Steering Assembly TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 38 Smoothing Head T-Frame TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 39 Smoothing Head TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 40: Smoothing Roller Parts & Servicing

    5. Remove the shaft from the roller and slide the bearing (item 4) off the shaft. 6. Slide the shaft back into the roller and thru the bearing (item 4), and repeat step 4. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 41 NOTE - TWO (2) ADDITIONAL CIRCLIPS ARE INCLUDED IN THE KIT IN CASE OF DAMAGE. There is an alternative seal available that replaces the V seal, see below for details. THESE 4 ITEMS ARE NOT USED TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 42: Trailer

    Trailer Frame Assembly TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 43 Drawbar TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 44 Jockey Wheel THIS VERSION IS FITTED TO UNITS FROM SERIAL NUMBER ACE2511 ONWARDS. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 45 Hub (Parallel Axle) TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 46 Option - Drawbar Extension Kit TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 47 Option - Fitting Drawbar Extension Kit TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 48: Jockey Wheel Leg - Old Version

    Jockey Wheel - Old Version THIS VERSION IS FITTED TO UNITS WITH THE SERIAL NUMBER RANGE OF ACE2500 TO ACE2510. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 49: Labels

    Labels E7190 R9087 E7195 R6057 R6059 E7075 E7248 R9088 TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 50 Labels TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 51: Battery Fitting Instructions

    To remove the batteries: Reverse the steps from 5 to 1, ignore the instructions regarding the foam strips. Fig. 2 Foam Strip 2 Battery 2 Battery 1 Foam Strip 1 Battery 3 Battery 4 Foam Strip 3 Foam Strip 4 TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 52: Battery Link Cable Connections

    From Controller To Battery Link Cables From Solenoid To Battery Negative Post Battery Positive Post ALL BATTERY TERMINAL POST FASTENERS MUST BE TIGHT TO PREVENT POOR CONNECTION, ARCING AND POSSIBLE DESTRUCTION OF THE BATTERY POSTS. TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 53: Battery Watering System

    Do nut up fi rm, do not over in the batteries is correct. Disconnect the fi lling device and tighten the bracket. charge the batteries if necessary as per instructions in “A”. Connect fi lling hose here TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 54: Schematic Diagram

    Loom Schematic Diagram - Sheet 1 TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 55: Schematic Diagram

    Loom Schematic Diagram - Sheet 2 TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 56: Sample Forms

    Sample Form TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 57 Sample Form TRU-TURF R52-ELT Golf Greens Roller Manual...
  • Page 58: Notes & Bulletins

    Notes & Bulletins TRU-TURF R52-ELT Golf Greens Roller Manual...

Table of Contents