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Summary of Contents for Tru-Turf BH40
- Page 1 OWNERS MANUAL BH40/60 GOLF GREENS ROLLER Results through design; not weight. BH40/60 Owners Manual www.truturf.com...
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Page 2: Table Of Contents
Standard Operation Procedures ........11 Points To Remember ...........13 Maintenance Schedule ..........14 Maintenance ..............15 Safety & Instructional Decals ........17 Separate Engine Owners Manual can be Operating Positions .............18 downloaded from www.truturf.com Components ..............19 Electrical ................34 Belt Troubleshooting ...........36 BH40/60 Owners Manual www.truturf.com... -
Page 3: Machine Information Record
Golf Green Roller and your move to smoother, faster, Distributor Information more consistent putting Greens. Name: Address: The following operation and maintenance manual has been prepared for use with the BH40/60 Golf Telephone: Green Roller. Fax: Email: It is intended as a guide and supplemental updates to the manual may take place at a future date, without prior notice. -
Page 4: Specifi Cations
5 cushion vibration mounts Lap seat belt. Optional Equipment Equipment 4G / WiFi Telematics Trailer Integrated heavy duty Drawbar. Tires/wheels hydraulically 60”Roller Heads lowered and raised. Warranty 2 years - Limited manufacturers warranty Fuel Tank Capacity 5 gal (18.9L) BH40/60 Owners Manual www.truturf.com... -
Page 5: Safety Information
Unskilled persons can turf equipment. harm themselves and others if they operate this machine. To ensure safe operation of the BH40/60 Golf Greens Roller, please follow the following safety • When transporting the roller or carrying out main- guidelines. - Page 6 Always stop engine before opening safety cover. • Never ride on the machine when machine is being towed. Operator: remember it is your responsibility to be aware of your surroundings. To avoid accidents, think safe and operate safe. BH40/60 Owners Manual www.truturf.com...
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Page 7: Warranty
Warranty Conditions and Products Covered Tru-Turf Service Department Tru-Turf warrant your Tru-Turf Roller to be free from Tru-Turf Pty Ltd defects in materials or workmanship for two years 6/8 Technology Drive or 1550 operational hours*, whichever occurs fi rst. Arundel, Qld 4214 This warranty is applicable to all products. - Page 8 Tru-Turf. Tru- • Normal noise, vibration, wear and tear, and Turf will make the fi nal decision whether to repair deterioration. any existing part or assembly or replace it. Tru-Turf may use remanufactured parts for warranty repairs. BH40/60 Owners Manual www.truturf.com...
- Page 9 Warranty Note Regarding Deep Cycle Battery Warranty: Tru-Turf is not liable for indirect, incidental or Deep cycle batteries have a specifi ed total number consequential damages in connection with the use of kilowatt-hours they can deliver during their of the Tru-Turf Products covered by this warranty, lifetime.
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Page 10: Assembly
Drivers Seat - Fitted to Base Plate spareparts@truturf.com. M6 x 20 Screws & Flat Washers Tires mounted on Wheel Rim Steering Column & Steering Wheel (Bolts found in frame) Drawbar Coupling Assembly - Incl. 1 7/8” Tow Ball BH40/60 Owners Manual www.truturf.com... - Page 11 • Check the ‘T’ locking pin and that the safety pin Adjustable for various size operators. are working correctly. • To totally remove the drawbar from the machine, you will need to carefully hold up the locking dog underneath the machine. Hold it up to prevent BH40/60 Owners Manual www.truturf.com...
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Page 12: Pre-Operation Checklist
Check tire pressure for proper operating pressure (18-24psi). Do not over infl ate. Check fuel level, remove fi lling cap to visually check level. Ensure there are no oil leaks from the hydraulic hoses, fi ttings, pumps, motors & oil tank. BH40/60 Owners Manual www.truturf.com... -
Page 13: Standard Operation Procedures
Lower machine as required onto the green. With engine running drive and begin rolling. BH40/60 Owners Manual www.truturf.com... - Page 14 When towing forwards or reversing, be sure that the roller is not put into a jack- knifed position, if it is, then damage to the pin hitch will occur. 10. Do not cross excessively steep hills or dips. BH40/60 Owners Manual www.truturf.com...
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Page 15: Points To Remember
• Move off the green when rolling is complete before putting the trailer in the down position. • If for some reason the machine stops on a green, use the handle mounted on the frame to pump BH40/60 Owners Manual www.truturf.com... -
Page 16: Maintenance Schedule
√ √ √ Check drive roller bearings √ √ √ Check for loose nuts and bolts √ √ Renew smoothing roller bearings √ Renew drive roller bearings √ Service engine as per Honda handbook and recommendations. BH40/60 Owners Manual www.truturf.com... -
Page 17: Maintenance
This may be before the recommended replacement schedule. Please replace all parts as necessary. Storing • It is important to store this roller in the towing position. Sling here (Use attaching hole on top of the lift cylinder) BH40/60 Owners Manual www.truturf.com... - Page 18 • If bearings are faulty. Fit new bearings, replace rollers into the heads, lubricate shaft bolts with an anti-seize compound before installing them. Tighten securely and ensure rollers rotate freely when fully tightened. BH40/60 Owners Manual www.truturf.com...
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Page 19: Safety & Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of www.truturf.com potential danger. Replace any decal that is damaged or missing. BH40 Golf Greens Roller Model: Serial No. Manufactured date ##/#### BH40-#####... -
Page 20: Operating Positions
Operating Positions Towing position Rolling position BH40/60 Owners Manual www.truturf.com... -
Page 21: Components
Assembly, BH40/60 Deck Unit PARTS LIST PARTS LIST ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION R8142 M8 FLAT WASHER, SS 100099 WELDMENT, STEERING SHAFT R8170 1/2" UNF X 2-1/2" BOLT, ZP 100129 ASSEMBLY, STEERING SENSOR R8256 M8 NYLOC NUT, ZP... - Page 22 WHEEL HUB COMPLETE PARALLEL AXLE R8990 TYRE & WHEEL HUB 5 STUD 20in TYRE [20x8x10] - H162 SR7213 PIN, LINKAGE SR7225 PIN, LYNCH, LOCKING - 7/16" PART NUMBER: 100107 REVISION: B DATE: 09/02/2021 BY: SP PART NUMBER: 100107 REVISION: B BH40/60 Owners Manual www.truturf.com...
- Page 23 Assembly, BH40/60 PARTS LIST ITEM PART NUMBER DESCRIPTION 100100 ASSEMBLY, BH40 DECK UNIT 100107 ASSEMBLY, TRAILER 100230 ASSEMBLY, DRAWBAR INNER 100270 ASSEMBLY, SMOOTHING ROLLER, 40" 100276 ASSEMBLY, STEERING ROLLER, 40" PART NUMBER: 100110 REVISION: C DATE: 09/02/2021 PART NUMBER: 100110...
- Page 24 M6 X 16 FLAT WASHER, SS R9197 SURFACE SAVER, Ø22 R9431 M6 X 16 BUTTON HEAD CAP SCREW, SS R9494 M4 NYLOC NUT, SS PART NUMBER: 100136 REVISION: E DATE: 09/02/2021 BY: SP PART NUMBER: 100136 REVISION: E BH40/60 Owners Manual www.truturf.com...
- Page 25 M8 SPRING WASHER, 304 SS R8930 OIL LEVEL SITE GLASS R8931 PRESSURISED BREATHER CAP R9139 MAGNET, 50X50X20 R9157 M8 X 17 FLAT WASHER, SS PART NUMBER: 100154 REVISION: E DATE: 09/02/2021 BY: SteveP PART NUMBER: 100154 REVISION: E BH40/60 Owners Manual www.truturf.com...
- Page 26 M6 X 16 FLAT WASHER, SS R9446 SEAT BASE, ADAPTOR LIFT R9492 M10 NYLOC NUT, SS R9493 M10 X 20 FLAT WASHER, SS PART NUMBER: 100159 REVISION: B DATE: 09/02/2021 BY: SP PART NUMBER: 100159 REVISION: B BH40/60 Owners Manual www.truturf.com...
- Page 27 M6 X 16 FLAT WASHER, SS R9356 BELLHOUSE KIT, BONDIOLI & PAVESI R9357 ASSEMBLY, HONDA GX690 ENGINE R9431 M6 X 16 BUTTON HEAD CAP SCREW, SS PART NUMBER: 100199 REVISION: D DATE: 09/02/2021 BY: SP PART NUMBER: 100199 REVISION: D BH40/60 Owners Manual www.truturf.com...
- Page 28 M8 SPRING WASHER, ZP R8272 M8 X 20 BUTTON HEAD CAP SCREW, SS R8529 M8 SPRING WASHER, 304 SS R8912 FLAT WASHER, M8 X OD24 PART NUMBER: 100209 REVISION: E DATE: 09/02/2021 BY: SP PART NUMBER: 100209 REVISION: E BH40/60 Owners Manual www.truturf.com...
- Page 29 M16 X 40 SET SCREW, ZP R9172 M10 X 12 BUTTON HEAD CAP SCREW, SS R9348 GLIDE STRIP R9423 TRAILER COUPLER, ZP, CL 1 PART NUMBER: 100230 REVISION: F DATE: 09/02/2021 BY: SP PART NUMBER: 100230 REVISION: F BH40/60 Owners Manual www.truturf.com...
- Page 30 R9193 M8 X 25 FLAT WASHER, SS R9327 Ø12mm TOGGLE SWITCH R9328 RUBBER BOOT, TOGGLE SWITCH R9426 TRU-TURF LOGO DECAL, 55 x 15mm R9492 M10 NYLOC NUT, SS R9493 M10 X 20 FLAT WASHER, SS PART NUMBER: 100250 REVISION: C...
- Page 31 M12 X 24 X 2.25 FLAT WASHER, ZP R9491 M8 X 25 BUTTON HEAD CAP SCREW, SS SR7213 PIN, LINKAGE SR7225 PIN, LYNCH, LOCKING - 7/16" PART NUMBER: 100270 REVISION: B DATE: 08/02/2021 BY: SP PART NUMBER: 100270 REVISION: B BH40/60 Owners Manual www.truturf.com...
- Page 32 M6 X 25 BUTTON HEAD CAP SCREW, SS R9195 M6 X 16 FLAT WASHER, SS R9206 M12 X 24 X 2.25 FLAT WASHER, ZP PART NUMBER: 100276 REVISION: B DATE: 08/02/2021 BY: SteveP PART NUMBER: 100276 REVISION: B BH40/60 Owners Manual www.truturf.com...
- Page 33 Assembly, Side Panel PARTS LIST ITEM PART NUMBER DESCRIPTION 100266 PLATE, SERIAL NUMBER, BH40 100338 WELDMENT, SIDE PANEL 100506 BANJO, 3/4" JIC 100507 CONVERSION ADAPTOR, 3/4” JIC - 13/16” ORFS, F-M 100508 REDUCER, 13/16” ORFS - 9/16” ORFS, F-M 100509 STRAIGHT, 3/4”...
- Page 34 R8506 M12X40 HEX HEAD BOLT, ZP R8887 TAPER LOCK, 1610-35 R8955 ASSEMBLY, BEARING 207 R8961 KEY, 8 X 10 X 40mm Lg PART NUMBER: 100362 REVISION: B DATE: 10/02/2021 BY: SP PART NUMBER: 100362 REVISION: B BH40/60 Owners Manual www.truturf.com...
- Page 35 R8506 M12X40 HEX HEAD BOLT, ZP R8887 TAPER LOCK, 1610-35 R8955 ASSEMBLY, BEARING 207 R8961 KEY, 8 X 10 X 40mm Lg PART NUMBER: 100368 REVISION: B DATE: 10/02/2021 BY: SP PART NUMBER: 100368 REVISION: B BH40/60 Owners Manual www.truturf.com...
- Page 36 LIGHTS FUSE 70 BAR G1/4 G3/4 G3/4 STEERING LIFT BRAKE ACTUATOR CYLINDERS RELEASE PVHC SECTION PVHC SECTION PVHC SECTION G1/2 G1/4 G1/2 G1/4 FILL G3/8 G3/4 G3/4 G3/4 G3/4 G3/8 G1/4 G1/2 G1/2 G1/2 G3/4 G3/4 BH40/60 Owners Manual www.truturf.com...
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Page 37: Electrical
CAN-HIGH (J1939) [2.5-5V] CAN-LOW (J1939) [0-2.5V] BRAKE PWM [0-24V] DRIVE LEFT Signal [0.5-4.5V] DRIVE RIGHT Outputs [12V] STEERING EXTEND Reference [5V] STEERING Signal [12V] RETRACT CONNECTOR 2 CONNECTOR 1 DT04-12PA DT04-12PB 'A' KEY GRAY 'B' KEY BLACK BH40/60 Owners Manual www.truturf.com... -
Page 38: Belt Troubleshooting
fl anged. Correct parallel alignment to set belt to track on both sprockets Excessive belt edge wear Correct alignment Flange failure Belt forcing fl anges off Correct alignment or properly secure fl ange to sprocket BH40/60 Owners Manual www.truturf.com... - Page 39 Belt hitting drive bracketry or other structure Remove obstruction or use inside idler Excessive load Redesign drive for increased capacity Insuffi cient hardness of sprocket material Use a more wear-resistant material Excessive debris Protect belt Cocked bushing/sprocket assembly Install bushing per instructions BH40/60 Owners Manual www.truturf.com...
- Page 40 Incorrect belt profi le for the sprocket (i.e. GT, etc.) Use proper Gates PowerGrip GT®3 belt/sprocket Vibration Too low or too high belt tension Adjust tension to recommended value Bushing or key loose Check and reinstall per instructions BH40/60 Owners Manual www.truturf.com...
- Page 41 Synchronous belt drive systems are amazingly versatile, yet reliable and effi cient. The examples that follow utilize conventional endless, Long- Length and Twin Power® belting, all of which is readily available. Multiple Shaft Drive Confi gurations BH40/60 Owners Manual www.truturf.com...
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