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Nokia Customer Care
SERVICE
MANUAL
[NMP Part No. 9230246]
RH-53/54
NOKIA 2650
Mobile Terminal
COMPANY CONFIDENTIAL
ISSUE 2 06/2005
Copyright © 2005 Nokia. All Rights Reserved.

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Summary of Contents for Nokia 2650

  • Page 1 Nokia Customer Care SERVICE MANUAL [NMP Part No. 9230246] RH-53/54 NOKIA 2650 Mobile Terminal COMPANY CONFIDENTIAL ISSUE 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 2: Amendment Record Sheet

    “Mechanical parts” and “Component parts” Service software: Redundant information removed Troubleshooting: Updated “Phone is dead” and “Phone does not stay on or is jammed” Schematics: Updated with new build Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 3 Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any spe- cial, incidental, consequential or indirect damages howsoever caused.
  • Page 4: Warnings And Cautions

    4. Use only approved components as specified in the parts list. 5. Ensure all components, modules screws and insulators are cor- rectly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 5: For Your Safety

    When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. ESD protection Nokia requires that product service points have sufficient ESD protection (against static electricity) when servicing products. Any product of which the covers are removed must be han- dled with ESD protection.
  • Page 6: Battery Information

    Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as house- hold waste. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 7: Care And Maintenance

    All of the above suggestions apply equally to the product, battery, charger or any accessory. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 8 While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing. Please state:...
  • Page 9 Section 3: Parts Lists and Component Layouts Section 4: Service Software Instructions Section 5: Service Tools Section 6: Disassembly and Assembly Instructions Section 7: Troubleshooting Instructions Section 8: System Module Section 9: Schematics Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 10 Introduction to Issue 2 This is the updated issue of the RH-53/54 service manual. The sections of the manual that have been changed are presented in the Amendment record sheet. However, some changes worth mentioning are: Flash memory There have been some errors related to the flash memory (D450). When the phone is dead or jammed, the flash memory is oftentimes the problem.
  • Page 11: General Information

    Nokia Customer Care RH-53/54 2-General Information Copyright  2005 Nokia. All rights reserved. Issue 2 06/2005 Page 1 Company Confidential...
  • Page 12 RH-53/54 Nokia Customer Care 2-General Information [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 13: Table Of Contents

    2-General Information Nokia Customer Care Table of Contents Page No General Information about RH-53/54 ..............5 Basic transceiver RH-53/54 (Nokia 2650/2651)..........6 Nokia 2650 Eur/Afr/APAC ................6 Nokia 2651 USA ....................7 Accessories List....................8 Technical Specifications .................. 10 General specifications of transceiver .............. 10 Transmitter output power ................
  • Page 14 RH-53/54 Nokia Customer Care 2-General Information [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 15: General Information About Rh-53/54

    RH-53/54 basic products and modules are listed below. Name Type code Parts list Basic handportable RH-53 System module BOM-1 System module BOM-2 Basic handportable RH-54 System module BOM-1 Figure 1:RH-53/54 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 16: Basic Transceiver Rh-53/54 (Nokia 2650/2651)

    SWAP ENGINE RUSSIA RED SWAP ENGINE RUSSIA BROWN SWAP ENGINE E&A SILVER SWAP ENGINE E&A RED SWAP ENGINE E&A BROWN SWAP ENGINE ISRAEL SILVER SWAP ENGINE ISRAEL BROWN COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 17: Nokia 2651 Usa

    SWAP ENGINE GULF BROWN Nokia 2651 USA Technical type RH-54 for the North America Name Type code Parts list Basic handportable RH-54 Engine module BOM-1 Mechanical assembly RH-54 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 18: Accessories List

    Performance Travel Charger (Australia) ACP-8A Travel Charger ACP-12E Travel Charger ACP-12X Travel Charger ACP-12U Travel Charger ACP-12UB Travel Charger ACP-12G Chargers Type Travel Charger ACP-12C Travel Charger ACP-12A COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 19 HS-7 HDA-9 TTY Adapter(for 2651 only) HDA-9 Car accessories: Type Plug-in HF Car Kit PPH-1 Microphone HFM-8 Mobile Charger LCH-9 Mobile charger LCH-12 Personal accessories: Type Carrying cases Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 20: Technical Specifications

    TX Frequency Band RH-53: EGSM: 880 - 890 MHz GSM900: 890 - 915 MHz GSM1800: 1710 - 1785 MHz RH-54: GSM850: 824 - 849 MHz GSM1900: 1850 - 1910 MHz COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 21: Transmitter Output Power

    No storage; an operation attempt < -40 C and > +85 may cause permanent damage Charging allowed C ... +60 Long term storage con- C ... +40 ditions Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 22: Transceiver Features

    • Fold phone with internal antenna· • Charger plug & headset connector· • Built-in vibrator POWER MANAGEMENT BL-4C: • Capacity (mAh) 760 • Talk time180 min • Stand-by300 hr COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 23 Nokia Customer Care RH-53/54 3-Parts Lists and Component Layouts Copyright  2005 Nokia. All rights Reserved. Issue 2 06/2005 Page 1 Company Confidential...
  • Page 24 RH-53/54 Nokia Customer Care 3-Parts Lists and Component Layouts [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 25 Component parts list for RH-53, updated edition ..........18 Component parts list for RH-54, original edition ..........27 Component parts list for RH-54, updated edition ..........35 Component Layouts RH-53/54 ................. 43 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 26 RH-53/54 Nokia Customer Care 3-Parts Lists and Component Layouts [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 27: Rh-53/54 Exploded Diagram

    RH-53/54 3-Parts Lists and Component Layouts Nokia Customer Care RH-53/54 Exploded Diagram Figure 1: Exploded view of RH-53/54 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 28 RH-53/54 Nokia Customer Care 3-Parts Lists and Component Layouts Figure 2:Assembly picture COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 29: Mechanical Parts List , Updated Edition

    A-FACE ASSY ARABIC DMC08142 HDC15 I101 A-FACE ASSY FARSI DMC08142 HDC15 I101 A-FACE ASSY URDU DMC08142 HDC15 I101 A-FACE ASSY THAI DMC08142 HDC15 I101 A-FACE ASSY HINDI DMC08142 HDC15 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 30 I211 B1-COVER ASSY DMC07891 SILVER HDC15 I212 BATTERY COVER PAINT BROWN HDC15 I212 BATTERY COVER PAINT RED HDC15 (N2650 only) I212 BATTERY COVER PAINT Silver HDC15 I214 DOMESHEET COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 31: Swap Units

    RH-53 N2650 SWAP ENGINE GREECE RED RH-53 N2650 SWAP ENGINE GREECE SILVER RH-53 N2650 SWAP ENGINE ISRAEL BROWN RH-53 N2650 SWAP ENGINE ISRAEL SILVER RH-53 N2650 SWAP ENGINE ISRAEL RED Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 32: Component Parts Lists

    CHIPCAP X5R 100N K 10V 0402 100n C181 CHIPCAP X5R 470N K 10V 0603 470n C182 CHIPCAP X5R 1U K 6V3 0603 C183 CHIPCAP X7R 330P J 50V 0402 330p COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 33 C230 CHIPCAP X5R 1U K 6V3 0603 C231 CHIPCAP X5R 1U K 6V3 0603 C232 CHIPCAP X5R 1U K 6V3 0603 C234 CHIPCAP X5R 1U K 6V3 0603 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 34 C405 CHIPCAP X7R 10N K 16V 0402 C420 CHIPCAP NP0 47P J 50V 0402 C426 CHIPCAP X7R 1N0 K 50V 0402 C450 CHIPCAP X7R 10N K 16V 0402 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 35 CHIPCAP NP0 1P0 B 50V 0402 C644 CHIPCAP NP0 100P J 50V 0402 100p C645 CHIPCAP X5R 100N K 10V 0402 100n C646 CHIPCAP NP0 27P J 50V 0402 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 36 CHIP COIL 39N J Q24/800MHZ 0402 39nH L608 CHIP COIL 39N J Q24/800MHZ 0402 39nH L609 CHIP COIL 18N J Q29/800MHZ 0402 18nH L610 CHIP COIL 3N3 +-0N3 Q28/800M 0402 3n3H COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 37 CHIPRES 0W06 22K J 0402 R169 RES NETWORK 0W06 2X2K2 J 0404 2x2k2 R171 RES NETWORK 0W06 2X2K2 J 0404 2x2k2 R183 RES NETWORK 0W06 2X22R J 0404 2x22R Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 38 150k R640 RES NETWORK 0W04 2DB ATT 0404 436R/11R6/4 R645 CHIPRES 0W06 82R J 0402 R646 CHIPRES 0W06 82R J 0402 R647 CHIPRES 0W06 120R J 0402 120R COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 39 CHIP BEAD ARRAY 2X1000R 0405 2x1000R/100 Z102 CHIP BEAD ARRAY 2X1000R 0405 2x1000R/100 Z601 SAW FILT 1842.5+-17.5MHZ 2.5X2 1842.5MHZ Z602 SAW FILT 942.5+-17.5MHZ/3.5 2.5X2 942.5MHZ Z603 SAW FILT 897.5+-17.5MHZ/3.5 2.5X2 897.5MHZ Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 40: Component Parts List For Rh-53, Updated Edition

    CHIPRES 0W06 1K0 J 0402 R420 CHIPRES 0W06 1K0 J 0402 R450 CHIPRES 0W06 4K7 J 0402 R159 CHIPRES 0W06 4K7 J 0402 R160 CHIPRES 0W06 4K7 J 0402 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 41 R183 RES NETWORK 0W06 2X22R J 0404 R169 RES NETWORK 0W06 2X2K2 J 0404 R171 RES NETWORK 0W06 2X2K2 J 0404 R156 RES NETWORK 0W06 2X2K2 J 0404 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 42 C260 CHIPCAP X5R 1U K 6V3 0603 C201 CHIPCAP X5R 1U K 6V3 0603 C232 CHIPCAP X5R 1U K 6V3 0603 C227 CHIPCAP X5R 1U K 6V3 0603 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 43 C625 CHIPCAP NP0 10P J 50V 0402 C730 CHIPCAP NP0 10P J 50V 0402 C421 CHIPCAP NP0 10P J 50V 0402 C638 CHIPCAP NP0 15P J 50V 0402 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 44 C154 CHIPCAP X7R 1N0 K 50V 0402 C170 CHIPCAP X7R 1N0 K 50V 0402 C172 CHIPCAP X7R 1N0 K 50V 0402 C426 CHIPCAP X7R 1N0 K 50V 0402 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 45 C645 CHIPCAP X5R 100N K 10V 0402 C158 CHIPCAP X5R 100N K 10V 0402 C180 CHIPCAP X5R 100N K 10V 0402 C618 CHIPCAP X5R 100N K 10V 0402 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 46 L602 CHIP COIL 10N J Q30/800MHZ 0402 L603 CHIP COIL 10N J Q30/800MHZ 0402 L604 CHIP COIL 10N J Q30/800MHZ 0402 L613 CHIP COIL 3N3 +-0N3 Q28/800M 0402 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 47 Mjolner RF ASIC PMB3347 LFLGA80 F7 B200 CRYSTAL 32.768KHZ+-30PPM 9PF B600 CRYSTAL 26.OMHZ+-10PPM 15.5PF Z602 SAW FILT 942.5 +-17.5 MHZ 2.5x2 (2650 only) Z603 SAW FILT 897.5 +-17.5 MHZ 2.5x2 (2650 only) Z601 SAW FILT 1842.5 +-37.5 MHZ 2.5x2 (2650...
  • Page 48 X105 SM BATTERY CONN 3POL SPR 12V 2A X900 MODULE ID COMPONENT 2.8X1.8X0.3 X700 SM CONN RF 50R 100V 6GHZ STR X302 SM CONN 2X15F P0.5 50V.5A PWB/PWB COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 49: Component Parts List For Rh-54, Original Edition

    CHIPCAP X5R 470N K 10V 470n C182 CHIPCAP X5R 1U K 6V3 C183 CHIPCAP X7R 330P J 50V 330p C184 CHIPCAP NP0 56P J 50V C185 CHIPCAP NP0 56P J 50V Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 50 CHIPCAP X5R 1U K 6V3 C232 CHIPCAP X5R 1U K 6V3 C234 CHIPCAP X5R 1U K 6V3 C235 CHIPCAP X5R 1U K 6V3 C236 CHIPCAP X5R 100N K 10V 100n COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 51 CHIPCAP NP0 47P J 50V C426 CHIPCAP X7R 1N0 K 50V C450 CHIPCAP X7R 10N K 16V C451 CHIPCAP X5R 100N K 10V 100n C452 CHIPCAP X5R 100N K 10V 100n Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 52 CHIPCAP NP0 100P J 50V 100p C645 CHIPCAP X5R 100N K 10V 100n C646 CHIPCAP NP0 27P J 50V C704 CHIPCAP X5R 2U2 K 10V C707 CHIPCAP NP0 10P J 50V COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 53 L609 CHIP COIL 27N J Q27/80 <Changed> L610 CHIP COIL 3N3 +-0N3 Q2 3n3H L612 CHIP COIL 3N3 +-0N3 Q2 3n3H L613 CHIP COIL 3N3 +-0N3 Q2 3n3H Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 54 RES NETWORK 0W06 2X2K2 2x2k2 R171 RES NETWORK 0W06 2X2K2 2x2k2 R183 RES NETWORK 0W06 2X22R 2x22R R200 CHIPRES 0W5 0R22 J 200 0R22 R202 RES NETWORK 0W03 4X100 4x100k COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 55 R645 CHIPRES 0W06 82R J R646 CHIPRES 0W06 82R J R647 CHIPRES 0W06 150R J <Changed> R648 CHIPRES 0W06 150R J <Changed> R655 CHIPRES 0W06 330R J 330R Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 56 CHIP BEAD ARRAY 2X1000 2x1000R/100 Z102 CHIP BEAD ARRAY 2X1000 2x1000R/100 Z601 SD SAW FILT 1960+-30MHZ/4 <Changed> Z602 SD SAW FILT 881.5+-25MHZ/ <Changed> Z603 SD SAW FILT 836.5+-12.5MH <Changed> COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 57: Component Parts List For Rh-54, Updated Edition

    C181 CHIPCAP X7R 100N K 16V 0603 C182 CHIPCAP X5R 1U K 6V3 0603 C183 CHIPCAP X7R 330P J 50V 0402 C184 CHIPCAP NP0 100P J 50V 0402 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 58 C230 CHIPCAP X5R 1U K 6V3 0603 C231 CHIPCAP X5R 1U K 6V3 0603 C232 CHIPCAP X5R 1U K 6V3 0603 C234 CHIPCAP X5R 1U K 6V3 0603 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 59 C405 CHIPCAP X7R 10N K 16V 0402 C420 CHIPCAP NP0 47P J 50V 0402 C426 CHIPCAP X7R 1N0 K 50V 0402 C450 CHIPCAP X7R 10N K 16V 0402 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 60 C704 CHIPCAP X5R 2U2 K 10V 0805 C708 CHIPCAP NP0 33P J 50V 0402 C709 CHIPCAP NP0 10P J 50V 0402 C711 CHIPCAP X5R 2U2 K 10V 0805 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 61 CHIP COIL 3N3 +-0N3 Q28/800M 0402 L612 CHIP COIL 3N3 +-0N3 Q28/800M 0402 L613 CHIP COIL 3N3 +-0N3 Q28/800M 0402 L614 CHIP COIL 3N3 +-0N3 Q28/800M 0402 L703, FERR.BEAD 0R03 42R/100MHZ 3A 0805 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 62 R171 RES NETWORK 0W06 2X2K2 J 0404 R183 RES NETWORK 0W06 2X22R J 0404 R200 CHIPRES 0W5 0R22 J 200PPM 1210 R202 RES NETWORK 0W03 4X100K J 0804 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 63 CHIPRES 0W06 150R J 0402 R648 CHIPRES 0W06 150R J 0402 R655 CHIPRES 0W06 330R J 0402 R657 CHIPRES 0W06 18R J 0402 R658 CHIPRES 0W06 18R J 0402 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 64 CHIP BEAD ARRAY 2X1000R 0405 Z101 CHIP BEAD ARRAY 2X1000R 0405 Z102 CHIP BEAD ARRAY 2X1000R 0405 Z601 SAW FILT 1960+-30MHZ/4DB 2.5X2.0 Z602 SAW FILT 881.5+-25MHZ/3DB 2.5X2.0 Z603 SAW FILT 836.5+-12.5MHZ/2.5DB2520 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 65 RH-53/54 3-Parts Lists and Component Layouts Nokia Customer Care Component Layouts RH-53/54 Figure 3:RH-53/54 layout, top Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 66 RH-53/54 Nokia Customer Care 3-Parts Lists and Component Layouts Figure 4:RH-53/54 layout, bottom COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 67 RH-53/54 3-Parts Lists and Component Layouts Nokia Customer Care [This page left intentionally blank] Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 68: Service Software Instructions

    Nokia Customer Care RH-75 Series Cellular Phones Service Software Instructions  2005 Nokia Corporation. Issue 2 06/2005 Page 1 Company Confidential...
  • Page 69 RH-75 Company Confidential Service Software Instructions Nokia Customer Care [This page left intentionally blank]  2005 Nokia Corporation. Page 2 Issue 2 06/2005...
  • Page 70 RX Channel Select Filter (Base Band filter) .................53 TX Power tuning ..........................54 I/Q tuning .............................56 RF control .............................58 Flashing Setup Instructions .........................59 FPS-8 flash concept ...........................59 POS (Point of Sale) flash concept ....................61  2005 Nokia Corporation. Issue 2 06/2005 Page 3...
  • Page 71 RH-75 Company Confidential Nokia Customer Care Module Jig flash concept .........................62 JBV-1 flash concept ...........................64  2005 Nokia Corporation. Page 4 Issue 2 06/2005...
  • Page 72: Quick Guide For Phoenix Service Sw Installation

    Service software support for all phone models included in the package • Flash update package files for FPS-8* and FLS-4S programming devices • All needed drivers for: - DK2 dongle - FLS-4S point of sales flash device - USB devices  2005 Nokia Corporation. Issue 2 06/2005 Page 5...
  • Page 73 Faultlog repair data reporting system • all product specific configuration files for Phoenix software components Please refer to Service Manual and Technical Bulletins for more information concerning phone model specific service tools and equipment setup.  2005 Nokia Corporation. Page 6 Issue 2 06/2005...
  • Page 74: Phoenix Service Sw

    Check the COM /parallel ports used first! After correcting the problem Installation can be restarted. Startup Run the phoenix_service_sw_a10_2003_33_5_22.exe to start installation. Install Shield will prepare.  2005 Nokia Corporation. Issue 2 06/2005 Page 7...
  • Page 75 Click "Next" in Welcome dialog to continue. Choose destination folder, it is recommended to use the default folder C:\Program- Files\Nokia\Phoenix. Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended)  2005 Nokia Corporation. Page 8 Issue 2 06/2005...
  • Page 76 Nokia Customer Care Service Software Instructions etup copies the components, progress of the setup is shown. Please wait. Drivers will be installed and updated, please wait.. the process may take several minutes  2005 Nokia Corporation. Issue 2 06/2005 Page 9...
  • Page 77 Nokia Customer Care to complete. If the operating system does not require rebooting (Windows 2000, XP) the PC com- ponents are registered right away. Click "Finish" to finalize. Phoenix is ready for use.  2005 Nokia Corporation. Page 10 Issue 2 06/2005...
  • Page 78 "No..." to reboot the PC manually afterwards. After the reboot components are registered and Phoenix is ready for use. Note that Phoe- nix doesn't work, if components are not registered.  2005 Nokia Corporation. Issue 2 06/2005 Page 11...
  • Page 79 Now the installation of Phoenix Service SW is ready and it can be used after: • installing Phone model specific Phone Data Package for Phoenix • configuring the connections • updating the Flash Update Package files used with FPS-8* and FLS-4S* tools  2005 Nokia Corporation. Page 12 Issue 2 06/2005...
  • Page 80: Update Installation Of Phoenix

    Phoenix service software from the Windows control panel. If you try to install an older version (e.g. downgrade from a11_2003_41_1_24 to a10_2003_33_5_22 installation will be interrupted. Always follow the instructions on the screen  2005 Nokia Corporation. Issue 2 06/2005 Page 13...
  • Page 81: Uninstalling Phoenix

    Uninstallation can be done manually from Windows Control Panel - Add / Remove Pro- grams. Choose “Phoenix Service Software” and click "Add/Remove". Choose “Remove” to uninstall Progress of the uninstallation is shown.  2005 Nokia Corporation. Page 14 Issue 2 06/2005...
  • Page 82 If the operating system used requires rebooting, Install Shield Wizard will tell you about it. Select "Yes..." to reboot the PC immediately and "No..." to reboot the PC manu- ally afterwards.  2005 Nokia Corporation. Issue 2 06/2005 Page 15...
  • Page 83: Repair

    Run Windows Control Panel - Add / Remove Programs, choose “Phoenix Service Soft- ware” and click "Add/Remove". In the following view choose “Repair”. Phoenix will reinstall components and register them, procedure is the same as in update installation. Choose “Finish” to complete.  2005 Nokia Corporation. Page 16 Issue 2 06/2005...
  • Page 84: Data Package For Phoenix (Product Specific)

    Technical Bulletins and readme.txt – files of the data packages. Installing Phoenix data package (product specific) Run the RH-18_dp_v_XX_XX_MCUSWx_xx.exe to start installation. When you choose “Next” the files needed for installation will be extracted. Please wait.  2005 Nokia Corporation. Issue 2 06/2005 Page 17...
  • Page 85 There should be information about the Phoenix version needed with this data package. Choose “Next”. Confirm location and choose “Next” to continue. Install Shield checks where the Phoenix application is installed and the directory is  2005 Nokia Corporation. Page 18 Issue 2 06/2005...
  • Page 86 Company Confidential RH-75 Nokia Customer Care Service Software Instructions shown. Choose “Next” to continue. Choose “Next” to start copying the files.  2005 Nokia Corporation. Issue 2 06/2005 Page 19...
  • Page 87 Now Phoenix can be used to for example flash phones and print type labels after: • configuring users • managing connections FLS-4S can be used right away. FPS-8* can be used after updating Flash Update Package files to it.  2005 Nokia Corporation. Page 20 Issue 2 06/2005...
  • Page 88: Uninstalling Phoenix Data Package

    Please read all related documents carefully. Once the previously installed Data package is uninstalled, choose “Finish”. Run the RH-18_dp_v_XX_XX_MCUSWx_xx.exe again to continue installation from the beginning.  2005 Nokia Corporation. Issue 2 06/2005 Page 21...
  • Page 89: Configuring Users

    Start Phoenix Service SW and Login. To add new user choose “Edit”. If user ID is already configured, choose your own user ID from the list and choose “OK”. Choose “Add ” to continue. Type in your name and Initials to fields and choose “OK”.  2005 Nokia Corporation. Page 22 Issue 2 06/2005...
  • Page 90 Company Confidential RH-75 Nokia Customer Care Service Software Instructions User has now been created, choose “OK”.. You are now able to login with this user name, choose “OK”.  2005 Nokia Corporation. Issue 2 06/2005 Page 23...
  • Page 91: Managing Connections

    A connection can be created either manually or by using a Connection Wizard. To add new connection, choose “Add” and select if you want to create it manually or by using the Wizard.  2005 Nokia Corporation. Page 24 Issue 2 06/2005...
  • Page 92: Manual Settings

    COMBOX_DEF_MEDIA: FBUS Choose “Finish” to complete. If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection.  2005 Nokia Corporation. Issue 2 06/2005 Page 25...
  • Page 93 When the Product is found, Phoenix will load product support and when everything is ready, name of the loaded product support module and its version will be shown on the bottom of the screen.  2005 Nokia Corporation. Page 26 Issue 2 06/2005...
  • Page 94: Updating Flash Support Files For Fps-8* And Fls-4S

    Start by double clicking flash_update_03_05_001.exe. Installation begins. If the same version of Flash Update package already exists, and you want to reinstall them, the previous package is first uninstalled. Restart installation again after that..  2005 Nokia Corporation. Issue 2 06/2005 Page 27...
  • Page 95 C:\Pro- It is highly recommended to install the files to the default destination folder gram Files\Nokia\Phoenix Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended).  2005 Nokia Corporation. Page 28 Issue 2 06/2005...
  • Page 96 Nokia Customer Care Service Software Instructions Installation continues… Choose “Finish” to complete procedure. • FLS-4S can be used right after Flash Update Package is installed. • FPS-8* must be updated by using Phoenix!  2005 Nokia Corporation. Issue 2 06/2005 Page 29...
  • Page 97: Updating The Fps-8* Flash Prommer Sw

    FPS-8 prommer. Select”Yes” to update files.. Update procedure takes a couple of minutes, please wait until you are notified that update has been successful. Choose “OK” and close “FPS8 Maintenance” – UI. .  2005 Nokia Corporation. Page 30 Issue 2 06/2005...
  • Page 98 All files can be loaded separately to FPS-8. To do this, just press right mouse button in Flash box files” window and select file type to be loaded. More information and help can be found from the “Help” dialog.  2005 Nokia Corporation. Issue 2 06/2005 Page 31...
  • Page 99: Fps-8 Activation And Deactivation

    When activation file is received (e.g. 00000.in), copy it to C:\Program- Files\Nokia\Phoenix\BoxActivation - Directory on your computer (This directory is created when Phoenix is installed). Start Phoenix Service Software. Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu.
  • Page 100 Nokia Customer Care Service Software Instructions Select “Activate” from the “FPS8/8C Maintenance” – UI. The activation file you saved to C:\ProgramFiles\Nokia\Phoenix\BoxActivation - directory will be shown (e.g. 00000.in), check that it is correct. Box will be activated when you choose “Open”.
  • Page 101: Deactivation

    Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu. Select “Deactivate” from the “FPS8/8C Maintenance” – UI. Confirm Deactivation by choosing “Yes”, Box will be deactivated. Turn FPS-8 power off and on to complete deactivation.  2005 Nokia Corporation. Page 34 Issue 2 06/2005...
  • Page 102: Jbv-1 Docking Station Sw

    External power supply 11-16V Before installation • Download Jbv1_update.zip – file to your computer (e.g. C:\TEMP) from your down- load web site. • Close all other programs • Follow instructions on the screen  2005 Nokia Corporation. Issue 2 06/2005 Page 35...
  • Page 103: Installing Sw Needed For The Jbv-1 Sw Update

    Files needed for JBV-1 package setup program will be extracted. Installation begins, please read the information shown and choose “Next” to continue. Use suggested destination folder where JBV-1 SW Package will be installed and choose “Next” to continue.  2005 Nokia Corporation. Page 36 Issue 2 06/2005...
  • Page 104 Company Confidential RH-75 Nokia Customer Care Service Software Instructions Select “Full” Installation and choose “Next” to continue Program folder will be created. Choose “Next” to continue, Software files will be installed.  2005 Nokia Corporation. Issue 2 06/2005 Page 37...
  • Page 105 NOW YOU CAN CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER! Connect power to JBV-1 (11-16V DC) from external power supply, then connect USB Cable between JBV-1 USB connector and PC.  2005 Nokia Corporation. Page 38 Issue 2 06/2005...
  • Page 106: Updating The Jbv-1 Docking Station Software

    If there is a previously installed JBV-1 Firmware update package (v 17 or older) on your computer, please update the JBV-1 USB Driver. Please see the readme.txt – file under C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver – folder for instruc- tions on how to update the JBV-1 USB Driver.
  • Page 107 Please wait, it takes a while until you can hear a “click” from the JBV-1. The older sw file JBV1v17.CDE is visible in this view only if the previous JBV-1 SW pack- age has been installed on your computer.  2005 Nokia Corporation. Page 40 Issue 2 06/2005...
  • Page 108: Service Tool Concept For Baseband Tuning Operations

    Figure 1:Service concept for baseband tunings Item Type Description JBV-1 Docking station DA-27 Docking station adapter AXS-4 DC9-DC9 cable PCS-1 Power cable DAU-9S Service FBUS cable PKD-1 Software protection Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 109: Baseband Tuning Operations

    Energy Management values to be calibrated are checked. Select “Read from Phone” to show the current values in the phone memory and to check that the communication with the phone works. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 110 NOTE! Only the values of the checked tunings (Battery size, Battery Temperature etc…) are saved. Close the “Energy Management Calibration” – dialog to end tuning. You must manually switch the phone on after exiting “Energy Management Calibration” – dia- log. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 111: Lcd Contrast Tuning

    Must be done when LCD module is changed and there is considerable difference in the con- trast. Select Testing => Display Tune Move the sliders to reach good LCD contrast. Close the ”Display tune” dialog to end tuning. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 112: Receiver Tuning: Quick Guide For Tuning With Phoenix

    Screen shots described in this document may change as the service software is developed. Kindly refer to the Phoenix help files, the phone model specific service manual and bulletins for help. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 113: Service Tool Concept For Rf Tuning Operations

    • Remember the cable attenuation when setting required RF levels Figure 2:RF tuning setup Item: Type: Service accessory: MJ-36 Module jig PCS-1 DC power cable XCS-1 Modular cable DAU-9S Service FBUS cable PKD-1 Software protection key COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 114: Autotuning

    Autotune is a pair of two different components. One is User Interface and the other is FunctioN- al. UI does not contain any functionality. MTI takes care of phonet messages. The Autotune component can be found under Tuning menu: Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 115: Set Loss

    PKD-1NS, PKD-1 and PKD-1P dongles using standard TSS protection procedure. Autotuning itself is possible with all these dongles but with PKD-1P and PKD-1 dongles user is not able to set the loss. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 116: Environment

    Agilent E4445 (PSA series transmitter tester) Rohde&Schwarz, FSE-family of Signal Analyzers Rohde&Schwarz, FSIQ-family of Signal Analyzers Agilent ESG family of RF Signal Generators Rohde&Schwarz, SME-family of Signal Generators Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 117: Protection

    Components are protected by PKD-1CS, PKD-1NS, PKD-1 and PKD-1P dongles using stand- ard TSS protection procedure. Autotuning itself is possible with all these dongles but with PKD- 1P and PKD-1 dongles user is not able to set the loss. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 118: Rh-53/54 Manual Alignment With Phoenix

    If the values are outside internal specifications, you can not save them and you will have to leave the tuning without saving. Press start and follow the description in Phoenix, setting up the signal generator as described Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 119 Figure 6:RX calibration values for GSM1800 (and GSM1900) Press the OK button, and then the Save&Continue button Follow the description in Phoenix, setting up the signal generator as described COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 120: Rx Band Filter Response Compensation

    The tuning is made internally in the phone by itself. It is the low pass filters in Mjoelner that is calibrated/tuned. Only result is OK or Not OK. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 121: Tx Power Tuning

    Press start and follow the instructions on the pop-up window Figure 8: TX power level tuning GSM900 (and GSM850) Figure 9: TX power level tuning GSM1800 (and GSM1900) COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 122 At the same time the intermediate values are calcu- lated, but that is first seen next time you start a tuning. If you tune the high band (the second band), the intermediate resullts will be calculated. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 123: I/Q Tuning

    CMD55 shows the same as a spectrum analyzer when I/Q tuning is selected. CMU200 shows the carrier and sideband suppression directly as figures in the modulation mode. Press Start Figure 12: GSM900 (and GSM850) Figure 13: GSM1800 (and GSM1900) COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 124 Tune Amplitude and phase to lowest sideband. When satisfied with the result, press Next. (The sidebands should hardly be visible). Or for CMU200 the supression should be better than –40dBc. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 125: Rf Control

    If you want to tune at other channels than the default, then you must select it first in RF control and then start the tuning. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 126: Flashing Setup Instructions

    FPS-8 Flash prommer box sales pack AXP-8, FLS-4S sales package US included in FPS-8 sales pack AXS-4, D9-D9 cable included in FPS-8 sales pack 0730090 Software protection key Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 127 RH-53/54 Nokia Customer Care Item Type Description ACF-8, AC charger included in FPS-8 sales pack SF-12 SRAM module (3pcs needed inside FPS-8 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 128: Pos (Point Of Sale) Flash Concept

    FLS-4S FLS-4S sales package US POS flashing can also be used with USB connection. (USB cable can be purchased from shops or suppliers providing PC hardware and accessories). Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 129 Printer cable included in FPS-8 sales pack AXS-4 D9-D9 cable PKD-1 Software protection key ACF-8, AC charger included in FPS-8 sales pack SF-12 SRAM module (3pcs needed inside FPS-8) COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 130 • EM calibrations including Zocus are only done with JBV-1. Module jig MJ-36 does not support Zocus calibration for RH-53/54 With shielding can (the insert can be Without shielding can I208 (MJ-36 insert is placed in the compartment). needed). Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 131 Note! More than 32MB SRAM may be required in FPS-8 This concept can be used for BB and Rf calibration as well. EM calibration including Zocus should be carried out with JBV-1 and DA-27. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 132 Nokia Customer Care RH-53/54 5-Service Tools Copyright  2005 Nokia. All Rights Reserved Issue 2 06/2005...
  • Page 133 RH-53/54 Nokia Customer Care 5-Service Tools [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 134 Nokia Customer Care Table of Contents Page No Service Tools....................... 5 Custom Service Tools..................5 Standard service tools ..................7 Service Cables ....................10 Docking Station Adapter Working Instruction............. 12 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 135 RH-53/54 Nokia Customer Care 5-Service Tools [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 136: Service Tools

    RJ-39 Soldering Jig Used for soldering and as a rework jig for system module. SA-45 RF Coupler Enables RF connection with DA-27. Note! Do not use for RF-tuning. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 137 Pack of test 10 test pins to be used with SF-33 and DA-27. ST-12 Rework stencil Front End Module (FEM) RJ-51 Rework Jig To be used with ST-12.! COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 138: Standard Service Tools

    When the audio box is connected, it has to be connected to the phone’s audio connector. The Docking Station can be powered by FPS-8 or external power supply. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 139 SRT-6 Opening Opening tool for e.g. removing dis- Tool play module from C2 cover CA-5S Printing Cable The DC cable CA-5S to be used with the JVB-1 docking station. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 140 Wetec tweezers 22 SA-ESD Wetec tweezers 13 SA-SMD ESD Wetec tweezers PSF SA-ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 Wetec dental tool DEM83266/0 RS Components Scissors 323-5732 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 141: Service Cables

    FLC-2 is used to supply a control- led operating voltage. PCS-1 Power Cable The Power Cable PCS-1 is used to connect the service tools (JBV-1, MJ-36) to an external power sup- ply. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 142 XRF-1 RF Test Cable RF cable XRF-1 is used to connect e.g. Module Jig MJ-36 to RF mea- surement equipment.) Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 143: Docking Station Adapter Working Instruction

    Now remove the phone from DA-27. First move the phone as shown in figure 1, then lift the phone carefully. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 144 Nokia Customer Care RH-53/54 6-Disassembly and Assembly Instructions Copyright  2005 Nokia Corporation. All rights Reserved Issue 2 06/2005...
  • Page 145 RH-53/54 Nokia Customer Care 6-Disassembly and Assembly Instructions [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 146 RH-53/54 6-Disassembly and Assembly Instructions Nokia Customer Care Table of Contents Page No RH-53/54 Disassembly..................5 Domesheet Exchange instructions ..............12 RH-53/54 Reassembly..................14 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 147 RH-53/54 Nokia Customer Care 6-Disassembly and Assembly Instructions [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 148 3.) When removing the Flash Adapter, press the locking 4.) Take away the unit now. as shown in the picture. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 149: Disassembly And Assembly Instructions

    5.) A-Face Assy is attached with snaps to the B-Cover 6.) Shift the A-Face Assy from the B-Cover as shown in Lower Block. Release the two snaps first. the picture. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 150 11.) Unscrew the four Torx Plus size 6 screws of Lower ® Block. For assembly, the reverse order and a Torx Plus driver with a torque of 27Ncm has to be used. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 151 16.) Placement of the Coax Cable in the Upper Block. Chamber. 18.) Open the Coax Connector of the Engine Module 19.) Note the exactly position when laying the Coax carefully by using tweezers. Cable during assembly. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 152 24.) Now, open the Connector carefully. 25.) Separate the Modules. 26.) Open the hooks before removing the Plastic Hinge. 27.) Take care not to damage the Flex Connector when removing the Plastic Hinge. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 153 34.) Place the SRT-6 between LCD and the LCD Can as 35.) Release the four springs of Key Dome Shield. shown in the picture and lever out the LCD carefully. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 154 36.) Now, the Key Dome Shield can be removed. 37.) The Engine Module can be removed easily. 38.) System Connector and Microphone drop out when turning the Shielding Can. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 155: Domesheet Exchange Instructions

    4.) Place the Domesheet in the Key Dome Shield. 5.) Place the Dome Sheet straps into the slot of the Key 6.) Same procedure on the opposite side. Dome Shield. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 156 Check if the Domesheet is correctly stuck to the Engine Module. 7.) Remove the Key Dome Shield again. 8.) Press on the Domesheet carefully. Ensure also, that there are no open edges or air gap. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 157 RH-53/54 Nokia Customer Care 6-Disassembly and Assembly Instructions RH-53/54 Reassembly The reassembly takes place in reversed order. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 158 Nokia Customer Care RH-53/54 7-Troubleshooting Instructions Copyright  2005 Nokia Corporation. All Rights Reserved. Issue 2 06/2005...
  • Page 159 RH-53/54 Nokia Customer Care 7-Troubleshooting Instructions [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 160 RH-53 Receiver ....................44 General Instructions for GSM900 RX Troubleshooting ........44 General Instructions for GSM1800 RX Troubleshooting ........ 46 RH-53/54 Transmitter Troubleshooting............51 Measurement points for the transmitter ............51 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 161 RX Band Filter Response ................62 Tx Power tuning ....................62 I/Q tuning ......................64 RF control ......................67 Autotune (RH-53 with CMU200) ............... 68 File adjustments....................68 Phoenix setup ....................68 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 162: Baseband Troubleshooting

    RH-53/54 Nokia Customer Care Baseband Troubleshooting Baseband test points Figure 1:BB test points Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 163: Troubleshooting Diagrams

    INOTE : Since both D200 (UEM) and D400(UPP) are underfilled, they can not be replaced. If either D200 or D400 is defective, the whole PWB has to be discarded. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 164: Phone Is Dead

    Check : R426 26 MHz clock m in. 300m VACpp, C227, C420, R420, PW B. probe Cin=10-13 pF/10M Else defective D200* Check : D450 (Flash). Else defective D200* Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 165: Flash Programming Does Not Work

    Try reading M CU ID Check : w ith Phoenix. PW B. Else defictive D400* Reading OK? Try reading Flash ID Check : w ith Phoenix. Replace D450 Reading OK? Reflash phone COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 166: Power Does Not Stay On Or Phone Is Jammed

    Lightguide, PWB. to pressure? Else defective D400* R426 Check : 26 MHz clock min. C420, C426, R420, 300mVACpp, R426, N600(Mjoelner) probe Cin=10-13 pF/10M Check : D450 (Flash) Reflash phone Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 167: Display Information : "Contact Service

    Key is stucked A-face, domesheet, PWB. Check : Flash checksum Reflash phone PWB. Else defective D450 (FLASH) ASIC version vs. compilation flag, PMM checksum PMM validity Warrenty Information State SIM-Lock COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 168: The Phone Does Not Register To The Network, Or The Phone Cannot Make A Call

    R610, R611 Check : Check analog signals during R610, R611,PW B. GSM-frame (TX slot): Else defective D200* TXIP/N (R610) = 1-1,75VDC or D400* TXQP/N (R611) = 1-1,75VDC Check RF Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 169: Charging Troubleshooting

    Phone is ON or OFF - battery nominal voltage (~3,6VDC) and no current from charger when connected Check : L100 F100, L100, V100, C100, VCHAR > 3,6VDC R200, System-connector. Defective D200 or D400* COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 170 D200 same as VBAT voltage Else defective D200*v R200 Check : Voltage rises slowly on PWB. R200 towards D200 when Else defective D200* charger is connected. Check : Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 171: Audio Troubleshooting 1, 2

    Headset earpiece do not work and the isn't any mechanical problem R183, Z102 Replace : Check R183, Z102 is working correctly C183 and/or Z102 (no open-circuit) Defective D200* COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 172: Audio Troubleshooting 3: Headset Does Not Work

    Check voltage level on R151 Check : towards UEM (bias) = 1,0V - R156, C170, C174, C172, 1,4V R169 Check XMIC line to UEM (D200) Error still present Defective D200* Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 173: Upper Block Failures

    Clock – Board to board connector pin 20 Data – Board to board connector pin 19 Check for SIM voltage during power-up Ch1 : VSIM Ch3 : CLOCK Ch2 : RESET Ch4 : DATA COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 174 Vibra failure 1. Flex B2B connector pressed in? 2. Change C2 cover assembly(new vibra)/Vibra works? 3. Change LCD can assembly (new flex) works? 4. Change main PWB (UEM)? Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 175 Bad connection. vibration? Defective vibra. Defective vibra. Mechanical problem Acoustical - counterweight hits noise? LCD can/C2 cover Loose parts in phone. Speaker failure 1. Flex B2B connector pressed in? COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 176 Don’t try and rework flex!! Handling is likely to cause the solder pads to brake or disconncect from track, which cannot be repaired in a reliable way by resoldering. Only reliable repair option is to change the flex (LCD can assembly)! Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 177 RH-53/54 Nokia Customer Care [This page intentionally left blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 178: Introduction To Rh-53/54 Rf Troubleshooting

    In the following both the name “low band” will be used to describe both GSM850 - EGSM and GSM900, while “high band” will be used for both PCN and GSM1800. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 179: General Description Of The Rf Circuits

    Highband. The signals from the SAW and Balun are then amplified in the Power Ampli- fier (PA) located in the Front End Module (FEM - N700) where the gain control takes place. In COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 180: Pll

    Mjoelner IC. Only the X-tal is external. 26MHz is supplied to BB where a divide- by-2 circuit (located in the UPP IC) generates the BB-clock at 13MHz. The reference frequency Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 181 According to the figures above the PLL must be able to cover the frequency range 3420.4MHz to 3839.2MHz for the GSM900/1800 and 3296.8 to 3979.6MHz for the GSM850/1900. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 182: Company Confidential

    BIST / Temp. Circuit level GENIO6 Control shift Resistor Ext/R2H/R2 RFBUSX RF_EN RF_CLK RFBUSDA RF_DATA RFBUSCLK Ref. 2,7k filte PA vendor indication 33k : Hitachi 82k : RFMD RFCONV_0(9) Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 183: Rf Key Component Placement

    Z603 EGSM TX SAW Low band TX SAW filter B600 26 MHz crystal G600 VCO ( 3.6 GHZ VCO ) N700 Front End Module (FEM) X700 RF connector COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 184: Troubleshooting

    1.8 V +/- 4.5% Digital com. interface @150 mA VCO module 2.78 V +/- 3% @45 mA 2.78 V+/- 3% Not used @50 mA Vbat Front End Module Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 185 There is only one PLL synthesizer generating Local Oscillator frequencies for both RX and TX in both bands (Lowband and Highband). The VCO frequency is divided by 2 for Highband op- eration or by 4 for Lowband operation inside the Mjoelner IC. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 186: General Instructions For Synthesizer Troubleshooting

    Synthesizer”. The level at this point is approx. 700mVpp. Frequency of this oscillator is ad- justed by changing the AFC-register inside the Mjoelner IC. This is done via the Mjoelner serial interface. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 187: Example Signal Measured At Vcxo Output (R420)

    VCO (G600), which is between 3 and 4 GHz. This is true if the VCO is working and if the VCO power supply is at present (2.7V). COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 188: Troubleshooting Chart For The Synthesizer

    Phone not in function All 4.75Vdc Spectrum analyser Check Loop filter (R618, VCO output (R640) VCO (G600) is not functional R619, C639-C641) some signal between 3 and 4 GHz Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 189: Measurement Points For The Synthesizer

    If this is not the case check the reference crystal (B600) and Mjolner (N600) as well as R420, R426, C420, C426. Measurement points for the Synthesizer Figure 22:Measurement points for Synthesizer Charge pump Supply C616) VPLL (C614, C634) VXO (C620) VXO (C618) VCXO Out (R420) COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 190 RH-53/54 Nokia Customer Care Figure 23:Measurement points for the VCO Vctl VVCO (C624) VCO out (R640) Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 191 RH-53/54 Nokia Customer Care [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 192: Receiver Troubleshooting

    High Band TX RFMD FEM logic Table 6: RFMD FEM logic Mode VTX_B_P VTX_B_P Vant1 Vant2 Idle Low Band RX Low Band TX High Band RX High Band TX Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 193: Measurements Points

    Figure 24:Measurement points for the FEM BS (C709) VTX (J700) RX1800 VC1 (C708) VC2 (C730) RX900 Figure 25:RX interface points between N600/SAW filters L610/612 END Z601out L602/603 END Z602out COMPA2005NY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 194 RH-53/54 Nokia Customer Care Figure 26:Serial Bus interface measurement points RESETX RFBUSDA Mjoelner seriel interface RFBUSSENX RFBUSCLK Figure 27:I/Q measurement points RXQP RXQM RXIP RXIM Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 195: Rh-54 Receiver

    Testing -> RFcontrols Select: Table 7: Band values Band: GSM850 Active Unit: Operation Mode: Continuous Rx/Tx Channel: AGC: The setup should now look like this: Figure 28:RF controls COMPA2005NY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 196 N700 -65dBm Spectrum analyser Check signal after inductors Check inductor L602 and L603 L602, L603 -65dBm Osciloscope VRX 2.78 Vdc (C225) Check UEM, UPP Check Mjoelner serial interface Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 197 By measuring with an oscilloscope at RXIP or RXQP on a working GSM 850 receiver this pic- ture should be seen Signal amplitude peak-peak 588 mV DC offset 1.33 V Figure 30:Measuring with oscilloscope COMPA2005NY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 198: General Instructions For Gsm1900 Rx Troubleshooting

    Testing -> RFcontrols Select: Table 8: Band values Band: GSM1900 Active Unit: Operation Mode: Continuous Rx/Tx Channel: AGC: The setup should now look like this: Figure 31:Control values Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 199 N700 -65dBm Spectrum analyser Check signal after inductors Check inductor L602 and L603 L602, L603 -65dBm Osciloscope VRX 2.78 Vdc (C225) Check UEM, UPP Check Mjoelner serial interface COMPA2005NY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 200 By measuring with an oscilloscope at RXIP or RXQP on a working GSM1900 receiver this pic- ture should be seen Signal amplitude peak-peak 588 mV DC offset 1.33 Figure 33:Measuring with the oscilloscope Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 201: Rh-53 Receiver

    Testing -> RFcontrols Select: Table 9: Band values Band: GSM900 Active Unit: Operation Mode: Continuous Rx/Tx Channel: AGC: The setup should now look like this: Figure 34:Control values COMPA2005NY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 202 Check Z602 switch -65dBm Z700 Spectrum analyser Cehck signal after inductors Check inductor L602 and L603 L602, L603 -65dBm Osciloskope VRX 2.7 Vdc Check Baseband Check Mjoelner serial interface Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 203: General Instructions For Gsm1800 Rx Troubleshooting

    General Instructions for GSM1800 RX Troubleshooting Connect the phone to a PC with the module repair jig. Start Phoenix and establish connection to the phone Select->File ->Scan for product->CTRL-R Select-> Testing -> RFcontrols COMPA2005NY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 204 Nokia Customer Care Select: Table 10: Band values Band: GSM1800 Active Unit: Operation Mode: Continuous Rx/Tx Channel: AGC: The setup should now look like this: Figure 37:Rf controls Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 205 N700 -65dBm Spectrum analyser Check signal after inductors Check inductor L610 and L612 L610, L612 -65dBm Osciloscope VRX 2.78 Vdc (C225) Check UEM, UPP Check Mjoelner serial interface COMPA2005NY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 206 By measuring with an oscilloscope at RXIP or RXQP on a working GSM1800 receiver this pic- ture should be seen Signal amplitude peak-peak 588 mV DC offset 1.33 Figure 39:Measuring with oscilloscope Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 207 RH-53/54 Nokia Customer Care [This page left intentionally blank] COMPA2005NY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 208: Rh-53/54 Transmitter Troubleshooting

    R711 VPC (R712) VTX (J700) VDET (R713) X700 BS (C709) VC1 (C708) VC2 (C730) Figure 41:MjoelnerN600 test points Z603 in Z603 Out VPC (C644) T600 in T600 Out Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 209: General Instructions For Tx Troubleshooting

    10-dB attenuator, otherwise the PA may be damaged. Start Phoenix Service Software and: Establish a connection to the phone e.g. FBUS. Select->File ->Scan for product->CTRL-R Select-> Testing -> RFcontrols COMPANY CONFIDENTIAL 2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 210 Select ”XX” , ”YY” and ”ZZ” according to the table below Table 12: Values Phone RH-54 GSM850 RH-53 GSM900 RH-53 GSM1800 RH-54 GSM1900 Your screen should look like this: Figure 43:Control values Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 211: Troubleshooting Chart For Gsm900 Transmitter

    Signal ok on Check DC Change FEM Change FEM power GSM tester signals (N700) Change FEM, Check I/Q loop, Z603/T600 Output power Mjoelner Check I/Q, PLL, Z603/R714 TXC, DC (T600/R711) COMPANY CONFIDENTIAL 2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 212: Logic Signals For The Front End Module

    If the FEM is exchanged with an other type, the R629 has to be changed, too. Renesa FEM logic Table 13: Renesa FEM logic Mode VTX_B_P VTX_B_P Vant1 Vant2 Low Band RX Low Band TX High Band RX High Band TX Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 213: Rfmd Fem Logic

    The activat- ing of high band Vdet starts 5us earlier than for low band. COMPANY CONFIDENTIAL 2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 214 RH-53/54 Nokia Customer Care Figure 46:Power control signals High Power Low Power VDET VDET Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 215: I/Q Signals

    RH-53/54 Nokia Customer Care I/Q signals The following diagrams show different situations of TX IQ measurements. Depending on the time the modulation may cause the signal to look different. COMPANY CONFIDENTIAL 2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 216: Alignment

    + and – steps the value for every press. Repeat function seems not to work. In I/Q you can use the side arrows. RX calibration Select Tuning, RX Calibration Select band GSM900 Press start Figure 47:RX calibration Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 217 Nokia Customer Care Follow the description in Phoenix, setting up the signal generator as described Figure 48:Calibration tuning Press the OK button Figure 49:Calibration tuning Press the Save&Continue botton. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 218 RH-53/54 Nokia Customer Care Follow the description in Phoenix, setting up the signal generator as described Figure 50:Calibration tuning Press the OK button Figure 51:Calibration tuning Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 219: Rx Band Filter Response

    Normally not needed in repair. Tx Power tuning Select Tuning, Tx Power Level Tuning Figure 52:TX tuning Press start and follow the instructions in the pop-up window Figure 53:TX tuning COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 220 When done press Save&Continue and Phoenix will automatically shift from lowband to highband. At the same time the intermidiate values are calculated, but that is first seen next time you start a tuning. Figure 55:TX tuning Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 221: I/Q Tuning

    SPA measuring. CMD55 shows the same as a spectrum analyzer when I/Q tuning is selected. CMU200 shows the carrier and sideband supression directly as figures in the modulation mode. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 222 RH-53/54 Nokia Customer Care Figure 57:i/Q tuning Press Start Figure 58:I/Q tuning Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 223 Tune Amplitude and phase to lowest sideband. When satisfied with the result, press Next. (The sidebands should hardly be visible).Or for CMU200 the supression should be better than -40dBc. Figure 60:I/Q tuning COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 224: Rf Control

    RF control at the same time and change the wanted parameters. Figure 62:RF controls Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 225: Autotune (Rh-53 With Cmu200)

    For autotuning, please see also TB “Autotuning function in Phoenix”. Phoenix setup In Phoenix tools-options-gpib card select the type of card used. Press start to check if the equipment can be found. Figure 63:Phoenix-GPIB card COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 226 When that is done the PKD-1 donkle can be used, and the losses can not be changed with that dongle. Figure 64:Set loss Select or add a jig and define the losses Figure 65:Set loss 2 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 227 Make sure the product has the right type of jig. (At the moment new products like RH-54 can not be added) Figure 66:Set loss 3 Note! CMU200: Remember that CMU200 is left as it was set in the autotune. Attenuation settings are at 0. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 228 Nokia Customer Care RH-53/54 8-System Module Copyright  2005 Nokia Corporation. All Rights Reserved. Issue 2 06/2005...
  • Page 229 RH-53/54 Nokia Customer Care 8-System Module [This page left intentionally blank] COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 230 Vibra......................... 25 Introduction ....................25 Acoustic design ....................25 Batteries......................26 Keyboard......................26 Display & Keyboard Backlight................28 LCD Backlight ....................28 Keyboard light effects ..................28 LCD........................28 Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 231 VCXO ......................35 VCO ....................... 35 PLL Synthesizer, Functional Description ............36 Receiver......................36 AGC ....................... 36 Transmitter ....................... 37 Dual band FEM ....................37 Power control scheme ................... 37 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 232 RH-53/54 8-System Module Nokia Customer Care [This page left intentionally blank] Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 233: Abbreviations

    International Mobile Equipment Identity Liquid Crystal Display Low Drop Out Light Emitting Diode Li-Ion Lithium Ion battery Lion Battery program, Salo - Finland MALT Medium And Loud Transducer COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 234 To Be Defined Texas Instruments, American company Universal Energy Management User Interface Universal Phone Processor VBAT Main battery voltage VCHAR Charger input voltage VCHARDET Charger detection threshold level Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 235 RH-53/54 Nokia Customer Care 8-System Module VMSTR+, Master Reset threshold level VMSTR COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 236: Introduction

    The baseband module contains 2 main ASICs named the UEM and UPP. The module further- more contains a Combo Flash IC of 64Mbit flash and 16Mbit RAM. Figure 1:RH-53/54 bb block diagram Interface Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 237: List Of Features

    • Combo Flash 8MByte flash memory and 2MByte PSRAM (64Mbit+16Mbit) • Power key integrated in keypad (common with End key) • Internal vibra • Colour display (colures 4096, resolution: 130 columns x 130 rows, technology: CSTN) COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 238 • 2 white LED’s for LCD Backlight. • 2 white LEDs for key mat & 3 blue LED’s for Light-effect in key mat. • JAVA • MMS • GPRS Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 239: Technical Specifications

    The phone exits ‘Reset’ mode into ‘Active’/Acting dead’ mode when the battery voltage rises above V , and stays above V for a minimum of 240.5ms. COFF+ COFF- COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 240: Acting Dead

    The battery voltage rise is limited by turning the UEM switch off when the battery voltage has reached VBATLim (programmable charging cut-off lim- Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 241: Regulators

    Enabled Disabled Disabled Disabled Disabled Disabled Enabled Disabled Disabled Enabled Disabled Disabled Enabled Disabled Disabled IPA1-2 Disabled (not used) Disabled (not used) Disabled (not used) COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 242: Dc Characteristics

    During fast charging of an empty battery, the max voltage might exceed this value. Voltages between 4.20 and 4.60 might appear for a short while. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 243: Regulators Voltage Ranges

    2.86V = 100mA 2.70V 2.78V 2.86V = 20mA 2.70V 2.78V 2.86V Not used 2.70V 2.78V 2.86V = 50mA 2.70V 2.78V 2.86V = 50mA 2.70V 2.78V 2.86V = 45mA COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 244: Interconnection Diagram

    NiMh batteries. Table 6: Battey connetor Name Description Test usage VBAT Battery voltage terminal. Battery calibration. Battery ground terminal. Battery size identification. Flash and local mode forcing. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 245: Baseband - Rf Interface

    Table 8: Internal speaker (Differential output EARP & EARN) Signal Units Note Output voltage swing Differential output Load Resistance (EARP to 25,5 28,9 2*10Ù 5% + EARN) 7,2Ù±10% Load Capacitance (EARP to EARN) COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 246: Speaker (Ringer & Earpiece)

    Display Chip Select 7,8,9 Vibra PWM signal Vbat For Vibra 12,13,14,15 SIMCARD_Det Detection of SIM Card VSIM 3.0V/1.8V for SIM SIM_RST SIM Reset SIM_IO SIM Data SIM_CLK SIM Clock Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 247 Return from LEDs LED+ Pos supply for LEDs VDDI "Vio" 1.80 V for Display LCD_RESETX Display Reset LCD_SI Display Serial Data Figure 3:Flex con. pin out Pin 30 Pin 1 COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 248: Baseband Board Clocks

    Only active when bus-ena- ble is active CBUSCLK UPP (MCU) Only active when bus-ena- ble is active LCDCAM- 6.25 Only active when bus-ena- ble is active MemClk/ Flash Flash Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 249: Functional Description

    675 k - 2.86 M, tolerances of the current source and VFLASH1 con- sidered. The HOOKINT input comparator threshold level can be set to two different values. Levels can be found in the table. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 250: Pnphf Detection

    HEADINT Min and Max values. PnPHF Detection PnPHF accessory uses 4-wire fully differential audio connection. The accessory is detected by the Headint signal when the plug is inserted. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 251: Audio Internal

    HFCM XEARN Vbat MALT 330p BYPASS 470 n Interface to DC-out GENIO14 SHUTDOWN Not used / NA Placed near Placed outside BB-can, near the connections to MALT COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 252: Microphone

    Nokia Customer Care Microphone The acoustical design is copied from Nokia 7210 with some modifications. The microphone boot is a separate component placed next to the bottom connector. The electrical Microphone design is a differential bias circuit, driven directly from the MICB1 bias output with external RC-filters.
  • Page 253: Batteries

    Table 14: Overview of keyboard configuration Internal Pull UPP Pin RH-53 Key Interrupt Up/down GenIO1 GenIOInt5 Falling edge interrupt GenIO2/ P0 int Falling edge interrupt COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 254 UPP has internally pull-up resistors on those lines. When a key is pressed, the specific line where the key is placed is pulled low. This generates an interrupt to the MCU and the MCU now starts its scanning procedure. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 255: Display & Keyboard Backlight

    (CSTN) LCD display. The LCD module interface follows 130x130 X4_CSTN Display module interface specification (Nokia doc. Code: DHS02040-EN 0.2). Nile display family is using serial interface only Memory Module The RH-53/54 baseband memory module consists of external burst NOR flash memory 8Mbyte (64Mbit) and CMOS 2Mbyte (16Mbit) PSRAM The flash interface follows the common baseband interface.
  • Page 256: Sim Interface

    SIM IF id powered down. Of the eight card contacts only 5 will be connected: C1 (Vcc), C2 (Card Reset), C3 (Card Clock), C5 (Ground) and C7 (Data I/O). Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 257: Sim Switch And Card Detection

    To avoid probable SIM card corruption caused by “hot-swapping”, the UEM will automatically power down the SIM card interface within 2ms if the switch is opened. Figure 11:SIM draw and switch COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 258: Assembly

    RH-53/54 uses a single layer flex with ground tracks distributed between signal groups, and wide ground tracks running in both sides of the flex to serve as main ground. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 259: Test Interfaces

    UPP via the UEM and the connections correspond to a logic level of 2.7 V. The flash prommer is connected to the UEM via the MBUS (bi-directional line), FBUS_TX, and FBUS_RX. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 260: Test Points

    FBUSTX (UPP) J412 FBUSRX (UPP) J413 DBUSCLK (UPP) J414 DBUSDA (UPP) J415 DBUSEN1X (UPP) J416 EXTWRX (UPP) J417 EXTRDX (UPP) J418 FLS2CSX (UPP) J419 FLSCLK (UPP) J420 FLSCSX (UPP) Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 261 Nokia Customer Care 8-System Module J421 RFBUSCLK J422 RFBUSDA J423 RFBUSEN1 J424 GENIO 7 (BB-RF Interface) J600 RXIP (Mjoelner) J601 RXIM (Mjoelner) J602 RXQP (Mjoelner) J603 RXQM (Mjoelner) COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 262: Rf Functional Descriptions

    The VCXO is an on-chip oscillator with off-chip crystal with a frequency of 26 MHz. The VCO used is a quad band which covers the neaded frequency range for both 900/1800 and 850/1900. Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 263: Pll Synthesizer, Functional Description

    AGC range of 72 dB. The AGC keeps the BB level form the receiver within a certain range in order to stay within the dynamic range for the BB, even during fading. COMPANY CONFIDENTIAL Issue 2 06/2005 Copyright © 2005 Nokia. All Rights Reserved.
  • Page 264: Transmitter

    DA-converter in BB. Figure 15:Power loop Highband Front End Module High band input Lowband Low band input Detect R655 C644 330R 100pF R623 Ffbl Cfbl C642 R620 100pF Issue 2 06/2005 COMPANY CONFIDENTIAL Copyright © 2005 Nokia. All Rights Reserved.
  • Page 265 Nokia Customer Care Schematics / Layouts (original) and 1ejm_02a (updated) RH-53/54 1eja_09a RH-53/54 Schematic Diagrams Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A-1...
  • Page 266 DCT4 common band schematics System connector, Audio UEMK UPP, Combo memory UI, B to B connector, Keyboard RF part Signal overview Component finder, 1eja_09a (original) Component finder, 1ejm_02a (updated) Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A-2...
  • Page 267 PUSL(3:0) SLOWAD(6:0) SIMIF(3:0) ACCDIF(2:0) ACCDIF(2:0) CHARGER(4:0) CHARGER(4:0) IACCDIF(5:0) GENIO(31:0) SIMIF(3:0) USB_DIG(6:0) PUSL(3:0) AUDUEMCTRL(3:0) USB(2:0) APE_GPIO(15:0) G_SYS_CONN(11:0) Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A-3 Customer Care EMEA / Service & Support Readiness / Training Group...
  • Page 268: System Connector, Audio

    Customer Care EMEA / Service & Support Readiness / Training Group Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A-4 Copyright © 2004 - 2005 NOKIA Only for training and service purposes Version: 4.0 10.06.2005 2650 RH-53...
  • Page 269: Uemk

    C232 GNDTH12 GNDTH16 Customer Care EMEA / Service & Support Readiness / Training Group Copyright © 2004 - 2005 NOKIA Only for training and service purposes Issue 2 06/2005 Version: 4.0 10.06.2005 Copyright © Nokia 2005 Corporation. All rights reserved.
  • Page 270: Upp, Combo Memory

    J417 J418 EXTWRX EXTRDX FLS2CSX J419 J420 FLSBAAX FLSPS FLSAVDX FLSCLK FLSCSX FLSRDY GENIO23 KEYB(10:0) GENIO24 Yellow marked components are only in board version 1EJM_02a assembled !!! Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A-6...
  • Page 271: Ui, B To B Connector,Keyboard

    Yellow marked components are only in EU - ver .1 / 2 U S - ver. board version 1EJM_02a assembled !!! Version A / B Version C C319 27pF 100pF Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A-7...
  • Page 272 1 / 1 0 / 1 1 / 0 G600 R618 UCVE6-304A C641 C640 C639 330p 150p Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A-8 Customer Care EMEA / Service & Support Readiness / Training Group...
  • Page 273 Customer Care EMEA / Service & Support Readiness / Training Group Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A-9 Copyright © 2004 - 2005 NOKIA Only for training and service purposes Version: 4.0 10.06.2005 2650 RH-53...
  • Page 274: Schematics / Layouts

    Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A- Customer Care EMEA / Service & Support Readiness / Training Group Copyright © 2004 - 2005 NOKIA Only for training and service purposes Version: 4.0 10.06.2005 2650 RH-53 Board version: 1EJA_09a Component finder vers.
  • Page 275 Issue 2 06/2005 Customer Care EMEA / Service & Support Readiness / Training Group Copyright © Nokia 2005 Corporation. All rights reserved. Page A- Copyright © 2004 - 2005 NOKIA Only for training and service purposes Version: 4.0 10.06.2005 2650 RH-53 Board version: 1EJA_09a Component finder vers.
  • Page 276 Nokia Customer Care Schematics / Layouts (original) and 1ejm_02a (updated) RH-53/54 1eja_09a Issue 2 06/2005 Copyright © Nokia 2005 Corporation. All rights reserved. Page A-...

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