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Sanyo 26 series Installation Instructions Manual

Split system heat pump air conditioner
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– Split System Heat Pump Air Conditioner –
Combine indoor and outdoor units only as listed below.
Indoor Units and Outdoor Units
Indoor Unit Type
4-Way Air Discharge
X
XH2672R
Semi-Concealed
KH2672R
K
Wall-Mounted
KHH2672R
TH2672R
T
Ceiling-Mounted
THH2672R
U
Concealed-Duct
UH2672R
CH2672R
C
Outdoor Units
C2672R
RC
Wired Remote
RCS-SH80UG (Optional part)
(WD)
Controller
Built-in type: RCS-SH80UA.WL (Optional part)
RC
Wireless Remote
External type: RCS-BH80UA.WL (Optional part)
(WL)
Controller
Built-in type: RCS-SH1UA (Optional part)
Timer Remote
TRC
RCS-TM80BG
Controller
SC
System Controller
SHA-KC64UG (Optional part)
85464359863001 ©SANYO 2006

INSTALLATION INSTRUCTIONS

Model Combinations
26
30
36
XH3672R
KH3072R
KH3672R
TH3672R
THH3672R
UH3672R
CH3072R
CH3672R
C3072R
C3672R
SANYO FISHER COMPANY
A DIVISION OF SANYO NORTH
AMERICA CORPORATION
21605 Plummer Street
Chatsworth, CA 91311 U.S.A.
48
XH4872R
Unit with Back-up heater
TH4872R
Unit with Back-up heater
CH4872R
H/P
C4872R
S/C
OPERATING LIMITS
I Maximum Conditions
Outdoor temperature : 109°F DB
Room temperature
I Minimum Conditions
Outdoor temperature : 0°F* DB
Room temperature
* When air discharge chamber is installed.
Units should be installed by licensed contractor according to
local code requirements.
Remarks
Cooling
/ Heating
/ 65°F WB
: 71°F WB
/ 80°F DB
/ 5°F WB
: 57°F WB
/ 59°F DB
In Canada
SANYO Canada Inc.
300 Applewood Crescent
Concord, Ontario
L4K 5C7, Canada
X
K
T
U
C
RC
(WD)
RC
(WL)
TRC
SC

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Summary of Contents for Sanyo 26 series

  • Page 1: Installation Instructions

    * When air discharge chamber is installed. Units should be installed by licensed contractor according to local code requirements. SANYO FISHER COMPANY In Canada A DIVISION OF SANYO NORTH SANYO Canada Inc. AMERICA CORPORATION 300 Applewood Crescent 21605 Plummer Street Concord, Ontario 85464359863001 ©SANYO 2006...

  • Page 2: Important

    IMPORTANT! When Installing… Please Read Before Starting …In a Room Properly insulate any tubing run inside a room to prevent This air conditioning system meets strict safety and operating “sweating” that can cause dripping and water damage to standards. As the installer or service person, it is an impor- walls and floors.

  • Page 3: Check Of Density Limit

    Check of Density Limit 2. The standards for minimum room volume are as follows. The room in which the air conditioner is to be (1) No partition (shaded portion) installed requires a design that in the event of refrigerant gas leaking out, its density will not exceed a set limit.

  • Page 4: Precautions For Installation Using New Refrigerant

    Precautions for Installation Using New Refrigerant 1. Care regarding tubing 1-1. Process tubing Material: Use C1220 phosphorous deoxidized copper specified in JIS H3300 “Copper and Copper Alloy Seam- less Pipes and Tubes.” Tubing size: Be sure to use the sizes indicated in the table below. Use a tube cutter when cutting the tubing, and be sure to remove any flash.
  • Page 5 3-2. Use R410A exclusive cylinder only. Configuration and characteristics of cylinders When charging with a refrigerant cylinder, use an electronic scale for charging refrigerant. In this Valve case, if the volume of refrigerant in the cylinder becomes less than 20% of the fully-charged amount, the composition of the refrigerant starts to change.

  • Page 6: Table Of Contents

    CONTENTS Page Page IMPORTANT! ......2 Concealed-Duct Type (U Type) ... .51 Please Read Before Starting 3-22.
  • Page 7 Page <RCS-BH80UA.WL> 7-12. Separate Type Signal Receiving Unit Installation 7-13. Electrical Wiring 7-14. Test Run Switch 7-15. Misoperation Alarm Indicators 7-16. Basic Wiring Diagram 7-17. Wiring System Diagram for Group Control 7-18. Wiring System Diagram for Multiple Remote Controllers <RCS-SH1UA> 7-19.

  • Page 8: General

    1-3. Type of Copper Tube and Insulation Material 1. GENERAL This booklet briefly outlines where and how to install Copper tubing for connecting the outdoor unit to the the air conditioning system. Please read over the indoor unit is available in kits which contain the liquid entire set of instructions for the indoor and outdoor and gas tubing, fittings and insulation.
  • Page 9 Table 1-1 XH (4-Way Air Discharge Semi-Concealed) Part Name Figure Qʼty Remarks For determining suspension bolt pitch Full-scale installation diagram For gas and liquid tubes Flare insulator For suspending indoor unit from ceiling Washer (White) Insulating tape For gas tube flare nuts Hose band For securing drain hose Packing...
  • Page 10 Table 1-3 TH (Ceiling-Mounted) Part Name Figure ‘Q’ty Remarks For temporarily suspending indoor unit Special washer from ceiling Drain insulator For drain hose joint Flare insulator 1 Set For gas tube joints Drain hose adaptor Drain hose clamp For gas tube and drain hose joint Black Insulating tape White...
  • Page 11 Table 1-6 (Accessories for the Wireless Remote Controller) <RCS-SH80UA.WL> Part Name Figure ‘Q’ty Part Name Figure ‘Q’ty Operation controller Spacers Pan-head tapping screws Indicator section Timer Heating preparations 4 × 13/32 in. Truss-head tapping screws Wireless remote controller 4 × 5/8 in. Wireless remote controller Vinyl clamps mounting cradle...
  • Page 12 Table 1-7 (Accessories for the Timer Remote Controller) Part Name Figure ‘Q’ty Part Name Figure ‘Q’ty Timer Remote Controller Wood screws Connecting wiring Spacers length 4 ft. Machine screws Clamps M4 × 1 in. Table 1-8 (Accessories for the System Controller) Part Name Figure ‘Q’ty...
  • Page 13 1-5. Tubing Size Single Single type Refrigerant tubing between the indoor and outdoor units should be kept as short as possible. The length of the refrigerant tubes between the indoor and outdoor units are limited by the elevation difference between the 2 units. During tubing work, try to make both Main tubing L the tubing length (L) and the difference in elevation (H1) as short as possible.

  • Page 14: Tubing Size

    Table 1-10 Tubing Data for Models Models C(H)3072R C(H)2672R C(H)4872R C(H)3672R Tubing Data Tubing size Liquid tube in. (mm) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52) outer diameter Gas tube in. (mm) 5/8 (15.88) 5/8 (15.88) 5/8 (15.88) Limit of tubing length (ft.) Outdoor unit is placed Limit of elevation...
  • Page 15 1. This unit requires no additional refrig- CAUTION erant charge up to 100 ft. tubing length. In case of more than 100 ft., additional refrigerant charge is required. Refer to Tables 1-11 and 1-12. 2. In case of multi type installation, indoor units should be installed within the same room.

  • Page 16: Selecting The Installation Site

    2. SELECTING THE INSTALLATION SITE Ceiling-Mounted Type 2-1. Indoor Unit Ceiling AVOID: areas where leakage of flammable gas may be Wall expected. places where large amounts of oil mist exist. Min. 10 inch Min. 10 inch Front view direct sunlight. locations near inverter lamps which may affect the NOTE performance of the unit.

  • Page 17: Outdoor Unit

    2-2. Outdoor Unit AVOID: Exhaust fan heat sources, exhaust fans, etc. (Fig. 2-1) Hot air damp, humid or uneven locations Heat source Out- door choose a place as cool as possible. unit choose a place that is well ventilated and outside air temperature does not exceed maximum 115°F constantly.

  • Page 18: Air-Discharge Chamber For Top Discharge

    2-3. Air-Discharge Chamber for Top Discharge Be sure to install an air discharge chamber in the Air discharge field when: it is difficult to keep a space of min. 20" between the air discharge outlet and an obstacle. Air discharge the air discharge outlet is facing a sidewalk and discharged hot air may bother passers-by.

  • Page 19: Dimensions Of Wind Ducting

    2-6. Dimensions of Wind Ducting Reference diagram for air-discharge chamber (field supply) STK–DRV80U for 2672R / 3072R / 3672R unit Air discharge chamber Air discharge chamber (base) 21-13/16 (25/32) (25/32) Rectangular hole (both sides) 5-5/32 9-27/32 9-27/32 1-1/16 21-13/16 15/16 17/32 Unit: inch Note: In snowy regions, if there is concern that snow may enter the air discharge chamber, remove the base of the chamber (10 screws) before using.
  • Page 20 Dimensions of Outdoor Unit with air-discharge chamber (field supply) 2672R / 3072R / 3672R unit with STK-DRV80U 6-11/16 4-5/16 25-31/32 Wind direction 2-17/32 21-13/16 9-27/32 Wind direction Wind direction Unit: inch 4872R unit with STK-DRE140A 4-5/16 6-11/16 25-31/32 Wind direction 2-11/36 21-13/32 11-13/16...
  • Page 21 Reference diagram for air-discharge chamber (field supply) C(H)2672R / 3072R / 3672R / 4872R with STK-DRV80U & DRE140A Required space around outdoor unit If the air discharge chamber is used, the space shown below must be secured around the outdoor unit. If the unit is used without the required space, a protective device may activate, preventing the unit from operating.

  • Page 22: Dimensions Of Snow Ducting

    2-7. Dimensions of Snow Ducting Reference diagram for snow-proof vents (field supply) STK-BDRE80A for 2672R / 3072R / 3672R unit 30-3/32 Unit top, snow-proof vent Unit left side Unit right side Unit reverse side Unit reverse side Unit sides, reinforcement brackets for snow-proof vent Fastened by screws at 13 locations 3-3/4 11-29/32...
  • Page 23 Dimensions of outdoor unit with snow-proof vents (field supply) 2672R / 3072R / 3672R unit with STK-BDRE80A 30-3/32 7-1/16 Wind direction Wind direction Wind direction Wind direction 11-29/32 Wind direction Wind direction Unit: inch 4872R unit with STK-BDR140U 30-3/32 7-1/16 Wind direction Wind direction Wind direction...
  • Page 24 Reference diagram for snow-proof vents – 1 Space requirements for setting – (1) C(H)2672R / 3072R / 3672R / 4872R with STK-BDRE80A & STK-BDR140U [Obstacle to the front of unit] [Obstacle to the rear of unit] Top is open: Top is open: (1) Single-unit installation (2) Obstacles on both sides (1) Single-unit installation...
  • Page 25 Reference diagram for snow-proof vents – 2 Space requirements for setting – (2) C(H)2672R / 3072R / 3672R / 4872R with STK-BDRE80A & STK-BDR140U [Obstacles to the front and rear of unit] The top and both sides must remain open. Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit.

  • Page 26: How To Install The Indoor Unit

    3. HOW TO INSTALL THE INDOOR UNIT I 4-Way Air Discharge Semi-Concealed Type (X Type) 3-1. Suspending the Indoor Unit Hole-in-anchor This unit uses a drain pump. Use a carpenter’s level to Hole-in-plug Concrete Insert check that the unit is level. 3-2.

  • Page 27: Placing The Unit Inside The Ceiling

    3-3. Placing the Unit Inside the Ceiling Full-scale installation diagram (printed on a cardboard packing) (1) When placing the unit inside the ceiling, determine the pitch of the suspension bolts using the supplied full-scale installation diagram. (Fig. 3-4) The size of the opening for the indoor unit can be confirmed by attaching the full-scale installation diagram beneath the unit.

  • Page 28: Installing The Drain Piping

    3-4. Installing the Drain Piping Transparent part for Hard PVC pipe Hose band checking drainage (not supplied) (supplied) (1) Prepare standard hard PVC pipe for the drain and use the supplied drain hose and hose band to pre- vent water leaks. The PVC pipe must be purchased separately.

  • Page 29: Checking The Drainage

    3-5. Checking the Drainage After wiring and piping are completed, use the follow- ing procedure to check that the water will drain smooth- ly. For this, prepare a bucket and wiping cloth to catch and wipe up spilled water. Do not supply power to the WARNING unit until the tubing and wiring to the outdoor unit are...

  • Page 30: Before Installing The Ceiling Panel

    Screw I Ceiling Panel Latch Never touch or attempt to CAUTION move the air direction louver by hand or you may damage the unit. Instead, use the remote control unit if you want Air-intake grille to change the direction or air flow.

  • Page 31: Installing The Ceiling Panel

    3-7. Installing the Ceiling Panel (1) Lift the ceiling panel and position it to align the panel hook with the panel catch of the indoor unit. NOTE The ceiling panel must be mounted in the correct direc- tion. Note that the 2 catches of the panel differ in size. Confirm that the catches are correctly matched between the ceiling panel and the indoor unit body.

  • Page 32: Duct For Fresh Air

    3-9. Duct for Fresh Air For fresh air intake There is a duct connection part on side of the indoor unit. (Fig. 3-16) An optional air-intake plenum (including duct connection box and flange) can be attached to the indoor unit. Air-intake plenum Type PNR-XH2442...
  • Page 33 (d) Installing the ceiling panel Duct connection Attach the ceiling panel to the chamber. Drawing the flange Duct connection box panel downwards sets the panel in position temporarily Installation screws (M4 × 1/2 in.) with the panel catch (at 2 locations). Remove the socket cover of the air-intake plenum and pass the 8P sockets through it.

  • Page 34: I Wall-Mounted Type (K Type)

    I Wall-Mounted Type (K Type) 3-10. Removing the Wall Fixture from the Unit KH2672R Remove and discard the set screws and take off the rear panel. (Fig. 3-19) Set screws for transportation only NOTE Fig. 3-19 Tubing can be extended in 3 directions as shown in Fig.
  • Page 35 KH3072R, KH3672R One hole is required for the air conditioner tubing, and Tape may be either on the left or right side. (Also see section 3-14. Preparing the Indoor Side Tubing.) Full-scale installation diagram (1) Tape the full-scale installation diagram on the wall at the location selected.
  • Page 36 KHH2672R Remove and discard the set screws and take off the wall fixture. (Fig. 3-29) Wall fixture KHH2672R (1) Tape the full-scale installation diagram on the wall Set screws only for transportation at the location selected. Make sure the unit is hori- Fig.

  • Page 37: Installing The Rear Panel On The Wall

    3-12. Installing the Rear Panel on the Wall KH2672R Be sure to confirm that the wall is strong enough to suspend the unit. See either Item a) or b) below depending on the wall type. a) If Wooden Wall Fig. 3-34 (1) Attach the rear panel to the wall with the 10 screws provid- ed.
  • Page 38 KHH2672R wall fixture Confirm that the wall is strong enough to support the unit. a) If Wooden Wall (1) Attach the wall fixture to the wall with the 9 screws Fig. 3-38 provided. (Fig. 3-38) If you are not able to line up the holes in the wall fixture with the beam locations marked on the wall, use rawl plugs or toggle bolts to go through the holes on the panel or drill 13/64 in.

  • Page 39: Removing The Grille To Install The Indoor Unit

    3-13. Remove the Grille to Install the Indoor Unit Grille Air-intake grille KH2672R Basically, these models can be installed and wired without removing the grille. If access to any internal part is needed, follow the steps given below: How to remove the grille (1) Set the 2 flaps in the horizontal position.
  • Page 40 KH3072R, KH3672R How to Remove the Grille (1) Remove the plastic cover. (Fig. 3-42) (2) Remove the clamp for the wiring connector. Plastic cover (Fig. 3-43) (3) Disconnect the 2 wiring connectors. (Fig. 3-44) Screw (4) Set the flap in the horizontal position. (Fig. 3-45) Fig.

  • Page 41: Preparing The Indoor Side Tubing

    Frame 3-14. Preparing the Indoor Side Tubing KH2672R Right tubing outlet Arrangement of tubing by directions (a) Right tubing The corner of the right frame needs to be cut by Fig. 3-46 a hacksaw or the like. (Fig. 3-46) Mounting slot (b) Right-rear or left-rear tubing In this case, the corner of the frame need not be cut.

  • Page 42: Wiring Instructions

    KHH2672R Tubing can be extended in 4 directions as shown in Left tubing Fig. 3-54. Right-rear Left-rear tubing tubing (Recommended) Arrangement for Left Tubing (a) Cut out the left tubing outlet. (Fig. 3-55) Right tubing Arrangement for Right Tubing Fig. 3-54 (a) Cut out the right tubing outlet using a hacksaw.

  • Page 43: Wiring Instructions For Inter-Unit Connections

    3-16. Wiring Instructions for Inter-Unit Connections Rear Wall KH2672R panel (1) Insert the inter-unit wiring (according to local Plastic cover electrical codes) into the through-the-wall PVC pipe. Run the wiring toward the indoor side allowing approx. 10 inches to extend from the wall face. Wiring (Fig.
  • Page 44 (1) Insert the inter-unit wiring (according to local KHH2672R codes) into the through-the-wall PVC pipe. Run the wiring toward the indoor side allowing approx. 5" to extend from the wall face. Rear Wall panel (Figs. 3-59a and 3-59b) Plastic Never fix the wiring by any cover CAUTION means before the indoor unit is...
  • Page 45 KHH2672R Cover (1) Shape the refrigerant tubing so that it can easily go into Refrigerant the wall hole. (Fig. 3-62) tubing If using a stepladder, be careful to CAUTION keep your balance and not fall off. Inter-unit To prevent the unit from damage wiring and avoid personal injury, ask for Drain hose...

  • Page 46: Shaping The Tubing

    3-17. Shaping the Tubing Cover KHH2672R Refrigerant tubing (1) Shape the refrigerant tubing so that it can easily go into the hole. (Fig. 3-69) Inter-unit (2) Push the wiring, refrigerant tubing and drain hose wiring Drain hose through the hole in the wall. Adjust the indoor unit so it is securely seated on the wall fixture.

  • Page 47: I Ceiling-Mounted Type (T Type)

    I Ceiling-Mounted Type (T Type) Front face 3-19. Suspending the Indoor Unit (1) Place the full-scale diagram (supplied) on the Rear ceiling at the spot where you want to install the indoor unit. Use a pencil to mark the drill holes. Full-scale diagram (Fig.
  • Page 48 (5) Before suspending the indoor unit, remove the 2 Pull out the screws on the latch of the air-intake grilles, open air-Intake grille pushing claws the grilles, and remove them by pushing the claws Hinge of the hinges of the hinges as shown in Fig. 3-78. Then remove Screw both side panels sliding them along the unit toward Latch...
  • Page 49 (7) Suspend the indoor unit as follows. (a) Mount a washer and two hexagonal nuts on each suspension bolt as shown in Fig. 3-82. Ceiling (b) Lift the indoor unit, and place it on the surface Washer washers through the notches, to fix it in place. (supplied) (field supply) (Fig.

  • Page 50: Duct For Fresh Air

    3-20. Duct for Fresh Air Duct connection port (Knock-out hole) There is a duct connection port (knock-out hole) at the right-rear on the panel top of the indoor unit for drawing in fresh air. If it is necessary to draw in fresh air, remove the cover by knocking it out and connect the duct to the Panel Top indoor unit through the connection port.

  • Page 51: I Concealed-Duct Type (U Type)

    I Concealed-Duct Type (U Type) 3-22. Required Minimum Space for Installation and Service Electrical A (Suspension bolt pitch) component box This air conditioner is usually installed above the ceiling so that the indoor unit and ducts are not Inspection visible. Only the air intake and air outlet ports are access min.

  • Page 52: Suspending The Indoor Unit

    3-23. Suspending the Indoor Unit Hole-in-anchor Hole-in-plug Concrete Insert Depending on the ceiling type: • Insert suspension bolts as shown in Fig. 3-93 • Use existing ceiling supports or construct a suitable support as shown in Fig. 3-94. Suspension bolt (M10 or 3/8") (field supply) It is important that you use WARNING...

  • Page 53: Installing The Drain Piping

    Fig. 3-97 shows an example of installation. Bolt anchor Air outlet duct Suspension bolt Air-intake duct Air-outlet grille Ceiling material Indoor unit Air-intake grille Fig. 3-97 3-24. Installing the Drain Piping (1) Prepare standard hard PVC pipe for the drain and Transparent part for Hard PVC pipe Hose band...

  • Page 54: Checking The Drainage

    Air bleeder CAUTION Do not install an air bleeder tube as this may cause Not good water to spray from the drain pipe outlet. (Fig. 3-100) If it is necessary to increase the height of the drain Fig. 3-100 pipe, the section directly after the connection port can be raised a maximum of 19-11/16 in.

  • Page 55: Increasing The Fan Speed

    3-26. Increasing the Fan Speed Electrical component box Booster cable If external static pressure is too great (due to long extension of ducts, for example), the air flow volume Booster cable motor may drop too low at each air outlet. This problem may be solved by increasing the fan speed using the Fan motor socket (At shipment)

  • Page 56: How To Install The Outdoor Unit

    4. HOW TO INSTALL THE OUTDOOR UNIT 4-1. Installing the Outdoor Unit Use concrete or a similar material to create the base, and ensure good drainage. Ordinarily, ensure a base height of 2 in. or more. If a drain pipe is used, or for use in cold-weather regions, ensure a height of 6 in.

  • Page 57: Electrical Wiring

    5. ELECTRICAL WIRING 5-1. General Precautions on Wiring (1) Before wiring, confirm the rated voltage of the unit (7) Regulations on wire diameters differ from locality as shown on its nameplate, then carry out the to locality. For field wiring rules, must follow your wiring closely following the wiring diagram.

  • Page 58: Wiring System Diagrams

    Indoor Unit (B) Power Supply Trade Size Type (Fuse or HACR AWG #14 of Conduit type circuit breaker) X, K, T, U Max. length 67 ft. 3/4 in. 15 A Control Wiring (C) Inter-Unit Control Wiring (D) Remote Control Wiring (E) Control Wiring For Group Control AWG #18 AWG #18...

  • Page 59: How To Connect Wiring To The Terminal

    Loose wiring may cause the Stranded wire terminal to overheat or result WARNING in unit malfunction. A fire hazard may also exist. Ring pressure Therefore, ensure that all terminal wiring is tightly connected. When connecting each power wire to the correspond- ing terminal, follow the instructions on “How to connect Fig.

  • Page 60: How To Install The Wired Remote Controller (Optional Part)

    6. HOW TO INSTALL THE WIRED REMOTE CONTROLLER (OPTIONAL PART) 6-1. Installation Site Selection 3-21/32 in. or more 4-29/32 in. or more (from wall) (when continuous Install the remote controller at a height of between installation) Spacer 3–5 ft. above the floor. Do not install the remote controller in a place where it will be exposed to direct sunlight or near a window or other place where it will be exposed to...

  • Page 61: Wired Remote Controller Installation

    6-2. Wired Remote Controller Installation Do not supply power to the unit or try WARNING to operate it until the tubing and wiring to the outdoor unit are completed. Do not twist the control wiring with the CAUTION power wiring or run it in the same metal conduit, because this may cause malfunction.

  • Page 62: Basic Wiring Diagram

    6-3. Basic Wiring Diagram Carry out wiring correctly Shielded wire CAUTION (incorrect wiring will damage the equipment). Ground Ground Use shielded wires for inter-unit control wiring and Fig. 6-5 ground the shield on both sides. (Fig. 6-5) Otherwise misoperation because of noise may occur. I Diagram of outer dimensions I Wiring procedure 5/32...

  • Page 63: Wiring System Diagram For Group Control

    6-4. Wiring System Diagram for Group Control This diagram shows when several units (maximum of 8) are controlled by a remote controller (main unit). In this case, a remote controller can be connected at any indoor unit. I Wiring procedure Remote controller Wire according to the diagram at right:...

  • Page 64: Wiring System Diagram For Multiple Remote Controllers

    6-5. Wiring System Diagram for Multiple Remote Controllers I When Installing Multiple Remote Controllers Remote controller Remote controller This multiple remote controller system is used for address connector operating the unit(s) at different positions. (A maximum Main of 2 remote controllers can be installed.) RCU check Setting method To execute this control, make the setting according...

  • Page 65: Trouble Diagnostics

    6-7. Trouble Diagnostics (1) Contents of remote controller switch alarm display Blinking: OFF: Wired Wireless remote remote controller control receiver display display Possible cause of malfunction Serial commu- Remote controller is Error in receiving serial communication signal detecting error signal from nication errors (Signal from main indoor unit in case of group control) indoor unit...
  • Page 66 Wired Wireless remote remote controller control receiver display display Possible cause of malfunction Ceiling panel connection failure Indoor protection Activation of Fan protective thermostat protective Alternately Float switch device Discharge temperature trouble High pressure switch or compressor motor thermal protector is activated. Outdoor protection Open phase detected, AC power trouble No gas...
  • Page 67 (2) LED Indicator Messages on Outdoor Control PCB LED 1 LED 2 Remarks Power ON sequence 1. No communication from indoor units in system If it is not possible to advance to 3, repeats 1 → 2. 2. Communication received from 1 or more indoor units in system At 3, changes to normal control.

  • Page 68: How To Install The Wireless Remote Controller (Optional Part)

    7. HOW TO INSTALL THE WIRELESS REMOTE CONTROLLER (OPTIONAL PART) IMPORTANT When using this air conditioner with the wireless remote controller it may sometimes be impossible to change the operation modes while other indoor unit is running. When this happens, a double beep tone sounds, (operation lamp) lights up, and the (Timer lamp) and...

  • Page 69: Room Temperature Sensor Setting

    7-2. Room Temperature Sensor Setting The room temperature sensors are built into the indoor unit and the wireless remote controller. Either of these room temperature sensors can operate. The system is shipped from the factory set to the indoor unit sensor. To switch to the remote controller sensor, press the sensor switching button located SENSOR inside the remote controller cover and check that A/C...

  • Page 70: Rcs-Sh80Ua.wl

    <RCS-SH80UA.WL> 4-Way Air Discharge Semi-concealed Type Air intake grille (X Type) Mark section 7-5. Indicator Section Installation (indicator section) Remove the ceiling panel and indicator cover and install the indicator section. (1) Remove the ceiling panel. (2) Remove the corner cover behind the mark sec- Ceiling panel tion.

  • Page 71: I Ceiling-Mounted Type (T Type)

    Ceiling-Mounted Type (T Type) 7-7. Indicator Section Installation Remove the side panel to install the indicator section. Indicator section Panel (Fig. 7-8) Side panel Indicator section Cover B (1) Remove the side panel. (Not used when the indicator section Open the air intake grille, remove the screw at is installed.) one place and then remove the side panel by sliding it toward the front (arrow direction).

  • Page 72: Electrical Wiring

    7-9. Electrical Wiring Signal receiving unit Indoor PCB Operating controller Indicator section (0.7 ft.) (4.3 ft.) W1 (4.3 ft.) Relay connector Fig. 7-10 Connection method (1) Connect W1 to the indoor PCB WL connector. (2) Connect W3 from the indicator section with W2 from the operating controller using the relay connector.

  • Page 73: Misoperation Alarm Indicators

    7-11. Misoperation Alarm Indicators Alarm indicator lamps on the indoor unit indicate the error cause if the air conditioner fails to operate upon being switched on. The possible alarm indica- tions are given in Table 7-1. Fig. 7-12 shows the location of the alarm lamps on the indoor unit.

  • Page 74: Rcs-Bh80Ua.wl

    <RCS-BH80UA.WL> If the signal receiving unit is installed near a rapid- CAUTION start or inverter type fluorescent lamp (neither one uses glow lamps), it may be impossible to receive signals from the wireless remote control- ler. To avoid signal inter- ference from fluorescent lamps, install the receiv- ing unit at least 6.6 ft.

  • Page 75: Machine Screws

    When using the signal receiving unit on a wall with Clamp (Supplied) the front exposed, choose a wall surface that the Run the remote control About 3/32-1/8 in. signal receiving unit can be mounted on. cable through a notch in the upper case. (1) Insert a standard (minus) screwdriver into the slot on the lower side of the signal receiving unit and pry off the back case as shown in Fig.

  • Page 76: Electrical Wiring

    7-13. Electrical Wiring Be sure to do the wiring CAUTION correctly (incorrect wiring will damage the equipment). Recommended wire diameter and allowable length for signal receiving unit wiring and its branch wiring: AWG #18, MAX 1,300 ft. Terminal board for indoor unit Signal receiving remote controller unit...

  • Page 77: Misoperation Alarm Indicators

    7-15. Misoperation Alarm Indicators Service A blinking lamp for other than the signal receiving unit connector filter shows that a problem has occurred in the unit, so make an inspection. (Refer to servicing information in the service manual, etc.) Also, if wired remote control- ler and dedicated service check lines (854-9-9536- 044-97: service use) are available, then detailed error ALL•...
  • Page 78 7-16. Basic Wiring Diagram Be sure to do the wiring Use shielded wires for inter-unit control wiring and CAUTION correctly (incorrect wiring ground the shield on both sides. (Fig. 7-25) will damage the equipment). Otherwise misoperation because of electrical noise may occur.
  • Page 79 7-17. Wiring System Diagram for Group Control This diagram shows when several units (maximum of 8) are controlled by a signal receiving unit (main unit). In this case, a signal receiving unit can be connected at any indoor unit. Wiring procedure Wire according to the diagram at left: Address setting is executed automatically when the outdoor unit is turned on.

  • Page 80: Basic Wiring Diagram

    7-18. Wiring System Diagram for Multiple Remote Controllers When installing multiple remote controllers This multiple system is used for operating the unit(s) at different positions. (A maximum of 2 signal receiving units can be installed.) Setting method To execute this control, make the setting according to the following procedure.

  • Page 81: Rcs-Sh1Ua

    <RCS-SH1UA> 7-19. Test Run Procedure Wall-mounted model (For new refrigerant R410A) Inverter unit (Super Espacio) Constant-speed unit Wall-mounted Type (K Type) Check the “Check Items Before the Test Run.” (Item 7-20) Verify the combination (wiring) of indoor and outdoor units. Set the indoor unit controller to “TEST.”...

  • Page 82: Preparing For The Test Run

    7-21. Preparing for the Test Run 7-21-1. Changing the room temperature sensor Room temperature sensors are installed inside the indoor unit and the wireless remote controller. Either room temperature sensor can be used. When “Unit Sensor” is indicated on the wireless remote controller LCD, the indoor unit sensor is operating as the room temperature sensor.

  • Page 83: Precautions

    7-22. Precautions Request that the customer be present at the time the test run is performed. Explain the Operation Manual to the customer, and then have the customer actually operate the system. Be sure to pass the manual and warranty certificate to the customer. Verify that the AC 208 / 230 V wiring is not connected to the terminal plate which is used to connect the inter-unit control wiring.

  • Page 84: How To Install The System Controller (Optional Part)

    8. HOW TO INSTALL THE SYSTEM CONTROLLER (OPTIONAL PART) Do not supply power to the unit or try to operate it until the tubing and wiring to the outdoor unit are completed. 8-1. System Controller Installation Switch box (with cover) Do not twist the control M4 ×...

  • Page 85: Electrical Wiring

    8-2. Electrical Wiring How to connect electrical wiring Indoor unit PCB (1) Connect B1, B2 to indoor PCB CRV connector using accessary 2P connector. (*No polarity) Total wire length is less than 985 ft. and size is AWG#18. (CN91: WHT) (2) Connect B5, B6 to indoor unit 2P terminal base.

  • Page 86: Address Switch Setting

    8-3. Address Switch Setting Main/sub selection switch 2 3 4 5 6 7 8 OFF: System controller operates as main controller. ON: System controller operates as sub-controller. ALL/ZONE mode selection switch ALL mode: All indoor units can be controlled by system controller ZONE 1, 2, 3, 4 mode: Indoor units in one of zone 1, 2, 3, or 4 can be controlled by system controller.
  • Page 87 Weekly timer input switches 2 3 4 5 6 7 8 System controller operation can be set when weekly timer activates (ON/OFF). Switch No. System controller operation Timer OFF→ON Timer ON→OFF All ON All OFF No change All OFF Individual control All indoor units to of all indoor units to be permitted...

  • Page 88: Mode Setting

    8-4. Mode Setting Central control Remote control According to the function of each system controller, set mode mode SW1 as shown in Fig. 8-5. 3 4 5 6 3 4 5 6 (1) Central control/Remote control mode Central control mode central control remote control The system controller is used as the central control...

  • Page 89: How To Perform Zone Registration

    8-5. How to Perform Zone Registration To operate the system controller properly, zone registration is required after finishing the test run (and after setting all indoor unit addresses) using one of the following methods. (a) Zone registration using the remote controller (RCS-SH80UG) Refer to page 90.
  • Page 90 (a) Zone registration using the remote controller (RCS-SH80UG) (Determination of central address) In this case, after confirming which indoor unit is connected to the remote controller and that the air conditioner in the OFF state, you set the central addresses one at a time. If the system has no remote controller, connect a remote controller to the system temporarily.
  • Page 91 (b) Zone registration using the system controller (SHA-KC64UG) In this case, you set all central addresses by If no data is registered the system controller at once manually. no number is ZONE ZONE displayed. (1) Press the buttons at the same ZONE Selected group time for more than 4 seconds.
  • Page 92 (c) Automatic zone registration using the system controller (SHA-KC64UG) (1) Press the buttons at the same time for more than 4 seconds. and CODE No. C1 will flash. (2) Select CODE No. C2 by pressing ( ) button and press the button.
  • Page 93 How to check for overlapping of central address Nos. (1) Press the buttons at the same time for more than 4 seconds. and CODE No. C1 will flash. (2) Select CODE No. C3 by pressing ( ) button and press the button.
  • Page 94 ZONE registration table Indoor unit Indoor unit Central Central address address ZONE GROUP Unit location ZONE GROUP Unit location address address (UNIT No.) (UNIT No.) NOTE Assign indoor unit addresses to the desired positions (central addresses) manually. For group control, only the main indoor unit should be assigned. Sub indoor units cannot be assigned.

  • Page 95: Connection With Other Equipment

    8-6. Connection with Other Equipment System controller Equipment Input/output Terminal Terminal Example Input/output Wire length: ON/OFF output CPEV less than 330 ft. ON/OFF AWG#16 Alarm output Potential tree A contact, static (relay output) Alarm Contact capacity DC 30V, 0.5A Output common Pulse width: All ON input ALL ON (+)

  • Page 96: How To Process Tubing

    9. HOW TO PROCESS TUBING Deburring The liquid tubing side is connected by a flare nut, and After Before the gas tubing side is connected by brazing. 9-1. Connecting the Refrigerant Tubing Use of the Flaring Method Many conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units.

  • Page 97: Connecting Tubing Between Indoor And Outdoor Units

    Caution Before Connecting Tubes Tightly (1) Apply a sealing cap or water-proof tape to prevent dust or water from entering the tubes before they are used. Apply refrigerant (2) Be sure to apply refrigerant lubricant to the matching lubricant here and here surfaces of the flare and union before connecting them together.

  • Page 98: Insulating The Refrigerant Tubing

    Packed valve Do not use a spanner to tighten the valve stem caps. Charging port Doing so may damage the valves. Depending on the installation conditions, applying Valve stem excessive torque may cause the nuts to crack. Precautions for Packed Valve Operation If the packed valve is left for a long time with the valve stem cap removed, refrigerant will leak from the valve.

  • Page 99: Taping The Tubes

    9-4. Taping the Tubes (1) At this time, the refrigerant tubes (and electrical wiring if local codes permit) should be taped Inter-unit Gas tube together with armoring tape in 1 bundle. To control wiring Liquid tube prevent condensation from overflowing the drain pan, keep the drain hose separate from the refrigerant tubing.

  • Page 100: Leak Test, Evacuation And Additional

    10. LEAK TEST, EVACUATION AND Manifold gauge ADDITIONAL REFRIGERANT CHARGE Perform an air-tightness test for this package A/C. Check that there is no leakage from any of the connections. Air and moisture in the refrigerant system may have undesirable effects as indicated below. pressure in the system rises operating current rises Fig.

  • Page 101: Evacuation

    (3) Pressurize the system up to 4.15 MPa Manifold valve (42 kgf/cm G) with dry nitrogen gas and close the cylinder valve when the gauge reading reaches Pressure 4.15 MPa (42 kgf/cm G). Then, test for leaks with gauge liquid soap. To avoid nitrogen entering the CAUTION refrigerant system in a liquid...

  • Page 102: Charging Additional Refrigerant

    Manifold valve 10-3. Charging Additional Refrigerant Charging additional refrigerant (calculated from the Pressure liquid tube length as shown on page 14, Amount of gauge additional refrigerant charge) using the liquid tube service valve. (Fig. 10-5) Valve Use a balance to measure the refrigerant accurately. If the additional refrigerant charge amount cannot be charged at once, charge the remaining refrigerant in liquid form by using the gas tube...

  • Page 103: Test Run

    11. TEST RUN 11-1. Preparing for Test Run Before attempting to start the air conditioner, check the following: (Power must be turned ON (1) All loose matter is removed from the cabinet at least 5 hours before especially steel filings, bits of wire, and clips. attempting test run) (2) The control wiring is correctly connected and all electrical connections are tight.

  • Page 104: Caution

    I X, T, U, K Type 11-2. Caution This unit may be used in a single-type refrigerant system where 1 outdoor unit is connected to 1 indoor unit. The indoor and outdoor unit control PCBs utilize a semiconductor memory element (EEPROM). The set- tings required for operation were made at the time of shipment.

  • Page 105: Items To Check Before The Test Run

    11-4. Items to Check Before the Test Run (1) Turn the breaker ON at least 12 hours in advance in order to energize the crank case heater. (2) Fully open the closed valves on the liquid tube and gas tube sides. 11-5.

  • Page 107: Examples Of Wiring Diagrams

    11-8. Examples of Wiring Diagrams 11-8-1. Basic wiring diagram 1 Single-type system Be careful to avoid miswiring when connecting the wires. (Miswiring will damage the units.) System address rotary switch (Set to “0” at the time of shipment.) Outdoor unit Ground Power supply Single-phase...
  • Page 108 11-8-2. Basic wiring diagram 2 Group control (when a central control device is not used) Simultaneous-operation multi system A maximum of 8 indoor units can be connected to 1 remote controller. Set the system address (refrigerant tubing system address) before turning on the remote power switch. (Refer to 11-8-3.
  • Page 109 11-8-3. Setting the outdoor unit system addresses For basic wiring diagram 2 (Set the system addresses: 1, 2, 3...) Outdoor unit control PCB 3 – 5HP System address rotary switch (Set to “0” at time of shipment) System address rotary switch System address rotary switch System address 10s digit and 20s digit DIP switch...
  • Page 110 11-8-5. Indicating (marking) the indoor and outdoor unit combination number Indicate (mark) the number after automatic address setting is completed. (1) So that the combination of each indoor unit can be easily checked when multiple units are installed, ensure that the indoor and outdoor unit numbers correspond to the system address number on the outdoor unit control PCB, and use a magic marker or similar means which cannot be easily erased to indicate the numbers in an easily visible location on the indoor units (near the indoor unit nameplates).

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