Sanyo C4272R S/C Installation Instructions Manual

Sanyo split system heat pump air conditioner installation instructions

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07-115 SSHP_II

5/7/07

3:59 PM

– Split System Heat Pump Air Conditioner –

Combine indoor and outdoor units only as listed below.

Indoor Units and Outdoor Units

Indoor Unit Type

4-Way Air Discharge XH2672R

Semi-Concealed

Wall-Mounted

Ceiling-Mounted

Concealed-Duct

Outdoor Units

Wired Remote

(WD) Controller

Wireless Remote

(WL)

Controller

Timer Remote

TRC

Controller

System Controller

OPERATING LIMITS

I Maximum Conditions

Outdoor temperature : 109°F DB / 65°F WB

Room temperature

I Minimum Conditions

Outdoor temperature : 0°F* DB

Room temperature

* When air discharge chamber is installed.

85464359863005 ©SANYO 2007

Page a

INSTALLATION INSTRUCTIONS

Model Combinations

XH3672R

XHW2672R

XHW3672R

KH2672R

KH3072R

KH3672R

KHS2672R

KHS3072R

KHS3672R

KHH2672R

KHHS2672R

TH2672R

TH3672R

THW2672R

THW3672R

THH2672R

THH3672R

THHW2672R

THHW3672R

UH2672R

UH3672R

UHW2672R

UHW3672R

CH2672R

CH3072R

CH3672R

C2672R

C3072R

C3672R

RCS-SH80UG (Optional part)

Built-in type: RCS-SH80UA.WL (Optional part)

External type: RCS-BH80UA.WL (Optional part)

Built-in type: RCS-SH80UA (Accessory part / Optional part)

RCS-TM80BG* (Accessory part / Optional part)

SHA-KC64UG (Optional part)

Cooling

/ Heating

: 71°F WB / 80°F DB

/ 5°F WB

: 57°F WB / 59°F DB

SANYO Commercial Solutions

A division of SANYO North America Corporation

Cornerstone Business Park

1062 Thorndale Avenue

Bensenville, IL 60106, U.S.A.

XH4272R

Optional remote controller

XHW4272R

with Wired Remote Controller: RCS-TM80BG

Optional remote controller

with Wireless Remote Controller: RCS-SH1UA

Optional remote controller

with Wireless Remote Controller: RCS-SH1UA

TH4272R

Optional remote controller

THW4272R

with Wired Remote Controller: RCS-TM80BG

Unit with Back-up heater

with Wired Remote Controller: RCS-TM80BG

Optional remote controller

with Wired Remote Controller: RCS-TM80BG

CH4272R

H/P

C4272R

S/C

for X and T type Indoor units

for U type Indoor units

for K type Indoor units

for X, T and U type Indoor units.

* Timer Remote Controller comes with

Owner's Manual and Installation Instructions.

Units should be installed by licensed contractor according to

local code requirements.

Remarks

In Canada

SANYO Canada Inc.

1-300 Applewood Crescent

Concord, Ontario

L4K 5C7, Canada

(WD)

(WL)

TRC

Table of Contents

Summary of Contents for Sanyo C4272R S/C

Page 1: Installation Instructions
/ Heating / 5°F WB Units should be installed by licensed contractor according to local code requirements. SANYO Commercial Solutions A division of SANYO North America Corporation Cornerstone Business Park 1062 Thorndale Avenue Bensenville, IL 60106, U.S.A. Remarks Optional remote controller...
Page 2: Important
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers. When Installing… …In a Room Properly insulate any tubing run inside a room to prevent “sweating”...
Page 3: Check Of Density Limit
If a single unit of the multi air conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant acci-...
Page 4: Precautions For Installation Using New Refrigerant
07-115 SSHP_II 5/7/07 3:59 PM Page 4 Precautions for Installation Using New Refrigerant 1. Care regarding tubing 1-1. Process tubing Material: Use C1220 phosphorous deoxidized copper specified in JIS H3300 “Copper and Copper Alloy Seam- less Pipes and Tubes.” Tubing size: Be sure to use the sizes indicated in the table below. Use a tube cutter when cutting the tubing, and be sure to remove any flash.
Page 5 07-115 SSHP_II 5/7/07 3:59 PM Page 5 3-2. Use R410A exclusive cylinder only. When charging with a refrigerant cylinder, use an electronic scale for charging refrigerant. In this case, if the volume of refrigerant in the cylinder becomes less than 20% of the fully-charged amount, the composition of the refrigerant starts to change.
Page 6: Table Of Contents
07-115 SSHP_II 5/7/07 3:59 PM Page 6 IMPORTANT! ....... . 2 Please Read Before Starting Check of Density Limit Precautions for Installation Using New Refrigerant...
Page 7 07-115 SSHP_II 5/7/07 3:59 PM Page 7 <RCS-BH80UA.WL> 7-12. Separate Type Signal Receiving Unit Installation 7-13. Electrical Wiring 7-14. Test Run Switch 7-15. Misoperation Alarm Indicators 7-16. Basic Wiring Diagram 7-17. Wiring System Diagram for Group Control 7-18. Wiring System Diagram for Multiple Remote Controllers <RCS-SH1UA>...
Page 8: General
07-115 SSHP_II 5/7/07 3:59 PM Page 8 1. GENERAL This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.
Page 9 07-115 SSHP_II 5/7/07 3:59 PM Page 9 Table 1-1 XH / XHW (4-Way Air Discharge Semi-Concealed) Part Name Full-scale installation diagram Flare insulator Washer Insulating tape Hose band Packing Drain insulator Drain hose Drain hose adaptor Sealing putty Tube connector Wired remote controller (comes with 7-7/8 in.
Page 10 07-115 SSHP_II 5/7/07 3:59 PM Page 10 Table 1-3 TH / THW (Ceiling-Mounted) Part Name Figure Special washer Drain insulator Flare insulator Drain hose adaptor Drain hose clamp Black Insulating tape White (heat-resisting) Vinyl clamp Full-scale installation diagram Sealing putty Drain hose Tube connector Wired remote controller...
Page 11 07-115 SSHP_II 5/7/07 3:59 PM Page 11 Table 1-5 (Accessories for the Wired Remote Controller) Part Name Wired remote controller (comes with 7-7/8 in. wire) Machine screws M4 × 1 in. Wood screws Table 1-6 (Accessories for the Wireless Remote Controller) <RCS-SH80UA.WL>...
Page 12 07-115 SSHP_II 5/7/07 3:59 PM Page 12 <RCS-BH80UA.WL> Part Name Separate type signal receiving unit (comes with 7-7/8 in. wire) Carrier for ceiling installation Wireless remote controller Wireless remote controller mounting cradle Batteries Machine screws M4 × 1 in. Table 1-7 (Accessories for the Timer Remote Controller) Part Name Timer Remote Controller...
Page 13: Tubing Size
07-115 SSHP_II 5/7/07 3:59 PM Page 13 1-5. Tubing Size Single type Refrigerant tubing between the indoor and outdoor units should be kept as short as possible. The length of the refrigerant tubes between the indoor and outdoor units are limited by the elevation difference between the 2 units.
Page 14 07-115 SSHP_II 5/7/07 3:59 PM Page 14 Table 1-10 Tubing Data for Models Tubing Data Tubing size Liquid tube outer diameter Gas tube Limit of tubing length Outdoor unit is placed Limit of elevation higher difference between Outdoor unit is placed the 2 units lower Max.
Page 15 I Check of limit density When installing an air conditioner in a room, it is neces- sary to ensure that even if the refrigerant gas acciden- tally escapes, its density does not exceed the limit level.
Page 16: Selecting The Installation Site
07-115 SSHP_II 5/7/07 3:59 PM Page 16 2. SELECTING THE INSTALLATION SITE 2-1. Indoor Unit AVOID: areas where leakage of flammable gas may be expected. places where large amounts of oil mist exist. direct sunlight. locations near inverter lamps which may affect the performance of the unit.
Page 17: Outdoor Unit
07-115 SSHP_II 5/7/07 3:59 PM Page 17 2-2. Outdoor Unit AVOID: heat sources, exhaust fans, etc. (Fig. 2-1) damp, humid or uneven locations choose a place as cool as possible. choose a place that is well ventilated and outside air temperature does not exceed maximum 115°F constantly.
Page 18: Air-Discharge Chamber For Top Discharge
07-115 SSHP_II 5/7/07 3:59 PM Page 18 2-3. Air-Discharge Chamber for Top Discharge Be sure to install an air discharge chamber in the field when: it is difficult to keep a space of min. 20" between the air discharge outlet and an obstacle. the air discharge outlet is facing a sidewalk and discharged hot air may bother passers-by.
Page 19: Dimensions Of Wind Ducting
07-115 SSHP_II 5/7/07 3:59 PM Page 19 2-6. Dimensions of Wind Ducting Reference diagram for air-discharge chamber (field supply) STK–DRV80U for 2672R / 3072R / 3672R unit Air discharge chamber Air discharge chamber (base) Note: In snowy regions, if there is concern that snow may enter the air discharge STK-DRE140A for 4272R unit Unit front, air discharge chamber Unit left side, air discharge chamber...
Page 20 07-115 SSHP_II 5/7/07 3:59 PM Page 20 Dimensions of Outdoor Unit with air-discharge chamber (field supply) 2672R / 3072R / 3672R unit with STK-DRV80U 6-11/16 2-17/32 21-13/16 Wind direction 4272R unit with STK-DRE140A 6-11/16 2-11/36 21-13/32 Wind direction Wind direction 4-5/16 25-31/32 Wind direction...
Page 21 07-115 SSHP_II 5/7/07 3:59 PM Page 21 Reference diagram for air-discharge chamber (field supply) C(H)2672R / 3072R / 3672R / 4272R with STK-DRV80U & DRE140A Required space around outdoor unit If the air discharge chamber is used, the space shown below must be secured around the outdoor unit. If the unit is used without the required space, a protective device may activate, preventing the unit from operating.
Page 22: Dimensions Of Snow Ducting
07-115 SSHP_II 5/7/07 3:59 PM Page 22 2-7. Dimensions of Snow Ducting Reference diagram for snow-proof vents (field supply) STK-BDRE80A for 2672R / 3072R / 3672R unit Unit top, snow-proof vent Unit left side Unit right side Unit reverse side Unit reverse side Unit sides, reinforcement brackets for snow-proof vent Fastened by screws at 13 locations...
Page 23 07-115 SSHP_II 5/7/07 3:59 PM Page 23 Dimensions of outdoor unit with snow-proof vents (field supply) 2672R / 3072R / 3672R unit with STK-BDRE80A 30-3/32 7-1/16 Wind direction Wind direction Wind direction Wind direction 11-29/32 Wind direction Wind direction Unit: inch 4272R unit with STK-BDR140U 30-3/32 7-1/16...
Page 24 07-115 SSHP_II 5/7/07 3:59 PM Page 24 Reference diagram for snow-proof vents – 1 Space requirements for setting – (1) C(H)2672R / 3072R / 3672R / 4272R with STK-BDRE80A & STK-BDR140U [Obstacle to the rear of unit] Top is open: (1) Single-unit installation (2) Obstacles on both sides (3) Multiple-unit installation (2 or more units)
Page 25 07-115 SSHP_II 5/7/07 3:59 PM Page 25 Reference diagram for snow-proof vents – 2 Space requirements for setting – (2) C(H)2672R / 3072R / 3672R / 4272R with STK-BDRE80A & STK-BDR140U [Obstacles to the front and rear of unit] The top and both sides must remain open. Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit.
Page 26: How To Install The Indoor Unit
07-115 SSHP_II 5/7/07 3:59 PM Page 26 3. HOW TO INSTALL THE INDOOR UNIT I 4-Way Air Discharge Semi-Concealed Type (X Type) 3-1. Suspending the Indoor Unit This unit uses a drain pump. Use a carpenter’s level to check that the unit is level. 3-2.
Page 27: Placing The Unit Inside The Ceiling
07-115 SSHP_II 5/7/07 3:59 PM Page 27 3-3. Placing the Unit Inside the Ceiling (1) When placing the unit inside the ceiling, determine the pitch of the suspension bolts using the supplied full-scale installation diagram. (Fig. 3-4) The size of the opening for the indoor unit can be confirmed by attaching the full-scale installation diagram beneath the unit.
Page 28: Installing The Drain Piping
07-115 SSHP_II 5/7/07 3:59 PM Page 28 3-4. Installing the Drain Piping (1) Prepare standard hard PVC pipe for the drain and use the supplied drain hose and hose band to pre- vent water leaks. The PVC pipe must be purchased separately. The transparent part allows you to check drainage.
Page 29: Checking The Drainage
07-115 SSHP_II 5/7/07 3:59 PM Page 29 3-5. Checking the Drainage After wiring and piping are completed, use the follow- ing procedure to check that the water will drain smooth- ly. For this, prepare a bucket and wiping cloth to catch and wipe up spilled water.
Page 30: Before Installing The Ceiling Panel
07-115 SSHP_II 5/7/07 3:59 PM Page 30 I Ceiling Panel Never touch or attempt to CAUTION move the air direction louver by hand or you may damage the unit. Instead, use the remote control unit if you want to change the direction or air flow.
Page 31: Installing The Ceiling Panel
07-115 SSHP_II 5/7/07 3:59 PM Page 31 3-7. Installing the Ceiling Panel (1) Lift the ceiling panel and position it to align the panel hook with the panel catch of the indoor unit. NOTE The ceiling panel must be mounted in the correct direc- tion.
Page 32: Duct For Fresh Air
07-115 SSHP_II 5/7/07 3:59 PM Page 32 3-9. Duct for Fresh Air There is a duct connection part on side of the indoor unit. (Fig. 3-16) An optional air-intake plenum (including duct connection box and flange) can be attached to the indoor unit. Air-intake plenum Type PNR-XH2442...
Page 33 07-115 SSHP_II 5/7/07 3:59 PM Page 33 (d) Installing the ceiling panel Attach the ceiling panel to the chamber. Drawing the panel downwards sets the panel in position temporarily with the panel catch (at 2 locations). Remove the socket cover of the air-intake plenum and pass the 8P sockets through it.
Page 34: I Wall-Mounted Type (K Type)
07-115 SSHP_II 5/7/07 3:59 PM Page 34 I Wall-Mounted Type (K Type) 3-10. Removing the Wall Fixture from the Unit KH(S)2672R Remove and discard the set screws and take off the rear panel. (Fig. 3-19) NOTE Tubing can be extended in 3 directions as shown in Fig.
Page 35 3:59 PM Page 35 KH(S)3072R, KH(S)3672R One hole is required for the air conditioner tubing, and may be either on the left or right side. (Also see section 3-14. Preparing the Indoor Side Tubing.) (1) Tape the full-scale installation diagram on the wall at the location selected.
Page 36 07-115 SSHP_II 5/7/07 3:59 PM Page 36 KHH(S)2672R Remove and discard the set screws and take off the wall fixture. (Fig. 3-29) KHH(S)2672R (1) Tape the full-scale installation diagram on the wall at the location selected. Make sure the unit is hori- zontal using a level or tape measure to measure down from the ceiling.
Page 37: Installing The Rear Panel On The Wall
07-115 SSHP_II 5/7/07 3:59 PM Page 37 3-12. Installing the Rear Panel on the Wall KH(S)2672R Be sure to confirm that the wall is strong enough to suspend the unit. See either Item a) or b) below depending on the wall type. a) If Wooden Wall (1) Attach the rear panel to the wall with the 10 screws provid- ed.
Page 38 07-115 SSHP_II 5/7/07 3:59 PM Page 38 KHH(S)2672R Confirm that the wall is strong enough to support the unit. a) If Wooden Wall (1) Attach the wall fixture to the wall with the 9 screws provided. (Fig. 3-38) If you are not able to line up the holes in the wall fixture with the beam locations marked on the wall, use rawl plugs or toggle bolts to go through the holes on the panel or drill 13/64 in.
Page 39: Removing The Grille To Install The Indoor Unit
07-115 SSHP_II 5/7/07 3:59 PM Page 39 3-13. Remove the Grille to Install the Indoor Unit KH(S)2672R Basically, these models can be installed and wired without removing the grille. If access to any internal part is needed, follow the steps given below: How to remove the grille (1) Set the 2 flaps in the horizontal position.
Page 40 07-115 SSHP_II 5/7/07 4:00 PM Page 40 KH(S)3072R, KH(S)3672R How to Remove the Grille (1) Remove the plastic cover. (Fig. 3-42) (2) Remove the clamp for the wiring connector. (Fig. 3-43) (3) Disconnect the 2 wiring connectors. (Fig. 3-44) (4) Set the flap in the horizontal position. (Fig. 3-45) (5) Remove the 3 screws.
Page 41: Preparing The Indoor Side Tubing
07-115 SSHP_II 5/7/07 4:00 PM Page 41 3-14. Preparing the Indoor Side Tubing KH(S)2672R Arrangement of tubing by directions (a) Right tubing The corner of the right frame needs to be cut by a hacksaw or the like. (Fig. 3-46) (b) Right-rear or left-rear tubing In this case, the corner of the frame need not be cut.
Page 42: Wiring Instructions
07-115 SSHP_II 5/7/07 4:00 PM Page 42 KHH(S)2672R Tubing can be extended in 4 directions as shown in Fig. 3-54. Arrangement for Left Tubing (a) Cut out the left tubing outlet. (Fig. 3-55) Arrangement for Right Tubing (a) Cut out the right tubing outlet using a hacksaw. (Fig.
Page 43: Wiring Instructions For Inter-Unit Connections
07-115 SSHP_II 5/7/07 4:00 PM Page 43 3-16. Wiring Instructions for Inter-Unit Connections KH(S)2672R (1) Insert the inter-unit wiring (according to local electrical codes) into the through-the-wall PVC pipe. Run the wiring toward the indoor side allowing approx. 10 inches to extend from the wall face. (Fig.
Page 44 07-115 SSHP_II 5/7/07 4:00 PM Page 44 (1) Insert the inter-unit wiring (according to local codes) into the through-the-wall PVC pipe. Run the wiring toward the indoor side allowing approx. 5" to extend from the wall face. (Figs. 3-59a and 3-59b) Never fix the wiring by any CAUTION means before the indoor unit is...
Page 45 (3) Carefully bend the tubing (if necessary) to run along the wall in the direction of the outdoor unit and then tape as far as the fittings. The air conditioner’s performance will deteriorate if a tube is crushed. CAUTION To prevent crushing of tubing, avoid sharp bends.
Page 46: Shaping The Tubing
07-115 SSHP_II 5/7/07 4:00 PM Page 46 3-17. Shaping the Tubing KHH(S)2672R (1) Shape the refrigerant tubing so that it can easily go into the hole. (Fig. 3-69) (2) Push the wiring, refrigerant tubing and drain hose through the hole in the wall. Adjust the indoor unit so it is securely seated on the wall fixture.
Page 47: I Ceiling-Mounted Type (T Type)
07-115 SSHP_II 5/7/07 4:00 PM Page 47 I Ceiling-Mounted Type (T Type) 3-19. Suspending the Indoor Unit (1) Place the full-scale diagram (supplied) on the ceiling at the spot where you want to install the indoor unit. Use a pencil to mark the drill holes. (Fig.
Page 48 07-115 SSHP_II 5/7/07 4:00 PM Page 48 (5) Before suspending the indoor unit, remove the 2 screws on the latch of the air-intake grilles, open the grilles, and remove them by pushing the claws of the hinges as shown in Fig. 3-78. Then remove both side panels sliding them along the unit toward the front after removing the two screws which fix them.
Page 49 07-115 SSHP_II 5/7/07 4:00 PM Page 49 (7) Suspend the indoor unit as follows. (a) Mount a washer and two hexagonal nuts on each suspension bolt as shown in Fig. 3-82. (b) Lift the indoor unit, and place it on the washers through the notches, to fix it in place.
Page 50: Duct For Fresh Air
07-115 SSHP_II 5/7/07 4:00 PM Page 50 3-20. Duct for Fresh Air There is a duct connection port (knock-out hole) at the right-rear on the panel top of the indoor unit for drawing in fresh air. If it is necessary to draw in fresh air, remove the cover by knocking it out and connect the duct to the indoor unit through the connection port.
Page 51: I Concealed-Duct Type (U Type)
I Concealed-Duct Type (U Type) 3-22. Required Minimum Space for Installation and Service This air conditioner is usually installed above the ceiling so that the indoor unit and ducts are not visible. Only the air intake and air outlet ports are visible from below.
Page 52: Suspending The Indoor Unit
07-115 SSHP_II 5/7/07 4:00 PM Page 52 3-23. Suspending the Indoor Unit Depending on the ceiling type: • Insert suspension bolts as shown in Fig. 3-93 • Use existing ceiling supports or construct a suitable support as shown in Fig. 3-94. It is important that you use WARNING extreme care in supporting the...
Page 53: Installing The Drain Piping
07-115 SSHP_II 5/7/07 4:00 PM Page 53 Fig. 3-97 shows an example of installation. Air outlet duct Air-outlet grille 3-24. Installing the Drain Piping (1) Prepare standard hard PVC pipe for the drain and use the supplied hose band to prevent water leaks. The PVC pipe must be purchased separately.
Page 54: Checking The Drainage
07-115 SSHP_II 5/7/07 4:00 PM Page 54 CAUTION Do not install an air bleeder tube as this may cause water to spray from the drain pipe outlet. (Fig. 3-100) If it is necessary to increase the height of the drain pipe, the section directly after the connection port can be raised a maximum of 19-11/16 in.
Page 55: Increasing The Fan Speed
07-115 SSHP_II 5/7/07 4:00 PM Page 55 3-26. Increasing the Fan Speed If external static pressure is too great (due to long extension of ducts, for example), the air flow volume may drop too low at each air outlet. This problem may be solved by increasing the fan speed using the following procedure: (1) Remove 4 screws on the electrical component box...
Page 56: How To Install The Outdoor Unit
07-115 SSHP_II 5/7/07 4:00 PM Page 56 4. HOW TO INSTALL THE OUTDOOR UNIT 4-1. Installing the Outdoor Unit Use concrete or a similar material to create the base, and ensure good drainage. Ordinarily, ensure a base height of 2 in. or more. If a drain pipe is used, or for use in cold-weather regions, ensure a height of 6 in.
Page 57: Electrical Wiring
LOCAL ELECTRICAL CODES before beginning. You must ensure that installation complies with all relevant rules and regulations. (8) To prevent malfunction of the air conditioner caused by electrical noise, care must be taken when wiring as follows: The remote control wiring and the inter-unit control wiring should be wired apart from the inter-unit power wiring.
Page 58: Wiring System Diagrams
07-115 SSHP_II 5/7/07 4:00 PM Page 58 Indoor Unit (B) Power Supply Type AWG #14 X, K, T, U Max. length 67 ft. Control Wiring (C) Inter-Unit Control Wiring AWG #18 Use high voltage wire (300 V) Max. 3,300 ft. 5-3.
Page 59: How To Connect Wiring To The Terminal
07-115 SSHP_II 5/7/07 4:00 PM Page 59 Loose wiring may cause the WARNING terminal to overheat or result in unit malfunction. A fire hazard may also exist. Therefore, ensure that all wiring is tightly connected. When connecting each power wire to the correspond- ing terminal, follow the instructions on “How to connect wiring to the terminal”...
Page 60: How To Install The Wired Remote Controller (Optional Part)
07-115 SSHP_II 5/7/07 4:00 PM Page 60 6. HOW TO INSTALL THE WIRED REMOTE CONTROLLER (OPTIONAL PART) 6-1. Installation Site Selection Install the remote controller at a height of between 3–5 ft. above the floor. Do not install the remote controller in a place where it will be exposed to direct sunlight or near a window or other place where it will be exposed to the outside air.
Page 61: Wired Remote Controller Installation
07-115 SSHP_II 5/7/07 4:00 PM Page 61 6-2. Wired Remote Controller Installation Do not supply power to the unit or try WARNING to operate it until the tubing and wiring to the outdoor unit are completed. Do not twist the control wiring with the CAUTION power wiring or run it in the same metal conduit, because this may cause...
Page 62: Basic Wiring Diagram
07-115 SSHP_II 5/7/07 4:00 PM Page 62 6-3. Basic Wiring Diagram Carry out wiring correctly CAUTION (incorrect wiring will damage the equipment). Use shielded wires for inter-unit control wiring and ground the shield on both sides. (Fig. 6-5) Otherwise misoperation because of noise may occur. I Wiring procedure Install the wiring according to the above wiring diagram.
Page 63: Wiring System Diagram For Group Control
07-115 SSHP_II 5/7/07 4:00 PM Page 63 6-4. Wiring System Diagram for Group Control This diagram shows when several units (maximum of 8) are controlled by a remote controller (main unit). In this case, a remote controller can be connected at any indoor unit.
Page 64: Wiring System Diagram For Multiple Remote Controllers
07-115 SSHP_II 5/7/07 4:00 PM Page 64 6-5. Wiring System Diagram for Multiple Remote Controllers I When Installing Multiple Remote Controllers This multiple remote controller system is used for operating the unit(s) at different positions. (A maximum of 2 remote controllers can be installed.) Setting method To execute this control, make the setting according to the following procedure.
Page 65: Trouble Diagnostics
07-115 SSHP_II 5/7/07 4:00 PM Page 65 6-7. Trouble Diagnostics (1) Contents of remote controller switch alarm display Serial commu- Remote controller is detecting error signal from nication errors indoor unit Mis-setting Indoor unit is detecting error signal from remote controller (and system controller) Improper setting of indoor unit or remote controller Indoor unit is detecting error...
Page 66 07-115 SSHP_II 5/7/07 4:00 PM Page 66 Possible cause of malfunction Ceiling panel connection failure Indoor protection Activation of protective device Outdoor protection Thermistor Thermistor open circuit • Short circuit (indoor) fault (WD) Thermistor open circuit • Short circuit (outdoor) Fan protective thermostat Float switch Discharge temperature trouble...
Page 67 07-115 SSHP_II 5/7/07 4:00 PM Page 67 (2) LED Indicator Messages on Outdoor Control PCB Power ON sequence 1. No communication from indoor units in system 2. Communication received from 1 or more indoor units in system 3. Regular communication OK (Capacity and unit quantity match) Normal operation EEPROM error (F31) Pre-trip (insufficient gas)
Page 68: How To Install The Wireless Remote Controller (Accessory Part / Optional Part)
In direct sunlight. Behind a curtain or other place where it is covered. More than 26 ft. away from the air conditioner. (WL) In the path of the air conditioner’s airstream. Where it may become extremely hot or cold.
Page 69: Room Temperature Sensor Setting
Operation mode switch In this Split System Air Conditioner set the switch to “A”. * The switch is factory set to “S” / “A”. * Always press the reset button after switching the setting.
Page 70: Rcs-Sh80Ua.wl
07-115 SSHP_II 5/7/07 4:00 PM Page 70 <RCS-SH80UA.WL> 4-Way Air Discharge Semi-concealed Type (X Type) 7-5. Indicator Section Installation Remove the ceiling panel and indicator cover and install the indicator section. (1) Remove the ceiling panel. (2) Remove the corner cover behind the mark sec- tion.
Page 71: I Ceiling-Mounted Type (T Type)
07-115 SSHP_II 5/7/07 4:00 PM Page 71 Ceiling-Mounted Type (T Type) 7-7. Indicator Section Installation Remove the side panel to install the indicator section. (Fig. 7-8) (1) Remove the side panel. Open the air intake grille, remove the screw at one place and then remove the side panel by sliding it toward the front (arrow direction).
Page 72: Electrical Wiring
When the air conditioner fails to start the test run, 1 or more of the 3 alarm indicator lamps on the indoor unit will flash (See next section).
Page 73: Misoperation Alarm Indicators
7-11. Misoperation Alarm Indicators Alarm indicator lamps on the indoor unit indicate the error cause if the air conditioner fails to operate upon being switched on. The possible alarm indica- tions are given in Table 7-1. Fig. 7-12 shows the location of the alarm lamps on the indoor unit.
Page 74: Rcs-Bh80Ua.wl
07-115 SSHP_II 5/7/07 4:00 PM Page 74 <RCS-BH80UA.WL> If the signal receiving unit is installed near a rapid- CAUTION start or inverter type fluorescent lamp (neither one uses glow lamps), it may be impossible to receive signals from the wireless remote control- ler.
Page 75 07-115 SSHP_II 5/7/07 4:00 PM Page 75 When using the signal receiving unit on a wall with the front exposed, choose a wall surface that the signal receiving unit can be mounted on. (1) Insert a standard (minus) screwdriver into the slot on the lower side of the signal receiving unit and pry off the back case as shown in Fig.
Page 76: Electrical Wiring
During the test run, the “OPER.,” “TIMER,” and “STDBY” LED all blink. To protect the air conditioner from overloading, the outdoor unit will not start running for approximately 3 minutes after power is applied or the air conditioner is turned off and then back on.
Page 77: Misoperation Alarm Indicators
07-115 SSHP_II 5/7/07 4:00 PM Page 77 7-15. Misoperation Alarm Indicators A blinking lamp for other than the signal receiving unit filter shows that a problem has occurred in the unit, so make an inspection. (Refer to servicing information in the service manual, etc.) Also, if wired remote control- ler and dedicated service check lines (854-9-9536- 044-97: service use) are available, then detailed error...
Page 78 07-115 SSHP_II 5/7/07 4:00 PM Page 78 7-16. Basic Wiring Diagram Be sure to do the wiring CAUTION correctly (incorrect wiring will damage the equipment). Remote controller Wire joint Indoor unit No. 1 U1 U2 Inter-unit control wiring U1 U2 Outdoor unit Wiring procedure Carry out the wiring according to the above wiring...
Page 79 07-115 SSHP_II 5/7/07 4:00 PM Page 79 7-17. Wiring System Diagram for Group Control This diagram shows when several units (maximum of 8) are controlled by a signal receiving unit (main unit). In this case, a signal receiving unit can be connected at any indoor unit.
Page 80: Basic Wiring Diagram
07-115 SSHP_II 5/7/07 4:00 PM Page 80 7-18. Wiring System Diagram for Multiple Remote Controllers When installing multiple remote controllers This multiple system is used for operating the unit(s) at different positions. (A maximum of 2 signal receiving units can be installed.) Setting method To execute this control, make the setting according to the following procedure.
Page 81: Rcs-Sh1Ua
07-115 SSHP_II 5/7/07 4:00 PM Page 81 <RCS-SH1UA> 7-19. Test Run Procedure Wall-mounted Type (K Type) 7-20. Check Items Before the Test Run Turn ON the remote power switch at least 5 hours before the test run in order to charge the crank-case heater. (If the outdoor unit is an inverter unit, turn ON the power 12 hours in advance.) Fully open the service valves on the gas-tube and liquid-tube sides.
Page 82: Preparing For The Test Run
07-115 SSHP_II 5/7/07 4:00 PM Page 82 7-21. Preparing for the Test Run 7-21-1. Changing the room temperature sensor Room temperature sensors are installed inside the indoor unit and the wireless remote controller. Either room temperature sensor can be used. When “Unit Sensor”...
Page 83: Precautions
07-115 SSHP_II 5/7/07 4:00 PM Page 83 7-22. Precautions Request that the customer be present at the time the test run is performed. Explain the Operation Manual to the customer, and then have the customer actually operate the system. Be sure to pass the manual and warranty certificate to the customer. Verify that the AC 208 / 230 V wiring is not connected to the terminal plate which is used to connect the inter-unit control wiring.
Page 84: When Setting Indoor Unit Control Pcb Switch For Wall-Mounted Indoor Unit
07-115 SSHP_II 5/7/07 4:00 PM Page 84 7-23. When Setting Indoor Unit Control PCB Switch for Wall-Mounted Indoor Unit When using either the wired or wireless remote controller, refer to the tables below and accordingly slide the switch on the indoor unit control PCB. If this setting is not made correctly an alarm will occur.
Page 85: How To Install The System Controller (Optional Part)
07-115 SSHP_II 5/7/07 4:00 PM Page 85 8. HOW TO INSTALL THE SYSTEM CONTROLLER (OPTIONAL PART) Do not supply power to the unit or try to operate it until the tubing and wiring to the outdoor unit are completed. 8-1. System Controller Installation Do not twist the control wiring with the power CAUTION...
Page 86: Electrical Wiring
07-115 SSHP_II 5/7/07 4:00 PM Page 86 8-2. Electrical Wiring How to connect electrical wiring (1) Connect B1, B2 to indoor PCB CRV connector using accessary 2P connector. (*No polarity) Total wire length is less than 985 ft. and size is AWG#18.
Page 87: Address Switch Setting
07-115 SSHP_II 5/7/07 4:00 PM Page 87 8-3. Address Switch Setting Main/sub selection switch OFF: System controller operates as main controller. ON: System controller operates as sub-controller. ALL/ZONE mode selection switch ALL mode: All indoor units can be controlled by system controller ZONE 1, 2, 3, 4 mode: Indoor units in one of zone 1, 2, 3, or 4 can be controlled by system controller.
Page 88 07-115 SSHP_II 5/7/07 4:00 PM Page 88 Weekly timer input switches System controller operation can be set when weekly timer activates (ON/OFF). Switch No. System controller operation Timer OFF→ON Timer ON→OFF All ON All OFF No change All OFF Individual control All indoor units to of all indoor units to be permitted...
Page 89: Mode Setting
07-115 SSHP_II 5/7/07 4:00 PM Page 89 8-4. Mode Setting According to the function of each system controller, set SW1 as shown in Fig. 8-5. (1) Central control/Remote control mode Central control mode The system controller is used as the central control equipment.
Page 90: How To Perform Zone Registration
07-115 SSHP_II 5/7/07 4:00 PM Page 90 8-5. How to Perform Zone Registration To operate the system controller properly, zone registration is required after finishing the test run (and after setting all indoor unit addresses) using one of the following methods. (a) Zone registration using the remote controller (RCS-SH80UG) Refer to page 91.
Page 91 07-115 SSHP_II 5/7/07 4:00 PM Page 91 (a) Zone registration using the remote controller (RCS-SH80UG) (Determination of central address) In this case, after confirming which indoor unit is connected to the remote controller and that the air conditioner in the OFF state, you set the central addresses one at a time.
Page 92 07-115 SSHP_II 5/7/07 4:00 PM Page 92 (b) Zone registration using the system controller (SHA-KC64UG) In this case, you set all central addresses by the system controller at once manually. (1) Press the ZONE time for more than 4 seconds. and CODE No.
Page 93 07-115 SSHP_II 5/7/07 4:00 PM Page 93 (c) Automatic zone registration using the system controller (SHA-KC64UG) (1) Press the time for more than 4 seconds. and CODE No. C1 will flash. (2) Select CODE No. C2 by pressing ( ) button and press the C2 changes from flashing to ON state and automatic zone registration will start.
Page 94 07-115 SSHP_II 5/7/07 4:00 PM Page 94 How to check for overlapping of central address Nos. (1) Press the time for more than 4 seconds. and CODE No. C1 will flash. (2) Select CODE No. C3 by pressing ( ) button and press the C3 changes from flashing to ON state and will flash.
Page 95 07-115 SSHP_II 5/7/07 4:00 PM Page 95 ZONE registration table Central ZONE GROUP address NOTE Indoor unit address Unit location ZONE GROUP (UNIT No.) Assign indoor unit addresses to the desired positions (central addresses) manually. For group control, only the main indoor unit should be assigned. Sub indoor units cannot be assigned.
Page 96: Connection With Other Equipment
07-115 SSHP_II 5/7/07 4:00 PM Page 96 8-6. Connection with Other Equipment System controller Input/output Terminal ON/OFF output Alarm output ON/OFF Potential tree A contact, static (relay output) Alarm Contact capacity DC 30V, 0.5A Output common All ON input ALL ON (+) All OFF input Pulse (photo coupler input)
Page 97: How To Process Tubing
07-115 SSHP_II 5/7/07 4:00 PM Page 97 9. HOW TO PROCESS TUBING The liquid tubing side is connected by a flare nut, and the gas tubing side is connected by brazing. 9-1. Connecting the Refrigerant Tubing Use of the Flaring Method Many conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units.
Page 98: Connecting Tubing Between Indoor And Outdoor Units
07-115 SSHP_II 5/7/07 4:00 PM Page 98 Caution Before Connecting Tubes Tightly (1) Apply a sealing cap or water-proof tape to prevent dust or water from entering the tubes before they are used. (2) Be sure to apply refrigerant lubricant to the matching surfaces of the flare and union before connecting them together.
Page 99: Insulating The Refrigerant Tubing
07-115 SSHP_II 5/7/07 4:00 PM Page 99 Do not use a spanner to tighten the valve stem caps. Doing so may damage the valves. Depending on the installation conditions, applying excessive torque may cause the nuts to crack. Precautions for Packed Valve Operation If the packed valve is left for a long time with the valve stem cap removed, refrigerant will leak from the valve.
Page 100: Taping The Tubes
07-115 SSHP_II 5/7/07 4:00 PM Page 100 9-4. Taping the Tubes (1) At this time, the refrigerant tubes (and electrical wiring if local codes permit) should be taped together with armoring tape in 1 bundle. To prevent condensation from overflowing the drain pan, keep the drain hose separate from the refrigerant tubing.
Page 101: Leak Test, Evacuation And Additional Refrigerant Charge
07-115 SSHP_II 5/7/07 4:00 PM Page 101 10. LEAK TEST, EVACUATION AND ADDITIONAL REFRIGERANT CHARGE Perform an air-tightness test for this package A/C. Check that there is no leakage from any of the connections. Air and moisture in the refrigerant system may have undesirable effects as indicated below.
Page 102: Evacuation
07-115 SSHP_II 5/7/07 4:00 PM Page 102 (3) Pressurize the system up to 4.15 MPa (42 kgf/cm G) with dry nitrogen gas and close the cylinder valve when the gauge reading reaches 4.15 MPa (42 kgf/cm G). Then, test for leaks with liquid soap.
Page 103: Charging Additional Refrigerant
07-115 SSHP_II 5/7/07 4:00 PM Page 103 10-3. Charging Additional Refrigerant Charging additional refrigerant (calculated from the liquid tube length as shown on page 14, Amount of additional refrigerant charge) using the liquid tube service valve. (Fig. 10-5) Use a balance to measure the refrigerant accurately. If the additional refrigerant charge amount cannot be charged at once, charge the remaining refrigerant in liquid form by using the gas tube...
Page 104: Test Run
4:00 PM Page 104 11. TEST RUN 11-1. Preparing for Test Run Before attempting to start the air conditioner, check the following: (1) All loose matter is removed from the cabinet especially steel filings, bits of wire, and clips. (2) The control wiring is correctly connected and all electrical connections are tight.
Page 105: Caution
07-115 SSHP_II 5/7/07 4:00 PM Page 105 I X, T, U, K Type 11-2. Caution This unit may be used in a single-type refrigerant system where 1 outdoor unit is connected to 1 indoor unit. The indoor and outdoor unit control PCBs utilize a semiconductor memory element (EEPROM). The set- tings required for operation were made at the time of shipment.
Page 106: Items To Check Before The Test Run
07-115 SSHP_II 5/7/07 4:00 PM Page 106 11-4. Items to Check Before the Test Run (1) Turn the breaker ON at least 12 hours in advance in order to energize the crank case heater. (2) Fully open the closed valves on the liquid tube and gas tube sides. 11-5.
Page 107 07-115 SSHP_II 5/7/07 4:00 PM Page 107...
Page 108: Examples Of Wiring Diagrams
07-115 SSHP_II 5/7/07 4:00 PM Page 108 11-8. Examples of Wiring Diagrams 11-8-1. Basic wiring diagram 1 Single-type system Be careful to avoid miswiring when connecting the wires. (Miswiring will damage the units.) Power supply Single-phase 230 / 208 V System address rotary switch (Set to “0”...
Page 109 07-115 SSHP_II 5/7/07 4:00 PM Page 109 11-8-2. Basic wiring diagram 2 Group control (when a central control device is not used) Simultaneous-operation multi system A maximum of 8 indoor units can be connected to 1 remote controller. Set the system address (refrigerant tubing system address) before turning on the remote power switch. (Refer to 11-8-3.
Page 110 07-115 SSHP_II 5/7/07 4:00 PM Page 110 11-8-3. Setting the outdoor unit system addresses For basic wiring diagram 2 (Set the system addresses: 1, 2, 3...) Outdoor unit control PCB System address rotary switch (Set to “0” at time of shipment) System address rotary switch System address DIP switch...
Page 111 07-115 SSHP_II 5/7/07 4:00 PM Page 111 11-8-5. Indicating (marking) the indoor and outdoor unit combination number Indicate (mark) the number after automatic address setting is completed. (1) So that the combination of each indoor unit can be easily checked when multiple units are installed, ensure that the indoor and outdoor unit numbers correspond to the system address number on the outdoor unit control PCB, and use a magic marker or similar means which cannot be easily erased to indicate the numbers in an easily visible location on the indoor units (near the indoor unit nameplates).

Sanyo C4272R S/C Installation Instructions Manual

Important

1 General

2 Selecting the Installation Site

3 How to Install the Indoor Unit

4 Way Air Discharge Semi-Concealed Type

How to Install the Outdoor Unit

5 Electrical Wiring

6 How to Install the Wired Remote Controller (Optional Part)

7 How to Install the Wireless Remote Controller (Accessory Part / Optional Part)

8 How to Install the System Controller (Optional Part)

9 How to Process Tubing

10 Leak Test, Evacuation and Additional Refrigerant Charge

11 Test Run

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INSTALLATION INSTRUCTIONS

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