Adjustments; Shift Linkage Adjustment; Specifications Torque - Jeep 1996 Grand Cherokee Service Manual

ZJ
CLEANING AND INSPECTION (Continued)
Fig. 91 Low Range Annulus Gear
Check case condition. If leaks were a problem, look
for gouges and severe scoring of case sealing sur-
faces. Also make sure the front case mounting studs
are in good condition.
Check the front case mounting studs and vent
tube. The tube can be secured with Loctite
680 if loose. The stud threads can be cleaned up with
a die if necessary. Also check condition of the fill/
drain plug threads in the rear case. The threads can
be repaired with a thread chaser or tap if necessary.
Or the threads can be repaired with Helicoil stainless
steel inserts if required.
OIL PUMP/OIL PICKUP
Examine the oil pump pickup parts. Replace the
pump if any part appears to be worn or damaged. Do
not disassemble the pump as individual parts are not
available. The pump is only available as a complete
assembly. The pickup screen, hose, and tube are the
only serviceable parts and are available separately.

ADJUSTMENTS

SHIFT LINKAGE ADJUSTMENT

(1) Shift transfer case into 4L position.
(2) Raise vehicle.
(3) Loosen lock bolt on adjusting trunnion (Fig.
92).
(4) Be sure linkage rod slides freely in trunnion.
Clean rod and apply spray lube if necessary.
(5) Verify that transfer case range lever is fully
engaged in 4L position.
(6) Tighten adjusting trunnion lock bolt.
(7) Lower vehicle.
TRANSMISSION AND TRANSFER CASE
271 or
SPECIFICATIONS
TORQUE
DESCRIPTION
Plug, Detent . . . . . . . . . . .16–24 N·m (12–18 ft. lbs.)
Bolt, Diff. Case . . . . . . . . .17–27 N·m (15–24 ft. lbs.)
Plug, Drain/Fill . . . . . . . . .40–45 N·m (30–40 ft. lbs.)
Bolt, Front Brg. Retainer. .16–27 N·m (12–20 ft. lbs.)
Bolt, Case Half . . . . . . . . .35–46 N·m (26–34 ft. lbs.)
Nut, Front Yoke . . . . . .122–176 N·m (90–130 ft. lbs.)
Screw, Oil Pump . . . . . . .1.2–1.8 N·m (12–15 in. lbs.)
Nut, Range Lever . . . . . . .27–34 N·m (20–25 ft. lbs.)
Bolt, Rear Retainer . . . . . .35–46 N·m (26–34 ft. lbs.)
Nuts, Mounting . . . . . . . . .35–47 N·m (26–35 ft. lbs.)
Bolts, U-Joint . . . . . . . . . . . . . . . .19 N·m (17 ft. lbs.)
Fig. 92 Shift Linkage
21 - 27
TORQUE