Napoleon HD35NT Installation And Operating Instructions Manual
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Napoleon HD35NT Installation And Operating Instructions Manual

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CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
HD35NT & HD40NT

NATURAL GAS

HD35PT & HD40PT
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions are not
followed exactly, a fire or explosion may result
causing property damage, personal injury or
loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
- Do not try to light any appliance
- Do not touch any electrical switch; do
not use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030
(705)721-1212 fax(705)722-6031 www.napoleon replaces.com ask@napoleon.on.ca
$10.00
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
OPERATING INSTRUCTIONS
INSTALLATION AND
APPOSEZ L'ÉTIQUETTE DU NUMÉRO DE SÉRIE DU CARTON
N° de série
1
N° DE MODÈLE
W415-0750 / 12.17.08
W415-0750 / 12.17.08

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  • Page 1: Natural Gas

    N° de série qualified installer, service agency or the supplier. N° DE MODÈLE Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 (705)721-1212 fax(705)722-6031 www.napoleon replaces.com ask@napoleon.on.ca $10.00 W415-0750 / 12.17.08...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS IntroductIon Warranty Dimensions installation overvieW using non-combustible material installation overvieW using combustible material general instructions care of glass care of plateD parts general information ventIng venting lengths anD components special vent installations 2.2.1 periscope termination 2.2.2 corner termination minimum air terminal location clearances vent application floW chart Definitions...

  • Page 3: Introduction

    1.0 INTrOduCTION WARNING • Do not operate heater before reading and understanding operating instructions. Failure to operate heater according to operating instructions could cause fire or injury. • Risk of fire or asphyxiation do not operate heater with fixed glass removed. •...

  • Page 4: Warranty

    NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

  • Page 5: Dimensions

    dImENSIONS fIgure 1.2a-c hd35 hd40 41” 41” 3” 3” 39 1/4” 39 1/4” 38” 38” 10 3/16” 10 3/16” 35 1/4” 40 1/4” 1" 23” 28” 20” 20” 20 1/2” 20 1/2” 4" 1" 1" 7" 33 3/4” 33 3/4” INSTALLATION OvErvIEw uSINg NON-COmBuSTIBLE mATErIAL fIgure 1.3 See the section...

  • Page 6: Installation Overview Using Combustible Material

    INSTALLATION OvErvIEw uSINg COmBuSTIBLE mATErIAL fIgure 1.4 See the section “MINIMUM MANTEL CLEARANCES” See the section “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” for See the section drywall (or other “VENTING” combustible material)” See the section “FRAMING” See the section “MINIMUM CLEARANCE TO COMBUSTIBLE See the section ENCLOSURES”...

  • Page 7: General Instructions

    gENErAL INSTruCTIONS WARNING Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door opened or removed. Provide adequate accessibility clearance for servicing and operating the fireplace. Provide adequate ventilation. Never obstruct the front opening of the fireplace.

  • Page 8: Care Of Glass

    Input Input setting minimum Inlet 4.5” w.c. 11.0” w.c. btu/h btu/h maximum Inlet 7.0” w.c. 13.0” w.c. hD35nt IPI Hi/Lo 25,000 17,500 1/8” Open manifold pressure 3.5” w.c. 10.0” w.c. hD35pt Prop* IPI Hi/Lo 25,000 17,500 5/16” Open...

  • Page 9: Venting Lengths And Components

    2.0 vENTINg WARNING Risk of fire, maintain specified air space clearances to vent pipe and appliance. THIS FIREPLACE USES A 4" EXHAUST / 7" AIR INTAKE VENT PIPE SYSTEM. Refer to the section applicable to your installation. For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning.
  • Page 10 Horizontal runs may have a 0” rise per foot however for optimum performance it is recommended that all hori- zontal runs have a minimum 1/4” rise per foot using flexible or rigid venting. For safe and proper operation of the fireplace, follow the venting instructions exactly. When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet from the top of the fireplace.

  • Page 11: Special Vent Installations

    SpECIAL vENT INSTALLATIONS 2.2.1 pErISCOpE TErmINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a 20” minimum 12” above grade. The maximum allowable vent lengths depends on the 12”...

  • Page 12: Minimum Air Terminal Location Clearances

    mINImum AIr TErmINAL LOCATION CLEArANCES fIgure 2.3 NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier. tp - minimum air terminal location clearances - all but 42_201 W415-0750 / 12.17.08...

  • Page 13: Vent Application Flow Chart

    vENT AppLICATION FLOw ChArT Horizontal Termination Vertical Termination Vertical rise Vertical rise is equal Vertical rise is equal Vertical rise is less is less than to or greater than the than horizontal run to or greater than horizontal run horizontal run the horizontal run Horizontal run + Horizontal run +...

  • Page 14: Horizontal Termination

    hOrIzONTAL TErmINATION ) < (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL fIgure 2.7.1 RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V...
  • Page 15 ) > (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED VERTICAL fIgure 2.7.3 RISE IN INCHES V 57” 19 1/2” 2’ 12.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V...

  • Page 16: Vertical Termination

    vErTICAL TErmINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H fIgure 2.8.1 REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than zero 90°...
  • Page 17 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H fIgure 2.8.3 REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90°...

  • Page 18: Vent Installation

    3.0 vENT INSTALLATION wALL ANd CEILINg prOTECTION WARNING Do not fill the space between the vent pipe and enclosure with any type of material. Do not pack insulation or combustibles between ceiling firestops. Always maintain specified clearances around venting and firestop systems.

  • Page 19: Vertical Installation

    3.1.2 vErTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specific kits required. fIgure 3.1.2a ● Determine the air terminal location, cut and frame a square opening as 9 3/4”...

  • Page 20: Horizontal Air Terminal Installation

    3.2.1 hOrIzONTAL AIr TErmINAL INSTALLATION WARNING If using pipe clamps to connect vent components, 3 screws must also be used to ensure the connection cannot slip off. fIgure 3.2.1a ● Stretch the inner flex pipe to the required length taking into account the additional length needed for the finished wall surface.

  • Page 21: Vertical Air Terminal Installation

    3.2.2 vErTICAL AIr TErmINAL INSTALLATION WARNING If using pipe clamps to connect vent components, 3 screws must also be used to ensure the connection cannot slip off. Do not clamp the flexible vent pipe. Maintain a minimum 2” space between the air inlet base and the storm collar. Risk of fire, explosion or asphyxiation.

  • Page 22: Using Rigid Vent Components

    uSINg rIgId vENT COmpONENTS The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel vent spacers W615-0033 every 3 feet and on either side of each elbow to maintain the minimum 1 1/4” clearance between the outer rigid vent pipes and inner rigid vent pipes.

  • Page 23: Vertical Venting Installation

    3.3.2 vErTICAL vENTINg INSTALLATION WARNING Maintain a minimum 2" space between the air inlet base and the storm collar. ● Move the fireplace into position. INNER PIPE ● Fasten the roof support to the roof using the screws provided. The roof support is optional. fIgure 3.3.2e In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

  • Page 24: Access Panel For Gas Line Connection

    ACCESS pANEL FOr gAS LINE CONNECTION 3.5.1 Unscrew the 4 screws that hold the Access Panel to the firebox. 3.5.2 Remove the Gasket (careful not to tear). Access Panel fIgure 3.5 Gasket gAS INSTALLATION WARNING Risk of fire, explosion or asphyxiation. Ensure there are no ignition sources such as sparks or open flames.

  • Page 25: Electrical Information

    ELECTrICAL INFOrmATION WARNING Do not use this heater if any part has been under water. Call a qualified service technician IMMEDI- ATELY to have the fireplace inspected for damage to the electrical circuit. Risk of electrical shock or explosion. Do not wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

  • Page 26: Junction Box Installation

    3.7.3 JuNCTION BOx INSTALLATION a. Remove the two screws that secure the junction box assembly to the outer shell on the left side of the fire place and remove the junction box assembly. b. Remove the one screw that secures the junction box to the junction box plate and slide off the clip.

  • Page 27: Framing

    4.0 FrAmINg WARNING In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall / sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.
  • Page 28 fIgure 4.0 WARNING Do not build into this area - it must be left clear to provide adequate clearance for the vent in this 14” wide area centered along the front of the fireplace. No combustibles are allowed. 3 1/2” MAX 70”* 14”...

  • Page 29: Minimum Clearance To Combustible Enclosures

    mINImum CLEArANCE TO COmBuSTIBLE ENCLOSurES WARNING Risk of fire! The front of the fireplace must be finished with any non-combustible materials such as brick, marble, granite, etc., as long as the finishing material does not go below the specified dimension as illustrated.
  • Page 30 non-combustIble materIal fInIshIng combustIble materIal fInIshIng fIgure 4.1.3 fIgure 4.1.2 COMBUSTIBLE MATERIAL COMBUSTIBLE MATERIAL NON-COMBUSTIBLE MATERIAL SUCH AS TILE, MARBLE, GRANITE, ETC. 7 3/8” MIN. 1 1/4” MIN. non- combustIble materIal combustIble materIal fInIshIng dImensIons fInIshIng dImensIons hd35 hd40 hd35 hd40 33”...

  • Page 31: Minimum Mantel Clearances

    mINImum mANTEL CLEArANCES WARNING Risk of fire, maintain all specified air space clearances to combustibles. Failure to comply with these instructions may cause a fire or cause the appliance to overheat. Ensure all clearances (i.e. back, side, top, vent, hearth, mantel, front, etc.) are clearly maintained. When using paint or lacquer to finish the mantel, the paint or lacquer must be heat resistant to prevent discolouration.

  • Page 32: Finishing

    5.0 FINIShINg WARNING Glass may be hot, DO NOT touch glass until cooled. The door latches are part of a safety system and must be properly engaged. Do not operate the fireplace with latches disengaged. Facing and/or finishing materials must not interfere with air flow through air openings, louvres openings, operation of louvres or doors or access for service.

  • Page 33: Door Glass Replacement

    dOOr gLASS rEpLACEmENT WARNING Do not use substitute materials. Glass may be hot, DO NOT touch glass until cooled. only available as an assembly complete with gasket. glass not available fIgure 5.3.3 separately. GLASS 5.3.1 Place the door frame down careful not to scratch the paint. 5.3.2 Bend up the glass retainers being careful not to snap them.

  • Page 34: Log Placement

    LOg pLACEmENT WARNING Logs must be placed in the exact location in heater. Do not change from the proper log positions, since heater may not function properly and delayed ignition may occur. The logs are fragile and should be handled with care. The individual logs can be easily identified by the numbers cast on the underside of each log.

  • Page 35: Glowing Ember Placement

    5.4.4 Place the left log (W135-0341) using the bottom rectangular hole to fIgure 5.4.4 position onto the knob of the middle log located on the left. The notch on the bottom end of the log is to seat onto the left end front grate post. 5.4.5 Place the right log (W135-0342) on top of the middle log by locating fIgure 5.4.5 the bottom rectangular holes of the right log onto the knob of the...

  • Page 36: Optional Blower Installation

    6.0 OpTIONAL BLOwEr INSTALLATION WARNING Risk of fire and electrical shock. Turn off the gas and electrical power before servicing this fireplace. Use only Wolf Steel approved optional accessories and replacement parts with this appliance. Using non-listed accessories (blowers, doors, louvres, trims, gas components, venting components, etc.) could result in a safety hazard and will void the warranty and certification.

  • Page 37: Installing The Blower

    INSTALLINg ThE BLOwEr WARNING The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects. fIgure 6.2.1 InstallatIon to be done by a qualIfIed Installer and must be BLOWER electrically connected and grounded in accordance with local codes.

  • Page 38: Wiring Diagram

    wIrINg dIAgrAm WARNING Do not wire 110 volt to the valve or wall switch. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. A wall switch must be installed in a convenient location for the burner operation. The recommended maximum lead length depends on the wire size: wIre sIZe maX.

  • Page 39: For Your Safety Read Before Lighting

    7.0 OpErATION WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. Assure that a continuous gas flow is at the burner before installing the door.

  • Page 40: Adjustment

    9.0 AdJuSTmENT vENTurI AdJuSTmENT This fireplace model has an air shutter that has been factory set open according to the chart below: Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports.

  • Page 41: Flame Adjustment

    FLAmE AdJuSTmENT Temperature adjustment is accomplished by rotating the Hi/Lo knob located near the centre of the gas control. fIgure 9.3 Turn Clockwise Turn Counterclockwise to increase flame to decrease flame height height FLAmE ChArACTErISTICS It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to the illustrations shown.

  • Page 42: Replacement Parts

    W135-0385 miDDle log W135-0341 W135-0341 left log W135-0342 W135-0342 right log W135-0343 W135-0343 charcoal strip log W385-0334 W385-0334 napoleon® logo W750-0193 W750-0193 20 ft Wire W361-0016 W361-0016 gloWing embers W550-0001 W550-0001 charcoal embers W290-0140 W290-0140 gas line access gasKet W290-0139...
  • Page 43 Wall mount - Digital napoleon® on/off hanD helD remote control f40-6 f40-6 napoleon® on/off hanD helD remote control - bulK of 6 napoleon® on/off hanD helD remote control f50-6 f50-6 napoleon® on/off hanD helD remote control - bulK of 6 FLExIBLE vENT KITS hd35 part no.
  • Page 44 rOOF TErmINAL KITS hd35 part no. hd40 part no. descrIptIon gD110 gD110 1/12 to 7/12 pitch gD111 gD111 8/12 to 12/12 pitch gD112 gD112 flat roof W490-0073 W490-0073 4/7 inner/outer sleeve W670-0006 W670-0006 4/7 terminal W170-0063 W170-0063 storm collar W010-0453 W010-0453 roof support W263-0054...

  • Page 45: Troubleshooting

    11.0 TrOuBLEShOOTINg WARNING Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door open or removed. SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. Wiring. - Verify the “S” wire for the sensor and the “I” wire for the igniter are connected to the correct terminals (not reverse) on the module and pilot assembly.
  • Page 46 SYMPTOM PROBLEM TEST SOLUTION Continues to spark Poor grounding between pilot - Verify that the wire harness is firmly connected to module. and pilot lights, but assembly and gas valve. main burner will not light. Damaged pilot or dirty sensor rod. - Verify that the ceramic insulator around the sensor rod is not cracked, damaged, or loose.

  • Page 47: Service History

    12.0 SErvICE hISTOry tp - service history W415-0750 / 12.17.08...
  • Page 48 13.0 NOTES tp - notes W415-0750 / 12.17.08...

This manual is also suitable for:

Hd40ptHd40ntHd35pt

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