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NATURAL GAS MODELS:
PROPANE GAS MODELS:
SAFETY INFORMATION
WARNING
!
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
- Do not store or use gasoline or other
fl ammable vapors and liquids in the vicinity of
this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not
use any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas
supplier's instructions.
•
If you cannot reach your gas supplier, call
the fi re department.
- Installation and service must be
performed by a qualifi ed installer, service
agency, or the supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certifi ed kit is used.
INSTALLER:
Leave this manual with the appliance
CONSUMER:
Retain this manual for future reference
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone 1 (866) 820-8686 • www.napoleonfi replaces.com • hearth@napoleonproducts.com
$10.00
HD35NT-2 / HD40NT-2 / HD46NT -2
ADD PRODUCT CODE HERE (TRADE GOTHIC LT STD FONT)
HD35PT-2 / HD40PT-2 / HD46PT -2
OPERATION MANUAL
INSTALLATION AND
ADD MANUAL TITLE
CERTIFIED TO THE CANADIAN AND AMERICAN NATIONAL STANDARDS:
CSA 2.22 AND ANSI Z21.50 FOR VENTED DECORATIVE GAS APPLIANCES
CSA /
INTERTEK
LOGO
High Definition Series
Product Name / Code
(MUST use title from Price Book)
ADD ____ ILLUSTRATED
ADD PRODUCT IMAGE
IF INSTALLATION + OPERATION, ADD SERIAL
NUMBER LABEL HERE
IF SEPARATE MANUALS, ADD "PLACE
BARCODE LABEL ON THE OWNER'S MANUAL"
ENGLISH
FRENCH PG. 67
(HD35NT-2 Illustrated)
FOR INDOOR USE ONLY
W415-2197 / B / 08.28.18
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Related Manuals for Napoleon HD35PT-2
Summary of Contents for Napoleon HD35PT-2
- Page 1 INTERTEK BARCODE LABEL ON THE OWNER’S MANUAL” LOGO Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone 1 (866) 820-8686 • www.napoleonfi replaces.com • hearth@napoleonproducts.com $10.00 W415-2197 / B / 08.28.18...
- Page 2 safety information WARNING DANGER • This appliance is hot when operated and can cause severe burns if contacted. • Any changes or alterations to this appliance or its controls can be dangerous and is prohibited. HOT GLASS WILL CAUSE • Do not operate appliance before reading and BURNS.
- Page 3 • Do not allow wind or fans to blow directly into the appliance. Avoid any drafts that alter burner fl ame patterns. safety information WARNING • Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this appliance.
-
Page 4: Table Of Contents
table of contents general information optional blower installation rates and efficiencies accessing the blower rating plate information installing the blower mobile home installation operation (electronic) dimensions finish framing venting requirements safety screen removal / installation typical vent installations 10.0 finishing special vent installations 10.1 glass door removal / installation... - Page 5 Installer: ___________________________________________________ Dealer / Distributor Number: ___________________________________________________ Serial #: ___________________________________________________ Model: HD35NT-2 HD35PT-2 Natural Gas: Propane: HD40NT-2 HD40PT-2 HD46NT-2 HD46PT-2 1.0 general information When the appliance is installed at elevations above 4,500 feet (1372m) and in the absence of specific recommendations from the local authority having jurisdiction, the high altitude input rating shall be reduced at the rate of 4% for each additional 1,000 feet (305m).
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Page 6: General Information
AFUE%** Code Control Code State (%) BTU/h BTU/h HD35NT-2 IPI Hi/Lo 25,000 17,500 1/8” (3mm) Open HD35NT-2 82.1% 64.4% HD35PT-2 Prop* IPI Hi/Lo 25,000 17,500 3/8” (10mm) Open HD35PT-2 82.1% 64.4% HD40NT-2 IPI Hi/Lo 27,000 18,900 1/8” (3mm) Open HD40NT-2 76.3%... - Page 7 general information WARNING • Always light the pilot whether for the first time or if the gas supply has run out, with the glass door opened or removed. • Provide adequate clearance for servicing and operating the appliance. • Provide adequate ventilation. •...
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Page 8: Rating Plate Information
Vent top 2” Dessus du conduit d’évent 2” L’appareil doit être ventilé à l’aide de l’ensemble d’évacuation propre à Napoleon. Référez au Vent sides & bottom 1” Côtés et dessous du conduit d’évent 1” manuel d’installation pour les spécifications d’évacuation. Il est nécessaire de bien réinstaller et Mantel 13”**... - Page 9 general information dimensions 23” 41" 584mm 38" Ø 7 " 1041mm 178mm 965mm SAFETY BARRIER Ø 4 " 33 3/4" 102mm 857mm ” 20 7/8 HD35-2 ILLUSTRATED HD35-1 ILLUSTRATED 530mm 35 1/4” 21 7/8 ” 895mm 556mm 28” 41" 711mm 38"...
- Page 10 2.0 venting requirements WARNING • Risk of fi re. Maintain specifi ed air space clearances to vent pipe and appliance. • The vent system must be supported every 3’(0.9m) for both vertical and horizontal runs. Use support ring assembly W010- 0067 or equivalent non-combustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.
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Page 11: Venting Requirements
be combined. These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet (6.1m). The maximum allowable vertical vent length is 40 feet (12.2m). The maximum number of vent connections is two venting requirements horizontally or three vertically (excluding the appliance and the air terminal connections) when using fl exible venting. -
Page 12: Typical Vent Installations
venting requirements typical vent installations 16" (40.6cm) minimum 40ft (12m) 24" (61cm) maximum maximum 3ft (1m) minimum 19 1/2" (49.5cm) minimum * See “venting” section. W415-2197 / B / 08.28.18... -
Page 13: Special Vent Installations
venting requirements special vent installations 2.2.1 periscope termination Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” (305mm) above grade. The maximum allowable vent length (including both rise and run) is 10’... -
Page 14: Minimum Air Terminal Location Clearances
venting requirements minimum air terminal location clearances Covered balcony applications ††* ≤ 15 feet = 3 feet = 2 x ACTUAL (0.9m) (4.6m) note: INSTALLATIONS Wall terminals are for illustration purposes only. Size and shapes may vary. CANADA U.S.A. 12” (30.5cm) 12”... -
Page 15: Vent Application Flow Chart
venting requirements vent application flow chart TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run +... -
Page 16: Horizontal Termination
venting requirements horizontal termination ) < (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise for the required horizontal run H 40 (12.2) 40 (12.2) 39 (11.9) 39 (11.9) REQUIRED 30 (9.1) REQUIRED 30 (9.1) VERTICAL VERTICAL... - Page 17 venting requirements ) > (V See graph to determine the required vertical rise V for the Simple venting configuration (only one 90° elbow) required horizontal run H 150 (381) 150 (3810) (373.4) (3733.8) REQUIRED VERTICAL RISE 100 (254) 100 (2540) IN INCHES (CENTIMETERS) 57 (144.8)
- Page 18 venting requirements vertical termination ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H 40 (12.2) 30 (9.1) REQUIRED VERTICAL RISE IN FEET 20 (6.1) (METERS) V 10 (3.1) 3 (0.9) (1.5) (3.1)
- Page 19 venting requirements ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H 20 (6.1) 19 (5.8) REQUIRED VERTICAL RISE IN FEET 10 (3.1) (METERS) V 3 (0.9) (7.6) (9.1) (1.5) (3.1) (4.6)
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Page 20: Co-Axial To Co-Linear Venting
venting requirements co-axial to co-linear venting WARNING • Risk of fi re. • Co-axial to co-linear venting confi gurations must only be used in a non-combustible chimney or enclosure. Installation in a combustible enclosure could result in a fi re. This appliance is designed to be attached to a 3”... -
Page 21: Rough Framing
3.0 rough framing note: When using optional fi nishing accessories, the framing dimensions and fi nishing materials may differ from what is outlined in the section below; refer to the leafl et instructions supplied in the accessory kit for specifi c framing and fi nishing specifi cations. -
Page 22: Minimum Framing Dimensions
rough framing minimum framing dimensions HORIZONTAL VENT SECTIONS: A minimum clearance of 1" (25mm) at the bottom and sides and 2" (51mm) at the top of the vent pipe in all horizontal runs to combustibles is required except for clearances in appliance enclosures. -
Page 23: Minimum Enclosure Clearances
rough framing minimum enclosure clearances NON-COMBUSTIBLE COMBUSTIBLE BRICK FIRESTOP SPACER 0” IF NON-COMBUSTIBLE 2” FINISHING IS USED 9” 51mm SUCH AS BRICK AND 229mm STONE. 6” 152mm 1” 25mm 6 1/2” 165mm 70” NON-COMBUSTIBLE 177.8cm 57 1/2” MINIMUM MATERIAL 146cm MINIMUM FRONT HOOD PLUS RISE*... - Page 24 rough framing note: For heavier finishing materials such as marble, we recommend adding extra support to the frame. Ensure there is adequate floor support for the appliance and finishing material. Before framing your appliance, determine vent requirements before deciding the final location of the appliance. After rough framing, place the appliance in its final position.
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Page 25: Venting Installation
4.0 venting installation WARNING • Ensure to unpack all loose materials from inside the fi rebox prior to connecting the gas and electrical supply • If your appliance is supplied with a remote, ensure the remote receiver is in the “OFF” position prior to connecting the gas and electrical supply to the appliance. -
Page 26: Horizontal Installation
venting installation horizontal installation WARNING • The fi restop assembly must be installed with the vent shield to the top. • Terminals must not be recessed into a wall or siding more than the depth of the return fl ange of the mounting plate. -
Page 27: Using Either Flexible Or Rigid Vent Components
venting installation using either flexible or rigid vent components WARNING • Do not allow the inner fl ex pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. • Spacers are attached to the inner fl ex pipe at predetermined intervals to maintain an even air gap to the outer fl ex pipe. -
Page 28: Vertical Air Terminal Installation
venting installation 4.3.2 vertical air terminal Installation WARNING • Maintain a minimum 2” (51mm) space between the air inlet base and the storm collar. note: Fastening hardware provided with appropriate roof terminal and liner kits. Fasten the roof support to the roof using 6 screws. The roof support is optional. -
Page 29: Horizontal Air Terminal Installation
venting installation 4.3.3 horizontal air terminal installation Move the appliance into position. Measure #10x2" the vent length required between terminal and SCREWS appliance taking into account the additional CAULKING length needed for the fi nished wall surface and any 2” (50.8mm) overlaps between venting INNER components. -
Page 30: Vertical Venting Installation
venting installation 4.3.5 vertical venting installation WARNING • Maintain a minimum 2” (51mm) space between the air inlet base and the storm collar. note: Fastening hardware provided with appropriate roof terminal and liner kits. Before attaching elbows to the collars on the back of the appliance, 1 1/2” (38.1mm) will need to be trimmed off the 4”... -
Page 31: Access Panel For Gas Line
5.0 gas installation WARNING • Risk of fi re, explosion, or asphyxiation. Ensure there are no ignition sources such as sparks or open fl ames. • Support gas control when attaching gas supply pipe to prevent damaging gas line. • Always light the pilot whether for the fi rst time or if the gas supply has run out with the glass door opened or removed. - Page 32 6.0 electrical information WARNING • Do not use this appliance is any part has been under water. Call a qualified service technician immediately to have the appliance inspected for damage to the electrical circuit. • Risk of electrical shock or explosion. Do not wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.
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Page 33: Electrical Information
electrical information wiring diagram WARNING • Do not wire 110 volts to the valve or wall switch. W415-2197 / B / 08.28.18... -
Page 34: Wiring Requirements
electrical information wiring requirements This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States. Low voltage and 110 VAC voltage cannot be shared within the same wall box. -
Page 35: Optional Blower Installation
7.0 optional blower installation WARNING • Risk of fire and electrical shock. • Turn off the gas and electrical power before servicing this appliance. • Use only Wolf Steel approved optional accessories and replacement parts with this appliance. using non- listed accessories (blowers, doors, louvres, trims, gas components, venting components, etc.) could result in a safety hazard and will void the warranty and certification. - Page 36 optional blower installation INSTALLATION MUST BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accordance with local codes. In the absence of BLOWER local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI / NFPA 70 National Electrical Code in the United States.
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Page 37: Operation (Electronic)
8.0 operation (electronic) WARNING • If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury, or loss of life. • If applicable, always light the pilot whether for the fi rst time or if the gas supply has run out with the glass door opened or removed. -
Page 38: Finish Framing
9.0 finish framing WARNING WARNING DO NOT BUILD INTO THIS AREA - IT MUST BE LEFT • Do not build into this area. It must be left clear CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR to provide adequate clearance for the vent in THE VENT IN THIS 14”... -
Page 39: Safety Screen Removal / Installation
10.0 finishing WARNING • Risk of fire! • Never obstruct the front opening of the appliance. • The front of the appliance must be finished with any non-combustible materials such as brick, marble, granite, etc., provided that these materials do not go below the specified dimension, as illustrated. •... -
Page 40: Glass Door Removal / Installation
finishing 10.1 glass door removal / installation Before the glass door can be removed, the surround with safety screen must be removed (see “safety screen removal / installation” section). The glass door is secured to the top front edge of the HANDLES appliance with two latches. -
Page 41: Installing Non-Combustible Board
finishing 10.2 installing non-combustible board NON-COMBUSTIBLE FINISHING MATERIAL COMBUSTIBLE COMBUSTIBLE FINISHING MATERIAL MATERIAL COMBUSTIBLE COMBUSTIBLE MATERIAL MATERIAL COMBUSTIBLE MATERIAL NON-COMBUSTIBLE MATERIAL SUCH AS TILE, MARBLE GRANITE, ETC. NON-COMBUSTIBLE MATERIAL SUCH AS TILE, NOTE: THREE NAILERS MARBLE GRANITE, ETC. ARE REQUIRED. NOTE: THREE BRACES NON-COMBUSTIBLE ARE REQUIRED. -
Page 42: Non-Combustible Facing Material
finishing 10.3 non-combustible facing material WARNING • 2” (51mm) clearance from the surround is required for any additional projecting out a maximum 2” (51mm). If greater projections are desired, increase the clearance from the surround by 2” (51mm) for every 1” (25mm) of additional projection. -
Page 43: Alcove Installation
finishing 10.4 alcove installation RECESS OR ALCOVE AREA ENCLOSURE AREA APPLIANCE note: Recesses or alcoves above the appliance must be made with non-combustible material and regular minimum clearances, as defined for combustible materials, must still be applied. The recesses or alcoves can be made as deep as desired provided the minimum clearances to combustibles are maintained. -
Page 44: Minimum Mantel Clearances
finishing 10.5 minimum mantel clearances WARNING • Risk of fire! • Maintain all specified air space clearances to combustibles. Failure to comply with these instructions may cause a fire or cause the appliance to overheat. Ensure all clearances (i.e. back, top, vent, mantel, front, etc.) are clearly maintained. -
Page 45: Log Placement
finishing 10.6 log placement WARNING • Failure to position the logs in accordance with these diagrams or failure to use only logs specifi cally approved with this appliance may result in property damage or personal injury. • Logs must be placed in their exact location in the appliance. Do not modify the proper log positions, since appliance may not function properly and delayed ignition may occur. - Page 46 finishing Place the right log (W135-0407) on top of the middle log by locating the bottom rectangular holes of the right log onto the knob of the middle log. The end of the log with a cut out notch will seat against the back of the right end front grate post.
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Page 47: Glowing Ember Placement
finishing 10.7 glowing ember placement WARNING • Do not block or close off the burner ports. Blocked ports can cause an incorrect fl ame pattern, carbon deposits and delayed ignition. Tear the embers into pieces and loosely layer above the burner ports covering the burner area. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fi bre hairs will glow. -
Page 48: Adjustment
11.0 adjustment 11.1 pilot burner adjustment Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. FLAME Check Pressure Readings: SENSOR Inlet pressure can be checked by turning screw (A) counter- PILOT clockwise 2 or 3 turns and then placing pressure gauge tubing BURNER... -
Page 49: Venturi Adjustment
adjustment 11.3 venturi adjustment This appliance has an air shutter that has been factory set open according to the chart below: VENTURI Regardless of venturi orientation, closing the air shutter will cause a more BURNER yellow flame, but can lead to carbonization. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. -
Page 50: Maintenance
12.0 maintenance WARNING • Turn off the gas and electrical power before servicing the appliance. • Appliance may be hot. Do not service until appliance has cooled. • Do not use abrasive cleaners on glass. • Do not paint the pilot assembly. This appliance and its venting system should be inspected before use and at least annually by a qualifi ed service person. -
Page 51: Annual Maintenance
maintenance 12.1 annual maintenance WARNING • Annual maintenance should be performed by a qualifi ed service technician • The fi rebox becomes very hot during operation. Let the appliance cool completely or wear heat resistant gloves before conducting service. • Never vacuum hot embers. -
Page 52: Door Glass Replacement
maintenance 12.2 door glass replacement WARNING • Do not use substitute materials. • Glass may be hot. Do not touch glass until cooled. • Care must be taken when removing and disposing of any broken door glass or damaged components. Be sure to vacuum up any broken glass from inside appliance before operation. -
Page 53: Replacement Parts
13.0 replacement parts WARNING • Failure to position the parts in accordance with this manual or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury. Contact your dealer for questions concerning prices and policies on replacement parts. Normally, all parts can be ordered through your Authorized dealer / distributor. -
Page 54: Hd35-2 Overview
replacement parts W415-2197 / B / 08.28.18... -
Page 55: Hd35-2 Valve Train Assembly
replacement parts W415-2197 / B / 08.28.18... -
Page 56: Hd40-2 Overview
replacement parts W415-2197 / B / 08.28.18... -
Page 57: Hd40-2 Valve Train Assembly
replacement parts W415-2197 / B / 08.28.18... -
Page 58: Hd46-2 Overview
replacement parts W415-2197 / B / 08.28.18... -
Page 59: Hd46-2 Valve Train Assembly
replacement parts W415-2197 / B / 08.28.18... -
Page 60: Hd35-2 Accessories
14.0 HD35-2 accessories W415-2197 / B / 08.28.18... -
Page 61: Hd40-2 Accessories
15.0 HD40-2 accessories W415-2197 / B / 08.28.18... -
Page 62: Hd46-2 Accessories
16.0 HD46-2 accessories W415-2197 / B / 08.28.18... -
Page 63: Troubleshooting
17.0 troubleshooting WARNING • Always light the pilot whether for the fi rst time or if the gas supply has run out, with the glass door open or removed. • Turn off gas and electrical power before servicing the appliance. •... - Page 64 troubleshooting symptom problem test solution Pilot will not light. Makes Wiring: short, loose, or damaged Verify the thermocouple/sensor is clean and the wiring is undamaged. Verify the interrupter block is not damaged or too tight. Verify noise with no spark at connections connections from pilot assembly are tight;...
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Page 65: Warranty
President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years Napoleon will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, Napoleon will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. - Page 66 NAPOLEON CELEBRATING OVER 40 YEARS OF HOME COMFORT PRODUCTS 7200, Route Transcanadienne, Montréal, Québec H4T 1A3 24 Napoleon Road, Barrie, Ontario, Canada L4M 0G8 214 Bayview Drive, Barrie, Ontario, Canada L4N 4Y8 103 Miller Drive, Crittenden, Kentucky, USA 41030 Phone: 1-866-820-8686...