Table of Contents Brief introduction 1.1 System and model description---------------------------------------------------------------------1 1.2 Description of commonly used symbols---------------------------------------------------------2 1.3 Appearance---------------------------------------------------------------------------------------------3 1.4 Product specification and performance----------------------------------------------------------4 General specification Electric performance Operating environment Installation 2.1 Unpacking & Inspection-------------------------------------------------------------------------- ---5 2.2 Input and output power cords and protective earth installation----------------------------5 2.3 Operating procedure for connecting the long backup time model UPS with the external battery ---------------------------------------------------------------------------------------8 2.4 Parallel operation--------------------------------------------------------------------------------------9...
Code 220/230/240V 110/115/120V The description followed in this text is make example with Eaton DX 10000HXL, DX 15000HXL and DX 20000HXL. This manual is applicable to the following models: 1) The 10000HXL31 is a three-phase input and single-phase output long backup time model, which is able to connect with the external battery bank.
1. Brief introduction 1.2 Description of commonly used symbols The following symbols will be used in this manual and may appear during the course of your practical applications. Therefore, all users should be familiar with them and understand their meanings. Recyclable Do not dispose with ordinary trash --2--...
1. Brief introduction 1.4 Product specification and performance General specification Model 10000HXL31 15000HXL31 20000HXL31 Power Rating 10KVA/7KW 15KVA/10.5KW 20KVA/14KW Frequency (Hz) 50/60Hz 50/60Hz 50/60Hz Voltage (304-478)VAC (304-478)VAC (304-478)VAC Input Current 50A max. 75A max. 100A max. Voltage 240VDC 240VDC 240VDC...
Open the terminal block cover located on the rear panel of the UPS, please refer to the appearance diagram) For 10000HXL31, it is recommended to select the UL1015 8AWG(10mm ) wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings.
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2. Installation Note: Do not use the wall receptacle as the input power source for the UPS, as its rated current is less than the UPS’s maximum input current. Otherwise, the receptacle may be burned and destroyed. Connect the input and output wires to the corresponding input and output terminals according to the following diagram.
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Output Line Input Line wire B Input Line wire C Input and output Terminal Block wiring diagram of 10000HXL31 Important notes: If the UPS is used in single mode, JPI and JP2 must be connected by 10AWG(6mm ). If the UPS is used in parallel mode, the Jumper between JP1 and JP2 must be removed.
UPS first, you may encounter the hazardous of electric shock. The positive pole of the battery is connected to the 10000HXL31 in parallel with blue and brown wires; the negative pole of the battery is connected to the 10000HXL31 in parallel with black and white wires;...
2. Installation 2.4 Parallel operation Brief introduction of the redundancy N+X is currently the most reliable power supply structure. N represents the minimum UPS number that the total load needs; X represents the redundant UPS number, i.e. the fault UPS number that the system can handle simultaneously. The bigger the X is, the higher reliability of the power system is.
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2. Installation In Parallel Wiring Diagram of 10000HXL31 --10--...
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2. Installation In Parallel Wiring Diagram of 15000HXL31/20000HXL31 --11--...
3. Operation and Operating mode It is easy to operate the equipment, with no previous training. You just need to read through this manual and operate according to the instructions in it. The meaning of the LED indicators, please refer to the appendix 1 “Display panel” 3.1 Operation 1.
3. Operation and Operating mode 4.Turn off the UPS with no utility power supplied (in Battery mode) Press the “OFF” button continuously for more than one second to power off the UPS. When being powered off, the UPS will perform self-diagnosis, the Load/Battery level LEDs will be turned on and then off one after another in ascending order.
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3. Operation and Operating mode UPS according to the start-up procedure. After the UPS is turned on, then the loads can be connected to the UPS one by one. The power capacity of the AC generator should be at least twice of the UPS capacity. 2.
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3. Operation and Operating mode power has exceeded the normal range of the UPS. Fig 3-3 UPS bypass mode diagram 2) Other indications on the display panel are the same in utility mode. 3) The UPS does not have the backup function when it is in bypass mode. The power used by the load is supplied from the utility power via internal filter.
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3. Operation and Operating mode DB-9 pin assignment: Pin number Function description input output Ground Optional AS400 interface This optional AS400 card provides dry contact closure signal “OPEN” or “CLOSE”. Following are the pin assignment and the descriptions of AS400 card: PIN1: UPS failure (normally open, active close) PIN2: summary alarm PIN3: ground...
4. Battery maintenance This series UPS only requires minimal maintenance. The battery used for standard models are value regulated sealed lead-acid maintenance free battery. These models require minimal repairs. The only requirement is to charge the UPS regularly in order to maximize the expected life of the battery. When being connected to the utility power, whether the UPS is turned on or not, the UPS keeps charging the batteries and also offers the protective function of overcharging and over-discharging.
5. Notes for battery disposal and battery replacement 1) Before disposing of batteries, remove conductive jewelry such as necklace, wrist watches and rings. 2) If it is necessary to replace any connection cables, please purchase the original materials from the authorized distributors or service centers, so as to avoid overheat or spark resulting in fire due to insufficient capacity.
6. Troubleshooting Problem Possible cause Solution The #1 Fault LED and the The UPS shutdown due to Make sure the UPS is not overloaded; #6 LED are turned on, the internal overheat the air vents are not blocked and the buzzer beeps continuously ambient temperature is not too high.
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6. Troubleshooting Problem Possible cause Solution The utility power is normal, Bypass breaker in “OFF” Set the bypass breaker in “ON” but the UPS can not turn in position position. line mode Battery discharging time Battery not yet been fully Keep UPS connected to utility power diminishes charged...
Appendix 1 display panel Power ON/OFF: To turn on the UPS simply by pressing the “ON” button on the front panel continuously for 1 second. Press the “OFF” button on the front panel continuously for 1 second to turn off the UPS. Bypass LED (orange LED): Whenever the bypass LED is turned on, it shows that the loading current is supplied directly from the utility power.
Appendix 2 The corresponding form of the LED display LED display Operating state Alarm warning 0~35% none ● ● ● Load capacity 36%~55% none ● ● ● ● Load capacity 56%~75% none Utility ● ● ● ● ● Load Power capacity Mode 76%~95%...
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Appendix 2 The corresponding form of the LED display 61%~80% Beep once every 4 sec ● ● ● ● ● ● Battery Battery capacity Mode 81%~100 Beep once every 4 sec ● ● ● ● ● ● ● Battery capacity Beep once every Bypass mode ↑...
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Appendix 2 The corresponding form of the LED display Charger battery Beep once every ● ↑ ↑ ↑ ★ failed Continuously BAT SCR failed ● ● ● ↑ ↑ beep Beep once every Fan abnormal ● ● ● ↑ ↑ ↑...
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