MerCruiser GM4 Service Manual page 215

5. Assemble stator to rectifier by soldering the three
leads to the three rectifier terminals.
a - Stator Lead Connections
NOTE: Be sure to connect leads to their original posi-
tions.
6. Install assembled stator and rectifier assembly
into rear end frame, aligning scribe marks on
each (scribed during disassembly), and install
Phillips head screw and washer to retain.
IMPORTANT: The insulating washers MUST BE
installed as shown or damage to the alternator
will result.
7. Position stator down with rear end frame up and
reinstall insulators, nuts and condenser.
b
a
a - Insulators (3)
b - Nuts (5) - ONE REMOVED
c - Condenser
Index
90-816462 2-695
a
72826
c
b
72561
8. Position rear end frame and stator assembly over
front end frame and rotor assembly and align
scribe marks on each (scribed during disassem-
bly). Hand-press end frames together, then install
four screws. Tighten screws securely.
e
a
c
a - Rear End Frame
b - Stator
c - Front End Frame
d - Scribe Marks
e - Insert Screws (4) (Two Hidden)
9. Depress brushes flush with top of brush holder
and insert a #54 drill bit or smaller (.050 in.) into
hole in brush holder to hold brushes compressed
during reassembly.
a - Drill Bit
NOTE: Shown with rubber gasket removed for clarity.
d
b
72561
a
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CHARGING SYSTEM - 4C - 17