ENGINE HARNESS GM 1.6L LPG ........................... 75 ENGINE WIRING HARNESS GM DETAIL ........................76 PROGRAMMABLE CONTROL OPTIONS ........................77-79 Note: All references to right, left, front, or rear in this manual are as seen from the operator’s stand-point. 2 - FORM NO. 56043129 - SR 1900...
Never work under a machine without safety stands or blocks to support the machine. When jacking the machine, do so at designated locations (Do Not jack on the hopper) – see jacking locations (8). • FORM NO. 56043129 - SR 1900 - 3...
(A) (vertical). NOTE: Tow or push machine no faster than a normal walking pace (2-3 miles per hour) and for short distances only. If the machine is to be moved long distances the drive wheel needs to be raised off the floor and placed on a suitable transport dolly. 4 - FORM NO. 56043129 - SR 1900...
Do not use on surfaces having a gradient exceeding that marked on the machine. • All doors and covers are to be positioned as indicated in the instruction manual before using the machine. SAVE THESE INSTRUCTIONS FORM NO. 56043129 - SR 1900 - 7...
90-100 PSI *Width (minimum): Width of machine body at the hopper, no side brooms. **Gross Weight: Standard machine without options, with 175 lbs. operator, with standard sweeping brooms and full tank of fuel. 8 - FORM NO. 56043129 - SR 1900...
Turn the Ignition Key Switch (TT) OFF and remove the key. NOTE: The 4 cylinder LPG engine will continue to run for a few seconds after switching the key to off. This is part of the proper operation of the closed loop electronic control system. Apply the Parking Brake (F). 10 - FORM NO. 56043129 - SR 1900...
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• Lubricating oil recommended when a low-sulfur or high-sulfur fuel is employed. Fuel Low sulfur Lubricating High sulfur Remarks (0.5 % ≥) Oil class TBN ≥ 10 CF-4 CG-4 O : Recommendable X : Not recommendable FORM NO. 56043129 - SR 1900 - 11...
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If the build up of the oil is significant this can affect the function of the fuel control system. Note: Reference the Tier 2 PSI 1.6l PFI certified engine service manual form # PSI1P6LPFI-A, and follow the procedure to drain the EPR regulator. 12 - FORM NO. 56043129 - SR 1900...
The optional Nilfisk pocket filter system is basically maintenance free. The only periodic maintenance required by the machine operator is to run the Shaker (LL) on a daily basis. NOTE: The shaker should only be run with the hopper in the down position. FORM NO. 56043129 - SR 1900 - 13...
Front tires (check lug nut torque 80FT LB, 108 Nm) Tire Pressure 90 psi Battery Clean & Water Engine Air Cleaner Element (inner & outer) Check SVR Indicator Page 1 of 2 Copyright 2007 Nilfisk-Advance. 2/21/2007 14 - FORM NO. 56043129 - SR 1900...
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W worn out leaks WORK COMPLETED BY: ACKNOWLEDGED BY: Service Technician Signature Date Customer Signature Date Page 2 of 2 Copyright 2007 Nilfisk-Advance. 2/21/2007 FORM NO. 56043129 - SR 1900 - 15...
Main Broom Lever Main Broom Adjust Knob Control Panel (See Associated Pages) Steering Wheel Brake Pedal / Parking Brake FWD / REV Drive Pedal Circuit Breaker Panel Hopper Safety Support Handle Operator Seat Adjustment Lever 18 - FORM NO. 56043129 - SR 1900...
0 00 0 00 one light blink, a short pause two blinks, long pause and the code will be repeated. LED on for 125mS LED off for 700mS LED on for 125mS LED off for 125mS LED on for 125mS LED off for 2000mS Repeat FIGURE 1 20 - FORM NO. 56043129 - SR 1900...
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+12V for high speed. Check Gra/Blu wire for a short to engine is @ idle. ground. 2. Substitute a new A2 control box. Spare overload J1-12 Not used at this time FORM NO. 56043129 - SR 1900 - 21...
Dust control misting pump will not operate (Optional) ..................49-50 Note: To aid in machine system troubleshooting; see the electrical and hydraulic manual sections for additional drawings of part component locations and diagrams to support wiring and hydraulic circuits. 22 - FORM NO. 56043129 - SR 1900...
Also any time the A2 control box is replaced it must be re-programmed. See the programming options section in this manual for instructions. FORM NO. 56043129 - SR 1900 - 23...
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Also any time the A2 control box is replaced it must be re-programmed. See the programming options section in this manual for instructions. 24 - FORM NO. 56043129 - SR 1900...
108K Ohms (plus or minus 15%) Test resistance of both secondary coil pack windings. Specification is 5K Ohms (plus or minus 15%) Do both test ok ? Troubleshooting continued on next page, see additional system checks FORM NO. 56043129 - SR 1900 - 25...
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•Check spark plug wires for: cracking/hardness, tight connections, proper routing & firing order. •Check thoroughly for any type of a leak or restriction. Examples: Intake filter blocked, exhaust restriction @ muffler (Cat), a leaking exhaust manifold etc. 26 - FORM NO. 56043129 - SR 1900...
@ both idle & high runs properly @ both speed replace ECM. idle & high speed replace A2 control box. * Ribbon connector see Electrical System Figure 1 for detail pin call-outs. FORM NO. 56043129 - SR 1900 - 27...
@ injector, crank is OK replace the oil actuator engine, check for pressure switch (S28) troubleshooting. fuel. • See Kubota engine Service manual check engine compression, injector pump, fuel quality etc. as further causes. 28 - FORM NO. 56043129 - SR 1900...
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Note: (*)Test engine oil pressure if below min. spec 1. See fuel system T.S. (part 1) 2. See engine service manual no start investigate its cause and fuel injector pump system make needed repairs. FORM NO. 56043129 - SR 1900 - 29...
Replace the known working A2 control box actuator if engine runs assembly. properly @ both idle & HS replace actuator. * Ribbon connector see Electrical System Figure 1 for detail pin call-outs. 30 - FORM NO. 56043129 - SR 1900...
• Check for a damaged coupling connection from the engine to the pump shaft input. *Note: See in the hydraulic specification manual section, tables that list all the individual system component values (pressures, flows, RPMs etc). FORM NO. 56043129 - SR 1900 - 31...
Steering wandering. Loose or leaking cylinder piston packing. Steering control unit worn. Steering wheel turns freely Problem with steering column without moving wheel. Shaft or spline. Steering binding. Steer cylinder loose. 32 - FORM NO. 56043129 - SR 1900...
See hydraulic side broom Substitute a new from SW or motor will not turn A2 control box replace shorted troubleshooting section B assy. Does motor SW. Does motor run ? run ? FORM NO. 56043129 - SR 1900 - 33...
Does the main cartridge control valve broom motor run • Inspect, clean and reinstall cartridge. (turn) ? Does the motor Does the motor run ? run ? Replace the main broom motor 34 - FORM NO. 56043129 - SR 1900...
Replace the A2 touch pad switch motor will not turn control box assy. panel troubleshooting section B Do motor(s) runs ? * Ribbon connector see Electrical System Figure 1 for detail pin call-outs. FORM NO. 56043129 - SR 1900 - 35...
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Does the motor run ? cartridge. Does the motor run ? *Substitute valve cartridge numbers 3 & 7 they are the same and can be swapped to help troubleshoot the system. 36 - FORM NO. 56043129 - SR 1900...
• @ port F the L3 valve cartridge, oil return to tank circuit. • Blockage @ Side broom cylinder hose inlet & outlet fittings * Note: See hydraulic system manual section for system specifications and troubleshooting information. FORM NO. 56043129 - SR 1900 - 37...
See hydraulic dust control Replace the A2 motor troubleshooting control box assy. section B Does the dust control motor run ? * Ribbon connector see Electrical System Figure 1 for detail pin call-outs 38 - FORM NO. 56043129 - SR 1900...
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Does the motor Does the motor run ? run ? *Substitute valve cartridge numbers 1, 2 & 4 they are the same and can be swapped to help troubleshoot the system. FORM NO. 56043129 - SR 1900 - 39...
? Ribbon pins test open replace the touch pad switch panel See hydraulic shaker motor troubleshooting section B * Ribbon connector see Electrical System Figure 1 for detail pin call-outs. 40 - FORM NO. 56043129 - SR 1900...
Do you have 12V’s? On the (+) Blu/Grn & Wht pigtail & (-) blk M2 shaker wires check for an open circuit. Repair or replace the defective wire FORM NO. 56043129 - SR 1900 - 41...
B control box assy. Does the hopper Ribbon pins test raise? open replace the touch pad switch panel. * Ribbon connector see Electrical System Figure 1 for detail pin call-outs. 42 - FORM NO. 56043129 - SR 1900...
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Remove and Replace the disassemble defective L5 hopper • L9 hopper cylinder valve lower valve cartridge cartridge Does the •Inspect, clean hopper raise? and reinstall Replace the hydraulic hopper cylinder FORM NO. 56043129 - SR 1900 - 43...
B control box assy.. Does the hopper Ribbon pins test lower ? open replace the touch pad switch panel * Ribbon connector see Electrical System Figure 1 for detail pin call-outs. 44 - FORM NO. 56043129 - SR 1900...
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L5 & L9 hopper system valve cartridges. Replace the hydraulic hopper cylinder Note: The hopper can be lowered with the engine turned off just by pressing and holding the hopper lower switch. FORM NO. 56043129 - SR 1900 - 45...
See hydraulic hopper raise Replace the A2 troubleshooting section B control box assy. Ribbon pins test open replace the touch pad switch panel * Ribbon connector see Electrical System Figure 1 for detail pin call-outs. 46 - FORM NO. 56043129 - SR 1900...
Ribbon pins test See hydraulic hopper raise control box assy. open replace the troubleshooting section B touch pad switch panel * Ribbon connector see Electrical System Figure 1 for detail pin call-outs. FORM NO. 56043129 - SR 1900 - 47...
Does the door function? Repair or replace Replace the damaged parts. Does hydraulic hopper door the door function ? cylinder *Note: The engine must be shut off to remove and disassemble any valve cartridge. 48 - FORM NO. 56043129 - SR 1900...
Pos. Do you have 12V’s ? defective Brn/blk wire Replace the A2 control box Assy. See section B electrical load Replace the S26 circuit for misting pump misting pump relay switch FORM NO. 56043129 - SR 1900 - 49...
K6 misting wire to battery pump relay ground. Do you have 12V’s? On the (+) Gra/Orn & (-) Blk M4 pump wires check for an open circuit. Repair or replace the defective wire 50 - FORM NO. 56043129 - SR 1900...
Check condition of battery (water level) and cables weekly. • Keep the engine air filter clean. • Observe the engine coolant temperature gauge frequently. • Observe the engine oil pressure gauge frequently. • Check the voltmeter and charging system. 52 - FORM NO. 56043129 - SR 1900...
• If no DTC codes are found, the ECM will continue to flash 1654 only. This means no stored DTC codes were found. FIGURE 2 Jumper across top row at outside pins ORN & BLK/GRN Pin #4 Pin #1 Communication Port Protective Cap Empty FORM NO. 56043129 - SR 1900 - 53...
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CAN Address Conflict Failure Oil Pressure Low 2111 Unable to Reach Lower TPS System Voltage Low 2112 Unable to Reach Higher TPS System Voltage High 2229 BP Pressure High Flash Checksum Invalid 54 - FORM NO. 56043129 - SR 1900...
Fuel flows through the feed circuit and is delivered to the fuel injector rail. Fuel that enters the bleed circuits through the by-pass valve in the manifold is returned to the fuel tank. FORM NO. 56043129 - SR 1900 - 55...
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ENGINE SYSTEM FIGURE 3 Firing Order 1, 3, 4, 2 Coil Pack FIGURE 4 Cylinders 56 - FORM NO. 56043129 - SR 1900...
If the broom motor Operational PSI reading is above the Bypass PSI but is below the Operational PSI check the broom adjustment and wear. • Check individual system troubleshooting sections of this manual for additional information. FIGURE 2 3,000 PSI (207 bar) cm) 6,000 PSI (414 bar) Parker Diagnostics PD222 FORM NO. 56043129 - SR 1900 - 57...
* The bypass pressure is the pressure reading with no motor or cylinder operating (flow through). ** Test conditions 70 degrees F, empty hopper, pedal ½ depressed & fully depressed. Note: Pressure measurements taken at test Port XT1 location output of the accessory pump 58 - FORM NO. 56043129 - SR 1900...
Observe the pressure gauge reading in the overloaded (dead headed) position and adjust accordingly. The hydraulic systems relief setting is 2500 PSI. for all models. See Figure 3. Loosen lock-nut turn adjustment screw CCW to decrease & CW to increase. FORM NO. 56043129 - SR 1900 - 61...
Sleeve Hydraulic Hose Main Broom Motor Assembly Dust Control Motor Assembly Sleeve, 26 In. Nylon Sleeve, 23 In. Nylon Sleeve, 24 In. Nylon Manifold Assembly Decal, Oil Fill Steering Cylinder Assembly Test Port 62 - FORM NO. 56043129 - SR 1900...
Hopper Door Cylinder Hopper Lift Cylinder Oil Cooler Main Broom Motor Assembly Manifold Assembly Pump Assembly Reservoir Assembly Side Broom Cylinder Assembly, Right Side Broom Motor Assembly Steering Control Unit Steering Cylinder FORM NO. 56043129 - SR 1900 - 65...
HOPPER UP HOPPER UP TPS9 TPS9 J4-7 LED, HOPPER NOT DOWN LED, HOPPER NOT DOWN J3-8 HOPPER DOWN HOPPER DOWN TPS10 TPS10 J3-7 HOPPER DOOR CLOSE HOPPER DOOR CLOSE COMMON GROUND J3-1 FORM NO. 56043129 - SR 1900 - 69...
TO X208. CONNECT X207 TO L5. RELAY, CONDENSER FAN RELAY, CONDENSER FAN MOTOR, CONDENSER FAN MOTOR, CONDENSER FAN MOTOR, BLOWER MOTOR, BLOWER MOTOR, BLOWER MOTOR, BLOWER SWITCH, PRESSURE SWITCH, PRESSURE revised 8/09 FORM NO. 56043129 - SR 1900 - 73...
ELECTRICAL SYSTEM FIGURE 1 connection connection 9 pins Touch Pad Display 11 pins Touch Pad Switches Pin 1 is labeled Access windows J3 shown FORM NO. 56043129 - SR 1900 - 77...
To clear the stored codes press and release the horn switch. The service indicator will light continuously. To exit the error code recall mode, turn the main power key switch to the off position. 78 - FORM NO. 56043129 - SR 1900...
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If the feature is off the indicator will be off. To save the new setting, turn the main power key switch to the off position. The new setting will be saved and will remain in effect until it is changed again. FORM NO. 56043129 - SR 1900 - 79...