The User Manual contains background information about the Kayak HD Digital Production switcher and describes operating procedures. This manual can be used while learning about Kayak HD and for enhancing your basic knowledge of the system. The Installation and Service Manual contains information about installing, configuring, and maintaining the system.
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Preface KayakHD Installation and Service Manual...
Changes or modifications not expressly approved by Grass Valley Group can affect emission compliance and could void the user’s authority to operate this equipment.
Regulatory Notices Canadian Certified Power Cords Canadian approval includes the products and power cords appropriate for use in the North America power network. All other power cords supplied are approved for the country of use. Canadian Certified AC Adapter Canadian approval includes the AC adapters appropriate for use in the North America power network.
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Regulatory Notices Category Standard Designed/tested for compliance with: EMC Directive 89/336/EEC via Audio, Video and Entertainment Lighting Control for the European EN 55103-1 and 2 Community. EN 55103-1 standards Electromagnetic compatibility. Product family standard for audio, video, audio-visual and entertain- ment lighting control apparatus for professional use.
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Regulatory Notices KayakHD Installation and Service Manual...
Safety Summary Read and follow the important safety information below, noting especially those instructions related to risk of fire, electric shock or injury to persons. Additional specific warnings not listed here may be found throughout the manual. WARNING Any instructions in this manual that require opening the equipment cover or enclosure are for use by qualified service personnel only.
Safety Summary Symbols on the Product The following symbols may appear on the product: Indicates that dangerous high voltage is present within the equipment enclosure that may be of sufficient magnitude to constitute a risk of electric shock. Indicates that user, operator or service technician should refer to product manual(s) for important operating, maintenance, or service instructions.
Safety Summary — Use only the power cord supplied or specified for Use proper power cord this product. — Connect the grounding conductor of the power cord to Ground product earth ground. — Do not operate this Operate only with covers and enclosure panels in place product when covers or enclosure panels are removed.
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Safety Summary — If you suspect product damage Do not operate with suspected equipment failure or equipment failure, have the equipment inspected by qualified service personnel. — If mains switch is not provided, the power cord(s) Ensure mains disconnect of this equipment provide the means of disconnection. The socket outlet must be installed near the equipment and must be easily accessible.
• Kayak HD 100C, which includes a 1 M/E Control Panel and a compact 4 RU Video Processor Frame • Kayak HD 150C, which includes a 2 M/E Control Panel and a 4 RU Video Processor Frame frame equipped with one M/E module •...
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.5 M/E includes cuts and mixes, no wipes or iDPM, with simple linear/lumi- nance keyers and no chroma keys. • Number of inputs: • 24 for Kayak HD 100C, 150C • 48 for Kayak HD 200C • Number of outputs: •...
• Control Systems (Grass Valley Andromeda™ and third-party systems) • Grass Valley under monitor displays • Grass Valley external Remote Aux Panels • ESAM II for audio-follow-video applications • Edit controllers (native and Grass Valley Model 100 and 200) KayakHD Installation and Service Manual...
Kayak HD Production Switcher systems use a control panel with an inte- grated menu display (color TFT with touch-screen). Kayak HD 100C systems use a 1 M/E panel, and the Kayak HD 150C and 200C systems use a 2 M/E Control panel.
System Components 1.5 and 2 M/E Control Panel Figure 3. Kayak HD 150C, 200C, and 200 Control Panel Figure 4. 2 M/E Control Panel, Rear View PS/2 Port USB #4 P/S 2 (future use) (future use) Redundant 48V DC Power In...
Section 1 — System Overview Kayak HD Video Processor 4 RU Frame Figure 5. Kayak HD 4RU Frame, Front View with Door Removed Top M/E Slot Controller Flash Power Reset 2 USB Bottom M/E Slot (M/E 1) and 0.5 M/E...
KDD-PSU Power Supply Option The KDD-PSU option is a one-rack unit, wide range AC power supply pro- viding power for a remotely-mounted Kayak HD Control Panel or for each additional Control Panel connected to the same processor chassis. Power output is sufficient for two 1 M/E systems or one 2 M/E system.
Video Signal Flow The basic video signal flow (Figure 8 on page 25) of the Kayak HD system has been designed for operational flexibility. For example, all the outputs from the M/E are routed back to the video crosspoint matrix, making all these signals accessible to the entire system.
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Video Signal Flow Figure 8. Kayak HD Video Signal Flow Main Board Crosspoint 144 x 144 M/E 1 Mix Effect Board Variable Delay Video Proc Σ Variable Delay Σ Video Proc Variable Delay Video Proc Σ Variable Delay Σ Video Proc...
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Section 1 — System Overview KayakHD Installation and Service Manual...
Section Installation Pre-Installation Procedures Before you physically install the Kayak HD system, familiarize yourself with the tools required, physical specifications, and safety and power requirements covered in this section. System Survey Check all parts received against the packing list enclosed with your ship- ment, and examine the equipment for any shipping damage.
CAUTION To avoid static damage to sensitive electronic devices, protect the Kayak HD system from static discharge. Avoid handling frame modules in a high static environment.
(leakage) currents for all power supplies does not exceed 3.5 mA. Video Processor Frame Installation 4 RU Compact Frame Dimensions Figure 9. Kayak HD 4 RU Frame Dimensions 482 mm 19.0 in. 465 mm 18.31 in.
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Section 2 — Installation Figure 10. Kayak HD 4 RU Frame Dimensions 442 mm 17.4 in. 541 mm 523 mm 21.29 in. 20.58 in. 37 mm 1.43 in. Top view KayakHD Installation and Service Manual...
The front door lifts off vertically and must have suf- ficient clearance room in order to remove it. If you have equipment mounted too close to the Kayak HD 4 RU Compact Frame, you may not be able to remove the door.
The front door lifts off vertically and must have suf- ficient clearance room in order to remove it. If you have equipment mounted too close to the Kayak HD 4 RU Compact Frame, you may not be able to remove the door.
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Video Processor Frame Installation To remove the Kayak HD frame door: 1. Turn the lock on the front door of the Kayak HD Frame 180-degrees counterclockwise to unlock it. 2. Open the door to less than 90-degrees from the Frame.
Section 2 — Installation Control Panel Installation 1 M/E Control Panel Figure 14. Kayak HD 100C Control Panel Dimensions 1 of 2 418 mm 16.46 in. 260 mm 10.23 in. 66 mm 2.55 in. 16 mm 0.60 in. 34 mm 81 mm 1.31 in.
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Control Panel Installation Figure 15. Kayak HD 100C Control Panel Dimensions 2 of 2 Front view 10 mm 428 mm 10 mm 0.39 in. 16.85 in. 0.39 in. 448 mm 17.64 in. 418 mm 16.5 in. Top view 448 mm 17.64 in.
Section 2 — Installation 2 M/E Control Panel Figure 16. Kayak HD 150C and 200C Control Panel Dimensions 1 of 2 418 mm 16.46 in. 260 mm 10.23 in. 16 mm 65 mm 0.60 in. 2.55 in. 34 mm 1.31 in.
Control Panel Installation Figure 17. Kayak HD 150C, 200C, and 200 Control Panel Dimensions 2 of 2 Front view 10 mm 10 mm 789 mm 0.39 in. 31.1 in. 0.39 in. 809 mm 31.9 in. 418 mm Top view 16.5 in.
Section 2 — Installation Surface Mount Cutout Dimensions Table 1. Kayak HD Surface Mount Cutout Dimensions Cutout Dimensions Control Surfaces Kayak HD 150C, 200C 400 mm (15.75 in.) 791 mm (31.14 in.) Kayak HD 100C 400 mm (15.75 in.) 430 mm (16.93 in.) CAUTION At least 50 mm (2 in.) of clear space on the sides of the panel below the...
Control Panel Installation KDD-PSU Power Supply Option The KDD-PSU is a 1RU frame designed for rack mounting as shown in Figure Figure 19. KDD-PSU Rack Installation Cut fastening metal so that the ventilation openings are not covered KayakHD Installation and Service Manual...
There is an RS232 serial port, a keyboard port, and a VGA video output located on front of the Controller Board. These ports are used for diagnos- tics. If you need to use these ports to diagnose problems with the Kayak HD switcher, please contact your Grass Valley Customer Service Representa- tive.
Pin Assignments Control Panel DC Power In Table 3. Socket Signal 48 V (+) 48 V (-) D-Sub Male Pin 1 Pin 2 Pin A1 Pin A2 Pin 3 Pin 5 Frame DC Power Out Table 4. Socket Pin Signal 48 V (+) 48 V (-) D-Sub Female...
Figure 20. Tally Adapter GPI / Tally Connections The Kayak HD GPI / Tally system has 32 universal relays that interface source tally and GPI Output information to an external system through the Tally Port connector. The channels can be assigned in the Setup menu.
GPI / Tally Connections Since the circuit ground is led out of the device, the cabling has to be shielded for this kind of control. Non-shielded cables may cause EMC and/ or ESD problems. To activate a GPI In you must provide switch closure between a particular GPI In pin and one of the two GPI In Com pins (Pins 1 and 34).
Cabling The Kayak HD system uses Ethernet, serial, and USB connections. Tally and GPI/O control are also available. A simple Kayak HD system con- sisting of a Control Panel and Video Processor frame does not require con- nection to an external Ethernet Local Area Network (LAN). The video processor frame incorporates an Ethernet switch for this purpose.
Cabling Kayak HD 150C and 200C Control Cabling Figure 22. Kayak HD 150C or 200C Standard Control Cabling PS/2 2 USB Port Ports P/S 2 Control Panel Supplied CAT5 Cable Video Processor Frame LINK/ACTIVITY OFF-10 AMBER-100 GREEN-1000 Supplied DC Interconnect Cable...
Managed capability. CAUTION An existing facility Ethernet switch (not hub) can support Kayak HD if an ade- quate number of ports are available. Keep your facility network and technical network separate in order to avoid network traffic negatively affecting Kayak HD system operation.
Note In order to integrate Kayak HD devices into an existing network, ask the local network administrator for the subnet mask of the network. Before changing IP addresses always set the subnet masks of the Kayak HD devices to the mask of the local network.
Kayak HD Video Timing Kayak HD Home - Install Menu 1. To begin setting the Video Timing for the Kayak HD switcher press the Home key on the switcher control panel to go to the menu on the Home Kayak HD switcher menu screen.
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E-Box Genlock Genlock Genlock menu reports the status of the Kayak HD system sync generator. It is used to switch between HD and SD operating modes and to adjust the internal system timing. Figure 24. Genlock Menu with Video Signal in Green Legal Timing Window...
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NONE Note The Kayak HD cannot support both SD and HD at the same time; you must choose one mode or the other. If you change the mode from SD to HD (or vice versa) then the Kayak HD hardware must reprogram itself to process the change.
Kayak HD Video Timing The Asynchronous buses window in the upper left of the menu Genlock shows an overview of the buses for the entire switcher: • PP • ME1 • ME2 • ME3 • AUX If any bus is displayed in the...
Section 2 — Installation 2. Press to select the video standard you wish to use for the Kayak HD switcher. If you select either the Kayak HD SD Auto Detect HD Auto Detect system will automatically determine the appropriate video standard to apply for your switcher based on the external reference.
Kayak HD frame. Select SF Mode The Kayak HD system supports 1080sf (segmented frame) video formats at 23.9, 24, 25 and 30 fps. Segmented frame video captures a frame of video progressively, but displays the frame as two interlaced fields.
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Section 2 — Installation To select the SF mode for the Kayak HD switcher: Figure 28. Genlock Menu with HD Auto Preselect SF Mode Data Pad 1. From the bottom of the menu press the button located in the Genlock...
Adjusting the Phase affects the phase of all inputs and outputs of the switcher with respect to the external reference. Grass Valley recommends that you use the AUX1 bus to check the video timing of all inputs. This compares the video source selected on the AUX1 bus to the switcher’s internal system timing.
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Genlock menu is not displayed, press the E-Box button and select Genlock. 4. On the Kayak HD control panel press a key to select a video source from the AUX 1 bus. You need to check all video sources for timing.
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Kayak HD Video Timing 5. Observe the vertical black cursor in the timing window to see how the source you have selected compares with the internal system timing. Now adjust the internal system timing by physically turning the Genlock located to the right of the menu screen, third knob from the Phase Knob top.
To connect a computer to the Kayak HD you will need: • Laptop or desktop computer with an available Ethernet port • 2 Ethernet Cables (1:1) Connect the computer, frame, and the Kayak HD Panel as shown in Figure Figure 32. Connecting a Computer to the Kayak HD...
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Kayak System Control via PC Configure your computer to connect to the Kayak HD by specifying the IP address for your computer using this format: IP Address 192.168.0.xxx Subnet Mask: 255.255.255.0 To set the Identification for your computer and workgroup change your Network Properties to reflect your computer name and workgroup (if required).
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Section 2 — Installation KayakHD Installation and Service Manual...
Configuration Introduction This section provides system configuration information for the Kayak HD Digital Production Switcher. Refer to the latest Kayak HD Release Notes for information specific to your current software version. Configuration Steps Kayak HD system configuration includes the following basic steps: 1.
Installing the Sidepanel Software on a Computer 1. Connect your computer to the Kayak HD. (Refer to Figure 32 on page 60.) 1. Insert the Kayak HD Software CD into your computer’s CD-ROM drive. 2. Navigate to this directory on the CD-ROM: \Kayak\OperatingSoftware\Ds0206\ds0206.xxx\DS0203.4 xx\Disk1 3.
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Installing the Sidepanel Software on a Computer Figure 34. Sidepanel Software Setup Screen 5. Choose the type of installation you wish to perform: CAUTION Be careful when selecting the type of software installation to use. This setting cannot be changed later. Demo version, no connection to a panel or a frame.
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Section 3 — Configuration Figure 35. Sidepanel Keyboard Serial Interface screen 7. Enter the serial Interface line of the Sidepanel Keyboard (if available) and click Next Figure 36. Sidepanel Software Desktop Picture Option 8. Click to select the checkbox for and click Desktop Picture Next...
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9. Click to select the checkbox for “Yes, I want to restart my computer now” click Finish To complete the computer connection to the Kayak HD after the computer has rebooted: 1. Launch the Sidepanel software application 2. Right-click the...
Section 3 — Configuration Device Configuration Configure Device Menu You can change device configuration data from the Kayak HD Configure Device menu. To display the menu: Configure Device 1. From the Kayak HD menu screen, click the button. Home Install 2.
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Device Configuration 4. Click the button at the bottom of the menu Config. Device Device Control screen to display the menu Configure Device Figure 39. Configure Device Menu From the Configure Device menu you can change configuration data using these buttons: •...
Section 3 — Configuration Set Date and Time in Configure Device Menu Figure 40. Config Device Menu 1. From the menu click to select the name of either the panel Device Control or the frame from the scrolling list on the left. 2.
Device Configuration Reset / Check / Clear Device Menu From the Device Control menu you can click the button to Reset Device display the menu. Only qualified users should Reset/Check/Clear Device attempt to configure these functions: • Start/Restart the device Reset Device: •...
Section 3 — Configuration Main Panel Adjustments Touchscreen Calibration To open the menu: Touchscreen Calibration 1. From the Kayak HD menu click . The Home Install Touchscreen Calibration data pad displays on the screen. If the data pad is not displayed at first, click the...
Troubleshooting and Diagnostics The Kayak HD Digital Production Switcher is designed for ease of service and includes diagnostic functions for fast and effective troubleshooting of the system. This information is for troubleshooting a Kayak HD system that was installed and working properly prior to experiencing any failures.
Software Update Recommended USB Flash Drives Kayak HD software installation requires a USB Flash Drive. A 128MB USB flash drive is supplied with your switcher. The following types of USB flash drives are approved for use with the Kayak HD switcher: •...
Software Update http://www.sandisk.com/consumer/cruzermini.asp • Twinmos Mobile DiskIII 128MB Note USB Setup does not detect this device as a removable device. http://www.twinmos.com • PQI Corp.: Intelligent Stick 1GB, CoolDrive 512MB, CoolDrive 1GB http://www.pqi1st.com/products/istick.asp Installing Software on the USB Flash Drive 1. Plug a USB flash drive into a standard desktop PC or laptop. 2.
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Section 4 — Maintenance 5. Press the button inside the window. Next Welcome Figure 43. Welcome screen 6. The installation program scans the system for removable devices to determine the destination folder. If the folder displayed doesn't match your USB installation device, choose another folder by clicking the button to navigate to the directory you want.
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Software Update Figure 44. Choose Destination Location screen 7. Click to display the window. Next Component Information Figure 45. Component Information Window 8. Click to select the checkbox for the version of the software you want to install on your USB device. You can select more than one version. KayakHD Installation and Service Manual...
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Grass Valley recommends installing software onto the USB flash drive directly from the original CD-ROM. Never delete or change files on an suc- cessfully installed USB flash drive. This prevents failure of the Kayak HD soft- ware installation process. Note USB ports 1 and 3 are not supported on Kayak HD control panel.
Installing Software on the USB Flash Drive on page 75 1. Plug the USB flash drive into either USB port 2 or 4 on the Kayak HD control panel. If the USB flash drive doesn't fit (mechanically) into the USB 4 slot use the extension cable that comes with your switcher as an adapter.
Section 4 — Maintenance 4. Click the button. The dialog box displays. Softw. Update Software Update Figure 48. Device Control Menu with Software Update Dialog Box KayakHD Installation and Service Manual...
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Software Update 5. Click either the or the button. The correct software Start Install Install Part.x will be installed in the respective device (MF or CP) automatically. Two partitions are available on the USB flash drive for the application software. Clicking Start Install installs the software in the non-active partition...
Section 4 — Maintenance Installation Procedure CAUTION Do not remove the USB flash drive during installation. CAUTION Do not abort installation while installing on the Active partition! If you stop the installation process on the Active partition the switcher will not function. 1.
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Software Update Figure 51. Device Control Installation Failure Status on Partition 2 2. After finishing the installation procedure, a dialog box displays the question, Do you want to reset the device now? Figure 52. Finish Installation Note Verify that the active partition shows the new software version you just installed (e.g., 6.8.0) before restarting the device.
Section 4 — Maintenance 3. If the active partition shows that the new software was successfully installed click . The installed software is available only after you restart the system. Note Always restart each device after upgrading its software. Updating the CPLD Firmware At the end of each installation process the system checks to determine if a CPLD update is necessary.
Troubleshooting and Diagnostics CAUTION Do not change to any menu other than the Device Control menu after initi- ating an CPLD update on a Kayak frame. Changing menus prevents you from being able to monitor the update process. After the CPLD update is finished the system must be restarted to set the device for normal operation.
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Start Pinging Stop Pinging 5. When the required ping information has been obtained, click the Stop button. Grass Valley recommends that you test your connection Pinging using a minimum of 1000 pings to check for problems. Note The packet loss should not be higher than 0.1%. If the packet loss is higher check your network.
Problems with Network Configuration When an IP address of a Kayak HD frame has been changed in order to integrate the devices into an existing network and the subnet mask of the device does not fit to the mask of the network, the connection between frame and panel will be lost.
3. If the frame is still not visible, reboot both the frame and the panel. Note In order to integrate Kayak HD devices into an existing network, ask the local network administrator for the subnet mask of the network. Before changing IP addresses always set the subnet masks of all Kayak HD devices to the mask of the local network.
Troubleshooting and Diagnostics Figure 56. Kayak HD Control Panel Detail - Transition Panel Local Panel Test Mode 1 (Button Test): 1. Simultaneously press the buttons: Black Preset + Trans Preview + BGD 2. Now press and hold down a button. This test displays the logical address of the button pressed.
Section 4 — Maintenance Note The Uncal (Uncalibrated) light indicates that the selected source is out of legal timing range or that the video associated with the selected source is being processed. Local Panel Test Mode 3 (Group Test / On Air Highlight Test): 1.
Troubleshooting and Diagnostics Local Panel Test Mode 5 (Color Test): 1. Simultaneously press the buttons: Black Preset + Trans Preview + Key4 2. In this mode select a key group on the Effects Subpanel, and then use the buttons to select the different display colors. Key4 White Key1...
1. Turn off all power to the frame before opening it. 2. Using a grounding strap, open the door to the Kayak HD frame and remove the controller board. KayakHD Installation and Service Manual...
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Changing the Batteries Figure 57. Kayak HD Frame Controller Board with Battery in center of board Figure 58. Kayak HD Frame Controller Board Battery 3. Remove the old battery by lifting the clip holding it in place. 4. Put the new battery in place and secure the clip.
Change the Kayak HD Control Panel Battery 1. Loosen the sixteen screws around the control panel. Figure 59. Kayak HD Control Panel (2 M/E Panel) 2. When all screws are loosened, lift the top of the panel carefully. The battery is located on the side of the internal CPU board.
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Changing the Batteries Figure 60. Battery on the Control Panel CPU Board 3. Remove the old battery by lifting the clip holding it in place. 4. Put the new battery in place and secure the clip. 5. Close the panel and fasten all screws. 6.
Section 4 — Maintenance Settings Frame BIOS Settings Figure 61. Side View PS/2 and VGA Sockets on the Kayak HD Frame Keyboard 1. Connect the keyboard to the PS2 connector and the VGA plug to the VGA socket. To display the BIOS Menu, press the key during boot process of the switcher.
Changing the Batteries Panel BIOS Settings Figure 62. Top View PS/2 and VGA Sockets on the Kayak HD Panel 1. Connect the keyboard to the PS2 connector and the VGA plug to the VGA socket. 2. To display the Menu, press the key while the switcher is booting.
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Section 4 — Maintenance KayakHD Installation and Service Manual...
809 mm 145.796 mm 10 kg (16.5 in.) (31.8 in.) (5.74 in.) (22 lbs) Frames Kayak HD Compact 4 RU Frame 546.10 mm 441.96 mm 177.8 mm 16.329 kg Kayak HD 100C and 150C (21.5 in.) (17.4 in.) (7 in.) (36 lbs) 546.10 mm...
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48V DC, max 3A Kayak HD 100C Control Panel DC-IN 48V DC In, max 1.3A Power consumption max. 50W Kayak HD 150C, 200C, 200 Control Panel DC-IN 48V DC In, max 1.3A Power consumption max. 60W KHD-PSU Option Line voltage...
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> 40dB, up to 5 MHz Connectors 2 each BNC loop through for both HD and SD inputs Impedance 75 ohm external Table 14. Kayak HD Video Standards HD Mode SD Mode 1080i 29.97/30 SMPTE 274M Table 1-4, 5 525i 59.94...
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Appendix A — Specifications KayakHD Installation and Service Manual...
Appendix Control Interfaces Supported GVG100 Commands Name Command Code Remark Crosspoint interpretation: GVG code Interpretation C1-C4 CROSSPOINT BUS COMMAND 01H...0x08H INPUT 1...8 41-44 COLOR BGD 1 All other codes directly address the internal crosspoint numbers of the switcher. Only Write supported: [Control# (EX) - ControlName] ANALOG CONTROL COMMAND [00H (01H) - Transition Lever Arm]...
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Appendix B — Control Interfaces Name Command Code Remark TRANSITION RATE COMMAND CC/CD/FD Only Write LEARN E-MEM REGISTER RECALL E-MEM REGISTER ALL STOP COMMAND Supported are: Program Bus Crosspoint 0-9 / 00H - 09H AUTO TANS / 0BH DSK MIX / 0CH DSK CUT / 0DH WIPE / 0EH MIX / 0FH...
ALL STOP COMMAND LEARN E-MEM REGISTER RECALL E-MEM REGISTER Note The GVG DSK command is always translated to the Kayak HD PP mixer effect. Note Standard GVG200 protocol timing is used. Commands are executed in the third field after response.
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Appendix B — Control Interfaces KayakHD Installation and Service Manual...
Index Numerics Certified Power Cords EMC Notice of Compliance 1 M/E Control Panel Caution 1.5 and 2 M/E Control Panel correct software installed on USB flash drive 100C Control Cabling 150C and 200C Control Cabling Do not abort installation while installing Do not remove USB flash drive during 2 M/E Control Panel installation.
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EN55022 Class A Warning Procedure Envrionmental Specifications Safety Requirements Ethernet Switches and Hubs Sidepanel Software Tasks Factory Network Settings Kayak HD Database 1 M/E Control Panel 100C Control Cabling Emission Control Cabling Emission Limits 100C Control Cabling 150C and 200C Control Cabling...
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Index Supported GVG100 Commands Switcher Models Kayak System Control Troubleshooting and Diagnostics Pin Assignments Video Signal Flow Ports Video Timing RS 232 Kayak System Control via PC RS 422/485 KDD-PSU Power Supply Option Power Canadian Certified AC Adapter Canadian Certified Power Cords Control Panel DC Power In Frame DC Power Out LAN Connection...
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Standards, Specifications Specifications Video Cabling Analog Reference Input Inputs Control Panel Connection Outputs Environmental Reference Input Kayak HD Video Standards Video Processor Mechanical 4 RU Frame Power Frame Installation Serial Digital Video Inputs Serial Digital Video Outputs Standard Features Standard, Video...