Table of Contents
Advertisement
Quick Links
Shaftesbury Slimline
Gas/Oil Fired Cast Iron Sectional Boilers
150kW to 290kW
Installation, Commissioning
and Servicing Instructions
I
NATURAL GAS
2H
CLASS D (35 sec fuel oil)
IMPORTANT NOTE
THESE INSTRUCTIONS MUST BE READ
AND UNDERSTOOD BEFORE INSTALLING,
COMMISSIONING, OPERATING OR
SERVICING EQUIPMENT
Advertisement
Table of Contents
Related Manuals for Hamworthy S150
Summary of Contents for Hamworthy S150
- Page 1 Shaftesbury Slimline Gas/Oil Fired Cast Iron Sectional Boilers 150kW to 290kW Installation, Commissioning and Servicing Instructions NATURAL GAS CLASS D (35 sec fuel oil) IMPORTANT NOTE THESE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE INSTALLING, COMMISSIONING, OPERATING OR SERVICING EQUIPMENT...
- Page 2 01202 662555 Hamworthy offer a service of site assembly for many of our products in instances where plant room area is restricted. Using our trained staff we offer a higher quality of build and assurance of a boiler built and tested by the manufacturer.
- Page 3 FOUND RELATING TO SPECIFIC FUEL TO BE FIRED BEFORE FIRING BOILER. THIS BOILER COMPLIES WITH ALL RELEVANT EUROPEAN DIRECTIVES. EC TYPE CERTIFICATE No. E0113/5074 PRODUCT IDENTIFICATION No. 461AS113 PUBLICATION NO. 500001129 ISSUE ‘A’ OCTOBER 2004 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
-
Page 4: Table Of Contents
BOILER ASSEMBLY ........................8 Assembly of Heat Exchanger Fitting of Boiler Insulation Assembly of Boiler Casing Electrical Supply Filling the System COMMISSIONING ........................... 22 REPLACEMENT OF PARTS ......................23 APPENDIX ‘A’ – TECHNICAL DATA ........................26 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... - Page 5 Table A1 Technical Data Chart ......................26 Table A2 Matched Burner / Boiler Combinations (Natural Gas) ............27 Table A3 Matched Burner / Boiler Combinations (Oil) ................27 Table A4 Oil Nozzle Selection ....................... 28 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 6 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
-
Page 7: Introduction
Portland and Weymouth pressurisation units are (temperature gauge) available from Hamworthy Heating Ltd for sealed A flying lead and plug to connect to the burner systems. An additional thermostat, boiler run lamp, hours run meter and flying lead/plug for high/ Shaftesbury Slimline sectional boilers can be low burners. -
Page 8: Supply And Delivery
Cast Iron Rear Section Screw for furnace pressure take-off, 10mm dia. Burner opening: 130mm dia. standard. Opening drain cock: 3/4” Flame sight glass First step thermostat Second step thermostat Control system display. Run Timer HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... -
Page 9: Positioning, Size And Space Requirements
S250 250kW 1560mm 760mm 1470mm 630mm 440mm 1215mm S270 270kW 1560mm 760mm 1740mm 630mm 440mm 1350mm S290 290kW 1560mm 760mm 1740mm 630mm 440mm 1485mm ° Maximum Water Temperature: 90 Maximum Installation Pressure: 4 bar HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... -
Page 10: Site Location And Preparation
Gas Supply Pipes should be suitable for an upstream pressure of 50mbar max. for Natural Gas. • Boiler house gas isolation valve must be clearly identified and installed close to the entrance / exit. HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... -
Page 11: Flueing
Ensure that all flue and chimney seals are good. • HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... -
Page 12: Water Supply
It is forbidden for the boilers to operate unless fitted with a circulating pump. • Circulating pumps must be selected to ensure a temperature differential of between 5 C and 35 Safety Valve & Manometer Valve Circulating Pump Valve Expansion Tank Figure 4.4 - Water Connections HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... -
Page 13: Electrical Supply
Time clock control should be via the boiler modules stop/start circuit (230v). ADDITIONAL INFORMATION REGARDING ELECTRICAL SUPPLIES IS GIVEN IN BS EN60335, Part 1. NOTE: The appliance must be isolated from the electrical supply if electric arc welding is carried out on connecting pipework. HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... -
Page 14: Boiler Assembly
5.1.2. Select upper and lower rear nipples and apply a coating of paste as indicated above. 5.1.3. Loosely locate nipple into position in housing 5.1.4. Using a 2 kg hammer gently tap the nipple into as shown above. position. HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... - Page 15 5.1.6. Using a 2 kg hammer tap the intermediate section into place. 5.1.7. Prepare the mating edges of the intermediate section with mastic and fit ceramic rope as shown. HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 16 NOTE: Ensure that the number stamped in top right hand corner of casting faces towards the front of the boiler. 5.1.12. Once all sections are in place, attach mounting bars to top and bottom as indicated and tighten. HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 17 5.1.15. Fit top and bottom flanged nipples with the bolts and washers supplied. NOTE: Ensure that gasket is fitted before attaching flange to casting. HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 18 5.1.18. Select divider plates and stoppers, fitting as shown. Fit as follows: S150 2 off small dividers, 2 off large dividers, 2 off stoppers. S190 2 off small dividers, 2 off large dividers, 2 off stoppers.
- Page 19 Secure insulation to body with straps supplied (marked A below) in figure 5.2.1 Figure 5.2.1 5.2.2. Insulation securing tapes should be secured as shown in figure 5.2.2 Pull Pull Figure 5.2.2 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 20 5.3. Assembly of casing covers. Figure 5.3.1 - Exploded View of Casing Upper Guide Rail Lower Guide Rail Figure 5.3.2 - Guide Rails Fitted HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 21 2 off M16 nuts and washers. 5.3.8 Position the upper rear guide support (item 7) on the rear casting, ensuring the folds face inwards towards the front of the boiler, and secure with 2 off M16 nuts and washers. HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 22 5.3.16 Position the left hand upper guide on the upper rear support and secure using screw supplied (item 15). NOTE: At this stage, once all rails are fitted, tighten all fixings. HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 23 (item 18). NOTE: S150 & S190 Models do not have intermediate panels. 5.3.21 Select the right and left front side panels (item 20) and, as in previous 2 steps, slide into place along guide rails, securing with M8 nut and washer supplied (item 21).
- Page 24 5.3.29 Place 2 off 24mm dia. grommets in positions marked 32. 5.3.30 Tighten M16 Nuts (item 34) 5.3.31 Position control panel over M10 x 35 studs at front of boiler and secure with M10 nuts supplied (item 36) HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 25 5.3.35 Assemble the 2 off intermediate stiffeners into the top panel using the screws supplied (item 41). 5.3.36 Fit 8 off centring studs (item 42) using the M4 nuts supplied. 5.3.37 On completion, the top cover should look like this. HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 26 5.4 Electrical Installation. 5.4.1 Electrical Wiring Diagram HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
-
Page 27: Filling The System
These deposits lead to thermal and mechanical constraints, which may go as far as resulting in the cracking of the cast iron sections of the boiler. 5.4.2 Volt Free Contacts Diagram HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... -
Page 28: Commissioning
Ensure that ventilation and air supply to plant room is correct. 6.3 Pipework, Valves and Pump Ensure that; • Pipework and valve arrangement is installed to Hamworthy Heating recommendations. • Circulating system is full of water, vented and pressurised appropriately. •... -
Page 29: Replacement Of Parts
Front Plate Insulation 573405567 Front Cleaning Plate 573405568 Cleaning Plate Insulation 573405569 Divider (small) 573405570 Divider (large) 573405571 Casting Front Section 573405572 Casting Intermediate Section 573405573 Casting Rear Section 573405574 Plunger 3/4” 573405543 Flue Box 573405575 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A... - Page 30 Casing RH Intermediate Panel, Models 220 & 250 573405596 Casing RH Intermediate Panel, Models 270 & 290 573405597 Casing RH Front Panel 573405598 Casing RH Front Fixing Plate 573405599 Casing LH Front Fixing Plate 573405600 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 31 Figure 7.3 - Control Panel Spares Control Panel c/w Wiring 563902229 Control Panel Illuminated Mains Switch 573405560 52 / 54 Thermostat 573405561 Boiler Thermometer 573405562 Safety Limit and Manual Reset 573405563 Run Timer 573405640 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 32 Gas (m³/h) 17.3 21.9 25.3 28.8 31.1 33.4 Flow Oil (kg/h) 14.3 18.1 21.0 23.8 25.7 27.6 Water Resistance (mm WC) Relative Standby Loss (%) Water Capacity (litres) Weight (kg) 1090 1210 1330 1450 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 33 NU-WAY B45 A2 T1S RIELLO RL28 S290 HI/LO NU-WAY B45 A2 T1S NOTE! Heat input values quoted above are based on class D Fuel Oil with a net CV of 35.47 MJ/litre @ 15 HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 34 4.0 x 60° S270 HI/LO 532904041 6.5 x 60° 532904075 3.75 x 60° 532904028 2.25 x 60° S290 HI/LO 532904041 6.5 x 60° 532904032 4.0 x 60° 532904029 2.5 x 60° NOTES INSTALLER SITE ADDRESS HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129/A...
- Page 35 Notes...
- Page 36 Unit 2, Antrim Line Business Park, Sentry Lane, Newtownabbey BT36 8XX tel: 02890 849826 fax: 02890 847443 Website www.hamworthy-heating.com Associate Companies, Offices and Agents throughout the World. Hamworthy reserves the right to make changes and improvements which may necessitate alteration to the specification without prior notice.