Hamworthy EVO S 80 Instructions Manual

Frame and header kit

Hide thumbs

Table Of Contents

Quick Links

Download this manual

EVO S

06/2023

UIN 236071 A03

Frame and Header Kit

80, 100, 120, 150

80P, 100P, 120P

Instructions

When

replacing

any

part

appliance, use only spare parts that you

can be assured conform to the safety

and performance specification that we

require. Do not use reconditioned or

copy parts that have not been clearly

authorised by ACV.

For the very latest copy of literature for

specification and maintenance practices

visit

our

website

www/acv/com/gb

where you can download the relevant

information in PDF format.

this

Table of Contents

Need help?

Do you have a question about the EVO S 80 and is the answer not in the manual?

Questions and answers

Summary of Contents for Hamworthy EVO S 80

Page 1 EVO S Frame and Header Kit 80, 100, 120, 150 80P, 100P, 120P Instructions When replacing part this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by ACV.
Page 2: Table Of Contents
This kit is suitable for the following boilers: Evo S 80,100,120 & 150 using Natural Gas and 80P, 100P & 120P using Propane CONTENTS 1 Introduction ..............3 2 General Description of Systems ........3 3 Multiple Boiler System Components ......6 4 Frame Kit Installation Procedure ........9 5 Header Kit Assembly ............10...
Page 3: Introduction
Note. All boilers need to be sized in accordance to the total required heat load and the modulation capabilities of the appliances. ** See Table 6 for Gas Header sizing. Table 3 Available Evo S Boilers Table 4 Low Loss Header Accessories Product No. DN80 DN100 Evo S 80 100008264400 XB150030 XB150031 Evo S 100 100008264500 Evo S 120...
Page 4 DN100 XB150044 DN100 XB150045 DN100 XB150046 DN100 Table 6 Gas Header Size / Cascade Boiler Water Header Size 4-Wide 5-Wide 6-Wide Evo S 80 DN80 2" 3" 3" Evo S 100 DN80 2" 3" 3" Evo S 120 DN80 3"...
Page 5 Evo S 40 < 0.9 Evo S 60 < 0.9 Evo S 70 < 0.9 Evo S 80 Evo S 100 Evo S 120 Evo S 150 2.85 Note. Pressure drop is present within the dedicated gas header to boiler inlet pipework when supplied by ACV.
Page 6: Multiple Boiler System Components
Operatives should be knowledgeable in handling techniques when performing these tasks and the following precautions should be considered: • Grip the boiler at the base. • Be physically capable. • Use personal protective equipment as appropriate, e.g. gloves, safety footwear. During all manoeuvres and handling actions, every attempt should be made to ensure the following unless unavoidable and/or the weight is light: •...
Page 7 FLOW RETURN LEGEND LEGEND 1. Isolation Valve 1. Isolation Valve 2. Boiler Flow Flexible 2. Boiler Flow Flexible Connection Connection 3. Pump Union 3. 1 ¼” Male Parallel/Taper Hex Nipple 4. Pump inc Gaskets 4. 1 ¼” x 1 ¼” x ¾” Tee 5.
Page 8 IMPORTANT POINTS Before commencing installation: • The frames must stand on a flat and level floor of suitable load bearing capacity. • The header must be bolted to the frame before the hoses are connected to the boiler. MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS Allowances must be made for installation where features are in place that may affect the nominal installation conditions.
Page 9: Frame Kit Installation Procedure
FRAME KIT INSTALLATION PROCEDURE 4.1 SIDE BY SIDE FRAME KIT MOUNTING PROCEDURE 1. Place the frame kit sections in the required position and bolt them together at the top and bottom with the bolts, nuts and washers provided. IMPORTANT: MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS 2.
Page 10: Header Kit Assembly
4.2 BOILER MOUNTING 1. As appropriate mount the boilers onto either the wall plates or the side by side pipekit. LOW LOSS HEADER ASSEMBLY (OPTIONAL ACCESSORY) FITTING LOW LOSS HEADER AND BLANKING FLANGES 1. Fit the low loss header and blanking flanges in the chosen positions. Note.
Page 11 5.2 FITTING HEADER KIT ASSEMBLY ( Steps 1 thru 5 are applicable to Magna 1 and UPMXXL 1. Slide the header kit assembly between the frame legs but do not screw the header kit to the frame at this stage. 2.
Page 12 UPMXXL INSTRUCTIONS 6. Fit the pump to the boiler return connection using the gaskets provided. 7. Fit the two flexible header connections to the boiler pump connection and the flow connection using the sealing washers provided. 8. Tighten header feet to frame feet bolts. UPMXXL shown 5.3 FITTING GAS CONNECTION 1.
Page 13: Installation Drawings For Multiple Boiler Systems
5.6 ASSEMBLE HEADER ONTO FRAME 1. Tighten the header bolts onto the frame. 2. Ensure that the test points on the gas header are accessible. 3. Test all gas joints to ensure they are gas tight and safe. INSTALLATION DRAWINGS FOR MULTIPLE BOILER SYSTEMS 6.1 GENERAL The multiple boiler systems are available in two formats: •...
Page 14 6.2 SIDE BY SIDE FRAME KIT CONFIGURATION 6.2.1 INSTALLATION DRAWING WITH 1 - DN80 120 kW BOILER (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) NOTE: LOW LOSS HEADER OR PLATE HEAT EXCHANGER AND GAS NOTE: LOW LOSS HEADER OR PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE LOCATED EITHER ON THE LH OR RH SIDE OF CONNECTIONS CAN BE LOCATED EITHER ON THE LH OR RH SIDE OF THE ASSEMBLY TO SUIT THE REQUIREMENT OF THE INSTALLATION...
Page 15 6.2.3 INSTALLATION DRAWING WITH 2 - DN80 80-120 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) All dimensions in mm 6.2.4 INSTALLATION DRAWING WITH 2 - DN100 150 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) NOTE: 1.
Page 16 6.2.5 INSTALLATION DRAWING WITH 3 – DN80 80-120 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) All dimensions in mm 6.2.6 INSTALLATION DRAWING WITH 3 – DN100 150 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) NOTE: 1.
Page 17 6.2.7 INSTALLATION DRAWING WITH 4 – DN80 80-100 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) All dimensions in mm 6.2.8 INSTALLATION DRAWING WITH 4 – DN80 120 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) 2454 2000 SYSTEM FLOW...
Page 18 6.2.9 INSTALLATION DRAWING WITH 4 – DN100 150 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) 2480 2000 SYSTEM FLOW DN100 PN6 FLANGE SYSTEM RETURN DN100 PN6 FLANGE All dimensions in mm 6.2.10 INSTALLATION DRAWING WITH 5 – DN80 80-120 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) 2954 2500...
Page 19 6.2.11 INSTALLATION DRAWING WITH 5 – DN100 150 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) 2980 2500 SYSTEM FLOW DN100 PN6 FLANGE SYSTEM RETURN DN100 PN6 FLANGE All dimensions in mm 6.2.12 INSTALLATION DRAWING WITH 6 - DN80 80-100 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) 3451 3000...
Page 20 6.2.13 INSTALLATION DRAWING WITH 6 – DN100 150 kW BOILERS (SIDE BY SIDE) (OPTIONAL LOW LOSS HEADER SHOWN FOR INFORMATION) 3480 3000 SYSTEM FLOW DN100 PN6 FLANGE SYSTEM RETURN DN100 PN6 FLANGE All dimensions in mm 80-150 kW Frame & Header Kits Manual...
Page 21: Electrical Connections & Wiring Diagram
ELECTRICAL CONNECTIONS & WIRING DIAGRAM 7.1 INSTALLER CONNECTIONS FOR MAGNA 1 BOILER PUMP Note. Used with DN100 frame and header kits. 80-150 kW Frame & Header Kits Manual...
Page 22 7.2 INSTALLER CONNECTIONS FOR UPMXXL BOILER PUMP Note. Used on DN80 frame and header kits using low loss headers or plate heat exchangers. 80-150 kW Frame & Header Kits Manual...
Page 23: Commissioning And Testing
COMMISSIONING AND TESTING 1. Electrical and gas safety checks must be carried out on completion of installation as with individual boiler commissioning. 2. Pump setting - follow the instructions supplied with the pump, referring to the installation manual Magna 1 UPMXXL 80-150 kW Frame &...
Page 24 ACV U.K. Limited St. David’s Business Park, Dalgety Bay Fife, Scotland KY11 9PF Tel: 0044 (0)1383 820100 www.acv.com/gb ACV pursues a policy of continuing improvement in the design and performance of its products. The right is therefore reserved to vary specification without notice.

This manual is also suitable for:

Evo s 100 Evo s 120 Evo s 150 Evo s 80p Evo s 100p Evo s 120p