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Table of Contents
Related Manuals for SprayTECH 1150
Summary of Contents for SprayTECH 1150
- Page 1 Diaphragm Pumps Diaphragm Pumps 1150 1150 Piston Pumps Piston Pumps EP2105 EP2105 EP2205 EP2205 EP2300 EP2300 EP2300se EP2300se EP2400 EP2400 EP2510 EP2510 GP2605 GP2605 GP2905 GP2905 HVLP HVLP CS5100 CS5100 CS8100 CS8100 CS9100 CS9100 Maxum II Gun Maxum II Gun...
- Page 3 EP2300 Piston Pump Owner's Manual Model Numbers: 0294006 Cart Mount 0294036 Low Boy SprayTECH 1770 Fernbrook Lane Minneapolis, MN 55447 1297 © 1997 Wagner Spray Tech. All rights reserved. Form No. 0294724E...
- Page 4 GROUNDING INSTRUCTIONS This product must be grounded. In the event of an electrical This product is for use on a nominal 120 volt circuit, and has short circuit, grounding reduces the risk of electric shock by a grounding plug that looks like plug illustrated in sketch A. providing an escape wire for the electric current.
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Page 5: Table Of Contents
CONTENTS Safety Warnings............4-6 Clean-up...............12 Specifications..............7 Maintenance..............13 Initial Set-up..............7 Daily Maintenance............13 Purging & Priming............8 Repacking the Fluid Section........14 Operation............... 9 Motor Brush Replacement..........16 Setting the Pressure............9 Trouble Shooting............17 Using the Spray Gun............10 Parts List...............19 - 29 Pressure Relief Procedure........... -
Page 6: Safety Warnings
WARNING HAZARD PREVENTION Injection Injury - A high pressure stream of paint pro- • Maximum operating range of the gun - 3000 PSI fluid duced by this equipment can pierce the skin and pressure. underlying tissues, leading to serious injury and pos- sible amputation. - Page 7 WARNING PREVENTION HAZARD Explosion or fire - Solvent and paint fumes can explode or • Exhaust and fresh air introduction must be provided to ignite causing property damage and or severe injury. keep the air within the spray area free from accumulation of flammable vapors.
- Page 8 Be certain of com- patibility before use with halogenated hydrocarbon sol- vents. • The SprayTech EP2300 pump is NOT compatible for use with halogenated hydrocarbon solvents. The SprayTech G-05, G-09, and G-10 guns must not be used with halogenated hydrocarbon solvents.
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Page 9: Specifications
6. Maximum Tip Size @2000 psi---------------------- .023" (38H with Handle) (Latex paint) INITIAL SET-UP The SprayTech EP2300 Piston Pump unit is fully assembled upon delivery. Follow these simple steps for set-up: CART MOUNT/LOW BOY LOWBOY 1. Remove the plug from the inlet elbow on the fluid section. -
Page 10: Purging & Priming
PURGING AND PRIMING 4. Set Prime/Spray Ball Valve to the Prime position. This unit is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. For spraying with solvent-based paint, thorough flushing of this material is not necessary. If you are going to spray with LATEX paint, this fluid must be thoroughly cleaned out of the system. -
Page 11: Operation
Purging System for Solvent-Based For a new unit, follow purging and priming steps above. For units already in service, also purge water or solvent from Paint the system as described above, depending on the type of If you are going to spray solvent-based paint, all you need paint being used. -
Page 12: Using The Spray Gun
Using the Spray Gun Prime the Sprayer with Paint 1. Turn the prime/spray ball valve to prime. NOTE: FOLLOW THE INSTRUCTIONS THAT CAME 2. Put the suction tube into the paint container. WITH YOUR GUN. 3. Turn the pressure control knob counterclockwise as far as possible to the lowest pressure setting. -
Page 13: Spraying Technique
Spraying Technique Light Heavy Light Coat Coat Coat You can learn to spray paint as easily as you can learn to paint with a brush or roller. You can get a professional Work looking job in a safe manner by following the spray painting tips below. -
Page 14: Clean-Up
7. The spray gun should be triggered (turned off and on) CLEAN-UP on each stroke. This will save paint and avoid paint buildup at the end of the stroke. However, do not trigger The pump, hose and gun should be during the middle of a stroke. -
Page 15: Maintenance
MAINTENANCE Routine operator maintenance on this unit is minimal. Only three daily procedures are required: (1) lubricating the Filter upper packings, (2) cleaning the high pressure filter screen, Housing and (3) cleaning the intake screen. Filter Support Daily Maintenance Filter O-Ring 1. -
Page 16: Repacking The Fluid Section
Repacking the Fluid Section ALWAYS follow the Pressure A small amount of paint by-passing the piston and coming WARNING Relief Procedure (page 10) out of the slots in the upper piston housing is normal, but if before starting any troubleshooting, servicing, or cleaning. it becomes excessive, or if paint pressure drops, the piston packings need to be replaced. - Page 17 Repacking Fluid Section 34. Soak new leather packings in linseed oil for 5 minutes. Do not oversoak. Continued from Page 14 35. Insert wave spring (9) and lower male adapter (11) into cylinder. Remove leather packings from oil. Install (Refer to Figure 14, Page 14) leather packings (13) alternatively with UHMWPE 16.
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Page 18: Motor Brush Replacement
WARNING NEVER OPERATE PUMP WITHOUT FRONT COVER IN PLACE. Motor Brush Replacement... -
Page 19: Troubleshooting
Check and replace brushes Clogged Tip or Filters Clean tip and filters. Faulty On/Off switch fuse Take to SprayTech Authorized Service Center Unit will not prime Dried out piston packings Remove siphon tube and feel lower ball check to be sure it is free to move off its seat. Place full cup of paint thinner over end of fluid section and turn on pump. - Page 20 Unit lacks power Pressure adjustment low Increase pressure Improper voltage supply Reconnect input voltage for 115 AC Blow Fuses at Pump Excessive pressure Take to SprayTech Authorized Service Circuit Breaker Center Overtightened packings Repair/replace malfunctioning parts gear box, linkage or motor failures...
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Page 21: Parts List
15 14 Figure 16- EP2300 Final Assembly EP2300 FINAL ASSEMBLY - FIGURE 16 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9885547 Elbow 45° 0294611 Hose, Fluid,1/4 NPT 02208 Transducer Assembly 05045 Nipple (See Figure 22) - - - - - - - - Cart Assembly 02975 Strainer... - Page 22 Figure 17- Low Boy Final Assembly EP2300 LOW BOY FINAL ASSEMBLY - FIGURE 17 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. - - - - - - - - LowBoy Cart Assembly 12440 Elbow, 90° (See Figure 19) 0294415 Manifold 51357...
- Page 23 Figure 18 - Cart Assembly CART ASSEMBLY - FIGURE 18 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 0279324 Handle 9890104 Cap, Axle 9802518 Bolt 54458 Screw 0288661 Knob 13538 Bumper 0294558 Frame, Cart 0294534 Spacer, Wheel (NOT SHOWN) 4 0270318 Wheel...
- Page 24 Figure 19- LowBoy Cart Assembly LOWBOY CART ASSEMBLY - FIGURE 19 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 0270318 Wheel 0294445 Handle, Cart 9890104 Cap, Hub 9802518 Bolt, Carriage 0294579 Cart 0288661 Knob, Handle 0270343 Foot, Rubber 0294534 Spacer, Wheel...
- Page 25 Figure 20 - Pressure Control Assembly PRESSURE CONTROL ASSEMBLY - FIGURE 20 Item Part No. Description Qty. Item Part No. Description Qty. 0294837 Pressure Increase Label 02208 Transducer assy. 0295426 Knob (See Figure 23) 02585 Toggle Boot 9822522 Retainer ring 0089986 On/Off plate 03662...
- Page 26 0294133 FLUID SECTION NOTE: ASSEMBLY FIGURE 21 #1 Torque 25 FT. LBS. ITEM PART NO DESCRIPTION QTY. 0294319 Packing nut 0294377 Adapter 08180 Packings, UHMWPE 00078 Packings, leather 0294376 Upper male adapter 0294379 Wave spring 00302 Locknut 0294318 Cylinder 13364 Wave spring 0294316 Piston rod...
- Page 27 TRANSDUCER ASSEMBLY - FIGURE 22 ITEM PART NO. DESCRIPTION 50431 Retainer ring 50504 O-ring 02216 Transducer body 02232 Piston 50512 Back-up ring 50482 O-ring - Standard material 02305* O-Ring - Lacquer based material 50423 Retainer ring 02283 Transducer Packing Kit Includes Items 1, 2, and 4 through 7.
- Page 28 EP2300 MOTOR ASSEMBLY - FIGURE 24 ITEM PART NO. DESCRIPTION QTY. 01678 Brush Holder 01694 Motor Brush 01686 Brush Cap 01783 Stud 19498 Stator Assy. 50148 #10 Lockwasher 50865 10-32 Nut 01791 Belleville Washer 50962 Bearing-Commutator End *01961 Armature w/Bearings * Includes #50962 Bearing NOTE: Washers must be stacked...
- Page 29 39 40 EP2300 Drive Assembly - Figure 25 EP2300 DRIVE ASSEMBLY - FIGURE 25 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 50962 Bearing 0294349 Housing 05274 Low Speed Cluster 05304 11177 Crankshaft 50954 Bearing 53074 Screw 51837 Bearing Washer, Lock 51845...
- Page 30 ∆ ∆ Figure 26 - Dump Valve Assembly 0294220 DUMP VALVE ASSEMBLY - FIGURE 26 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 0294194 Filter Body Assembly 0294555 Head, Filter/Dump Valve 14069 Filter Sieve (50 Mesh) 0294499 Seal, Dump Valve 14068 Filter Sieve (100 Mesh) 0294516...
- Page 31 ∆ ∆ See Note Page 28 Figure 27 - Dump Valve Assembly DUMP VALVE ASSEMBLY - FIGURE 27 Item Part No. Description Qty. Item Part No. Description Qty. 0294502 Housing, Dump Valve 0294516 Seat, Valve 0294966 Repair Kit 9841502 Ball, 10mm 0294499 Seal, Dump Valve 0294214...
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Page 32: Accessories
ACCESSORIES GUN FILTERS Part Color of Filter Mesh Application Fiilter Body Part No. Type Number Number Description Synthetic resin enamels, clean 0153—— Tungsten Carbide Flat Tips varnishes, stains 0089960 Extrafine 0.084 mm 0153003 Tip Guard, Flat Tip azures 0291004 Hose, Whip End, 3' x 3/16" Base coat enamels 0291003 Hose, Whip End, 5’... -
Page 33: Limited Warranty
Limited Warranty Commercial Airless Spray Equipment Two Year Warranty Spray Tech, a division of Wagner Spray Tech Corporation ("Spray Tech"), warrants this product against defects in material and workmanship for a period of two years following the date of purchase by the original purchaser. During that period, Spray Tech will repair or replace any defective or worn-out component or, at Spray Tech’s option, refund to the original purchaser the full purchase price for the product in exchange for the return of that product.