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Cuisinart CERAMIC 900 Assembly Manual
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Cuisinart CERAMIC 900 Assembly Manual

Cuisinart CERAMIC 900 Assembly Manual

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CERAMIC 900
Cuisinart
®
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Missing or damaged parts should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.
LIMITED 5-YEAR WARRANTY
Assemble your grill immediately.
www.cuisinartbbqs.com
ASSEMBLY
MANUAL
85-3086-6 (G61803) Propane
85-3087-4 (G61804) Natural Gas
Manual Revision #: 12092013 PD

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Summary of Contents for Cuisinart CERAMIC 900

  • Page 1 ASSEMBLY MANUAL 85-3086-6 (G61803) Propane CERAMIC 900 Cuisinart ® 85-3087-4 (G61804) Natural Gas READ AND SAVE MANUAL FOR FUTURE REFERENCE. Assemble your grill immediately. Missing or damaged parts should be claimed within 30 days of purchase. For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.
  • Page 2 H E A V Y A R T I C L E N E E D S 2 T O L I F T THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at www.cuisinartbbqs.com CAUTION...

  • Page 3: Hardware Pack

    HARDWARE PACK Tools Needed for Assembly No. Description Part Number Qty. 1/4"-20UNCx38 Screw 20120-13038-250 • #2 Phillips screwdriver (long and short) 1/4"-20UNCx13 Screw 20120-13013-250 • ¼” Slotted screwdriver (long and short) φ7 Lock Washer 41400-07000-250 • Adjustable wrench φ7 Washer 40300-07000-250 •...
  • Page 4 PARTS LIST (PROPANE) FOR 85-3086-6 (G61803) Item No. Qty. Description Part No. Item No. Qty. Description Part No. Top Lid G618-2000-01 Side Shelf Table - Right G618-0700-01 Lid Handle G618-0003-01 Side Shelf Fascia - Right G618-0032-01 Lid Handle End Cap G618-0004-01 Infrared Zone Support Frame G618-0800-01...
  • Page 5 EXPLODED DIAGRAM (PROPANE) FOR 85-3086-6 (G61803) CD CC EXTRAS Assembly Safe Use Ceramic Manual & Care Heat Plate Hardware Tank Manual Guide Pack Screw...
  • Page 6 PARTS LIST (NATURAL GAS) FOR 85-3087-4 (G61804) Item No. Qty. Description Part No. Item No. Qty. Description Part No. Top Lid G618-2000-01 Side Shelf Table - Right G618-0700-01 Lid Handle G618-0003-01 Side Shelf Fascia - Right G618-0032-01 Lid Handle End Cap G618-0004-01 Infrared Zone Support Frame G618-0800-01...
  • Page 7 EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3087-4 (G61804) CD CC EXTRAS Assembly Safe Use Ceramic Manual & Care Heat Plate Hardware Manual Guide Pack...

  • Page 8: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Separate the 2 different types of Wheels, 2 Locking Wheels (ED) and 2 Regular Wheels (EE). Insert the U Pin Tool (#15) into one of the Regular Wheels (EE), as shown in image B. Attach the Regular Wheel (EE) to the front of the Bottom Shelf (EC), and use the U Pin Tool (#15) to secure and tighten.
  • Page 9 ASSEMBLY INSTRUCTIONS Assemble the Lower Back Panel (CO) to the Left and Right Cart Side Panel (EA and EB). YOU WILL NEED: Front View Close up a. Assemble the bottom of the Interior Cart Divide (CQ) to the Bottom Shelf (EC), as shown.
  • Page 10 ASSEMBLY INSTRUCTIONS b. Complete assembly of the Interior Cart Divider (CQ) by assembling to Lower Back Panel (CO), as shown. YOU WILL NEED: Back view a. Preassemble the Interior Cart Shelf (CR) stabilizing hardware, as shown in figure A. b. Mount the Interior Cart Shelf (CR) onto the stabilizing hardware, as shown in figure B.
  • Page 11 ASSEMBLY INSTRUCTIONS Assemble the Left Heat Shield (CS) to the Left Cart Side Panel (EA) and the Interior Cart Divider (CQ), as shown. See close up for correct Left Heat Shield (CS) assembly. YOU WILL NEED: Front view Close up THIS STEP REQUIRES 3 OR MORE PEOPLE.
  • Page 12 ASSEMBLY INSTRUCTIONS b. Remove Electrode Wires (CG) from Manifold Assembly (CA), and feed the wires through the hole in Left Heat Shield (CS), as shown in figure B. Front, left side view c. Assemble the Front Brace (CK) to the Burner Box and Cart Assembly (B + C), as shown in figure C.
  • Page 13 ASSEMBLY INSTRUCTIONS a. Assemble a Towel Bar (DI) to the Left Side Shelf Table (DL), as shown. YOU WILL NEED: b. Repeat for the Right Side Shelf Table (DA). YOU WILL NEED: Close up a. Assemble the Left Side Shelf Assembly (DL and DM) to the Cart Assembly by inserting the Side Shelf tabs into the holes on the Cart Assembly (figure A).
  • Page 14 ASSEMBLY INSTRUCTIONS a. Remove the hardware that is pre-assembled to the Rotisserie Valve (BL) as shown in figure A. b. Insert the rotisserie burner valve stem through the rear of the Left Side Shelf Fascia (DM), and assemble using the hardware removed.
  • Page 15 ASSEMBLY INSTRUCTIONS a. Assemble the Right Side Shelf Assembly (DA and DB) to the Cart Assembly by inserting the Side Shelf tabs into the holes on the Cart Assembly (figure A). Right side view b. Secure using hardware, as shown in figure B. YOU WILL NEED: Side view, under right side shelf a.
  • Page 16 ASSEMBLY INSTRUCTIONS a. Assemble the Infrared Side Burner Wind Shield (DF) to the Infrared Support Frame (DC), as shown in figure A. YOU WILL NEED: Close up b. Assemble the Infrared Support Frame (DC) to the Right Side Shelf Table (DA), as shown. YOU WILL NEED: Front, right side view c.
  • Page 17 ASSEMBLY INSTRUCTIONS d. Make sure that the Infrared Zone Side Burner (DD) engages the Side Burner Valve (CC) gas jet, as shown in figure D. e. Assemble the Infrared Zone Side Burner (DD) to the Infrared Zone Support Frame (DC), at the 2 points indicated in figure E.
  • Page 18 ASSEMBLY INSTRUCTIONS h. Position the Infrared Zone Cooking Grate (DJ) on the Infrared Zone Support Frame (DC). Front, right side view i. Insert the Infrared Grease Tray (DK) into the back of the Infrared Zone Support Frame (DC), as shown. Back, right side view j.
  • Page 19 ASSEMBLY INSTRUCTIONS Assemble the Upper Back Panel (CN) to the Left and Right Cart Side Panels (EA and EB), and Burner Box Assembly (BA), as shown. YOU WILL NEED: Back view Close up a. Insert the Grease Tray (CL) into the opening in the Upper Back Panel (CN), making sure to engage tracks located under Burner Box (BA).
  • Page 20 ASSEMBLY INSTRUCTIONS a. Remove the Electronic Ignition Battery Cap (CF2) and the plastic nut from the Electronic Ignition Assembly (CF1) and feed the Electronic Ignition Assembly (CF1) through the opening in the Interior Cart Divider (CQ), and secure using the nut. b.
  • Page 21 ASSEMBLY INSTRUCTIONS Assemble the Door Handle (EH) to the Left and Right Door Assembly (EF and EG) as shown in figure A. YOU WILL NEED: a. Assemble the Right Door Assembly (EG), to the Bottom Shelf (EC) by inserting the fixed pin (bottom of door) into the hole provided (figure B).
  • Page 22 ASSEMBLY INSTRUCTIONS b. Assemble the top of the Right Door Assembly (EG) to the Front Brace (CK), by pressing in the door support pin and aligning with the hole located on the top right corner of the door. TIP: Use a paint scraper to press-in the support pin, while the second person aligns the door.
  • Page 23 ASSEMBLY INSTRUCTIONS To assemble the Ceramic Heat Plates, locate the following: 3-pc. Stainless Steel Ceramic Radiant (BD) Stone (BE) X 32 ATTENTION: For the purpose of safe shipping and transit, the Stainless Steel Radiants and the Ceramic Stones, have been shipped separately, and will require assembly.
  • Page 24 ASSEMBLY INSTRUCTIONS c. Insert the Ceramic Stones (BE) into the openings on the right side of the Stainless Steel Radiant (BD). NOTE: The flat side of the Ceramic Stones (BE) should be facing up. d. Secure the Ceramic Stones (BE) in place by assembling the right frame back onto the Stainless Steel Radiant (BD), as shown in figure F and G.
  • Page 25 ASSEMBLY INSTRUCTIONS e. Secure using one set of the connectors and hitch pins, removed in step 20A, as shown in figures H – J. You will need these parts from Step A: Connector Hitch Pin Close up f. Repeat steps C and D for the left side of the Stainless Steel Radiant (BD) to complete assembly.
  • Page 26 ASSEMBLY INSTRUCTIONS g. Once assembled, position Ceramic Heat Plates (BD + BE) into the Burner Box (BA), as shown in figure L and M. NOTE: The ports in the middle of the heat plate should be at the front of the burner box.
  • Page 27 ASSEMBLY INSTRUCTIONS a. Place the Cooking Grates (BF) into the Burner Box Assembly (BA), as shown. b. Assemble the Warming Rack (BG) by inserting the fixed pins into the warming rack support bars located on the Burner Box Assembly (BA), as shown. Close up...
  • Page 28 Attach the Regulator coupling nut to the LP cylinder valve. Be careful not to cross thread. Hand tighten only. d. Perform Leak Test. See page 5 of the Cuisinart Safety and Care Manual. ® ATTENTION: For your families safety,...
  • Page 29 FOR NATURAL GAS MODEL ONLY. a. Attach the Natural Gas Hose (CB) to the side burner valve (CC) as shown. b. Perform Leak Test. See page 6 of the Cuisinart Safety and Care Manual. ® ATTENTION: In order to complete installation of your Natural Gas BBQ a 1/2”...

  • Page 30: Join The Conversation

    Visit www.cuisinartbbqs.com to complete product registration. Cuisinart Gourmet Barbecues Customer Service: ® 1-800-309-3452 Join the conversation facebook.com/cuisinartbbqs twitter.com/cuisinartbbqs Cuisinart is a registered ® trademark used under license © 2014 Trileaf Distributions Trifeuil...

This manual is also suitable for:

85-3086-6G6180385-3087-4G61804