Asus RMAPretest User Manual
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Asus RMAPretest User Manual

Asus RMAPretest User Manual

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RMA Pretest user Manual
Motherboard
Rev. 1.01
1

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Summary of Contents for Asus RMAPretest

  • Page 1 RMA Pretest user Manual Motherboard Rev. 1.01...

  • Page 2: Table Of Contents

    Contents 1.ASUS PRETEST FIXTURE PACK…………………………………………………………….3 Package Contests………………………………………………………………………………4 2.Customer pretest flow chart……………………………………………………………….5 3.Pretest operate description….……………………………………………………….6~12 4.Visual inspect fail description………………………………………………………13~14 5.ASUS Test program installation guide…………………………………………..15~18 6.Visual inspection………………………………………………………………………..19~25 7.Customer induce description……………………………………………………….26~30 8.Test tools introduction………………………………………………………………..31~40 9.Motherboard function test…………………………………………………………………41 10.Caution…………………………………………………………………………………………42...

  • Page 3: Asus Pretest Fixture Pack

    Reduce NDF(No Defect Found) rate and save shipping cost. Save TAT(Turn Around Time). ASUS will keep auditing the return NDF rate monthly. If it keeps under 10%, ASUS will provide higher RMA priority and 10 working days of TAT for customers who have done the Pretest.

  • Page 4: Package Contests

    ATX TO AT Cable 22-060001280 AUDIO CABLE (HOUSING*3(BLACK)) 22-060001290 AUDIO CABLE ( HOUSING*1B+HOUSING*2W ) 70-C1OG10-01 COM PORT-1 (REV1.00) 70-C1OG14-02 SWBO-OEM (REV2.00) 70-C1OG15-02 SWBO-ASUS (REV2.00) 80-C1G002-0202 ENG_PRT (R2.02) 80-C1G024-0100 ENG_GPORT_A (R1.00) 80-C1OG29-0100 PORT80M (R1.00) 22-210005890 User Manual AND Test Program CD...

  • Page 5: Customer Pretest Flow Chart

    2.Pretest finish date 3.Mainboard model 4.Mainboard S/N Plug in cpu,Ram,port80M 1.Turn on the power supply 2.Check post code”C1”is Send Report to ASUS TSD display contact window Please fill the Diagnostic card 1. Turn off power supply 2. Plug in (Com_port,Printer_port,USB,LAN,game,IR...

  • Page 6: Pretest Operate Description

    Pretest operate description Visual inspection: 1. Inspect M/B have broken,oxidized….. (Please refer Visual inspection description) 2. Customer induce or not. (Please refer Customer Induce Description) 3. If any M/B components failed to work after inspection,please paste the arrow stacker and write on Diagnostic Card If Visual inspection is OK.
  • Page 7 Check CPU voltage on CPU test card Turn OFF Power supply and Remove CPU Test Card Plug in CPU on Motherboard CPU Slot and CPU FAN connector...
  • Page 8 Plug in memory on Motherboard DIMM Slot Plug in Port80M on Motherboard PCI Slot 1. Turn on the power supply 2. Check post code “C1” is display...
  • Page 9 1. Turn OFF the power supply 2. Plug in PS2 Keyboard Plug in PS2 Mouse Plug in COM_ports...
  • Page 10 Plug in Printer_port Plug in Audio_port Plug in Audio_port Loopback tail on Motherboard audio connectors...
  • Page 11 Plug in VGA_port on Motherboard VGA Connector or VGA Card Plug in Floppy,Hardisk and CD_ROM on Motherboard Connector NOTE: Primary IDE connect Hardisk Secondary IDE connect CD_ROM Plug in SWBO_ASUS on Motherboard Panel Connector NOTE: Orient the red markings on the PANEL ribbon cable to PIN 1...
  • Page 12 Push (SWBO_ASUS) the PWR.SW switch button once will switch on the system and test motherboard function.

  • Page 13: Visual Inspect Fail Description

    Visual inspect fail description Visual inspection: 4. Inspect M/B have broken,oxidized….. (Please refer Visual inspection description) 5. Customer induce or not. (Please refer Customer Induce Description) 6. If any M/B components failed to work after inspection, please paste the arrow stacker and write on Diagnostic Card Paste arrow sticker on damage component Fill in the Diagnostic card...
  • Page 14 Paste Diagnostic Card on PCI Solt Send M/B to Asus RMA...

  • Page 15: Asus Test Program Installation Guide

    ASUS TEST PROGRAM INSTALLATION GUIDE 1. Necessary equipments: 。Disk1(Boot disk) for Windows 98 or Windows ME 。Disk2 with Ghost v6.0 program 。Hard drive (at least 2GB) 。One PC with CD_ROM 2. Load the Ghost image to the Hard Drive a. Get into BIOS Setup and set “Boot Sequence” to “A, C” (boot from floppy (A:)) b.
  • Page 16 h. Press “Open” to load the image file. i. Select “local destination drive” and choose “OK” j. Choose “YES” to proceed with disk load (transfer CD data to hard drive) k. Choose “Reset Computer” to reboot.
  • Page 17 l. Restart and change “Boot Sequence” to “C, A” (boot from hard drive(C:)). m. If you can see the screen below, it means the data has been copied to hard drive successfully. 2. Visual Inspection should be implemented before Pretest. 3.
  • Page 18 e. Choose the proper model name to execute the pretest program. For example: Key in “ ” for P2B.

  • Page 19: Visual Inspection

    Visual Inspection...
  • Page 20 INSPECT BGA CHIPSET Check if the BGA chipset has been pulled out by end user. INSPECT BGA CHIPSET Check if the M/B BGA chipset is lifted.
  • Page 21 INSPECT M/B PCB Check if the M/B PCB is broken. INSPECT M/B BACK PCB Check if the PCB trace is broken.
  • Page 22 INSPECT CPU SOCKET Check if the PCB trace around the CPU socket is broken. INSPECT M/B SLOT Check is any PIN on the SLOT is damaged...
  • Page 23 INSPECT SMD CHIPSET AND Capacitance & Register Check if any SMD chips, capacitance or register is damaged. INSPECT M/B PCB Check if the M/B PCB is broken...
  • Page 24 INSPECT M/B SCREW HOLE Check if any trace around the screw hole is broken. INSPECT M/B CONNECTOR Check if any trace around the battery is broken.
  • Page 25 INSPECT M/B COMPONENT Check if there is any component burnout. INSPECT M/B PCB Oxidize Check if the PCB is oxidized.

  • Page 26: Customer Induce Description

    Customer Induce Description (If the motherboard belongs to “Customer Induce”, it will be returned to the customer without repairing.)
  • Page 27 PCB Trace Scratched (1) PCB Trace Scratched (2) Consecutively three or more traces scratched...
  • Page 28 PCB Oxidation (1) PCB Oxidation (2) If the PCB is oxidized by end user. Ex:Drinks,coffee…..
  • Page 29 PCB Breakage If the M/B PCB is broken by end user. PCB Burning (1) If the M/B or VGA PCB is broken by end user.
  • Page 30 PCB Burning (2) If there is any component burnout by end user. Customer Induced Flaws caused by Customers Self-Repairing or removing parts from PCB.

  • Page 31: Test Tools Introduction

    Test Tools Introduction...
  • Page 32 SWBO-ASUS C O N N E C T O R Plug in Name: SWBO-ASUS Part Number: 70-C1OG15-02 Function: Check message LED & Reset,SMI,Keylock, PWRON PCI PORT 80M CARD Plug in Name：PCI PORT 80M Part Number：80-C1PO40-01.02 Function：POST Code Display...
  • Page 33 KLAMATH SIGNAL CARD (SLOT 1) CPU Plug in Name：KLAMATH SIGNAL CARD Part Number：08-900006600 Function:check CPU Voltage&CPU Signal K7_S2K-PIN TO NAME TEST (SLOT A) CPU Plug in Name：K7_S2K-PIN TO NAME TEST Part Number：08-900009900 Function：check CPU Voltage&CPU Signal...
  • Page 34 COM-Port Loopback Name：COM PORT-1oopback Part Number：70-C1OG10-01 Function：Com-Port test Printer_Port Loopback CONNECTOR Name：ENG_PRT Part Number：80-C1G002-0202 Function：Printer port test...
  • Page 35 ENG_GPORT-A CONNECTOR Name：ENG_GPORT-A Part Number: 70-C1G024-01 Function: Game-Port test AUDIO LOOP-BACK (3 Black) CONNECTOR Name：AUDIO LOOP-BACK Part Number：22-060001280 Function：AUDIO Loop-back test...
  • Page 36 AUDIO LOOP-BACK(2W+1B) CONNECTOR Name：AUDIO LOOP-BACK Part Number：22-060001290 Function：AUDIO Loop-back test MR MODEM CARD CONNECTOR Name：MR MODEM CARD WS-5614DML Part Number： 70R-R00FT1010 Function：Check AMR Interface...
  • Page 37 IR LOOP-BACK CONNECTOR Name：IR LOOP WS-5614DML BACK (1*5) Part Number：20-521048260 Name：IR LOOP-BACK (2*5) Part Number：20-521048270 Function：IR Loop-back test Yellow line-Pin 1 LAN LOOP-BACK Name：LAN LOOP -BACK Part Number：20-521048280 Function：LAN Loop-back test...
  • Page 38 Socket 7 CPU Voltage Test Tools Plug in Vcore (2.0~3.5) Name：PGA 296P SOCK Part Number：22-060000310 Function: CPU Voltage test SOCKET 370 CPU Voltage Test Tools Plug in Vcore (2.0v) Name：PGA 370P SOCK Part Number：22-060000320 Function: CPU Voltage test...
  • Page 39 P4 CPU Voltage Test Tools Plug in Name：PGA 423 SOCK Part Number：22-060001031 Function：CPU Voltage test SOCKET A CPU Voltage Test Tools Vcore(1.5v) Plug in Name：PGA 462 SOCK Part Number：22-060001020 Function： CPU Voltage test...
  • Page 40 CD-ROM Test Tools Name: M017 CD_ROM TX97 Part Number:15-093004001...

  • Page 41: Motherboard Function Test

    M/B FUNCTION TEST GAME PORT& PRINTER AUDIO PORT PORT COM PORT MOUSE MR MODEM AGP VGA PCI SLOT POWER SUPPLY CD_ROM...

  • Page 42: Caution

    CAUTION! Please check Mainboard JUMPER SETTING before testing. (1)CPU frequency jumper setting: a. Jumper Mode: Set the jumpers following the information printed on the motherboard or on the user manual. b. Jumper Free Mode: Make sure the JEN jumper is on the position of Jumper Free Mode and set all the DIP Switches to OFF.

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