Pentair Spectracool G52 Instruction Manual

Pentair Spectracool G52 Instruction Manual

Spectracool air conditioner
Table of Contents

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SPECTRACOOL™

Air Conditioner

G52 Model
INSTRUCTION MANUAL
© 2014 Pentair Equipment Protection
89101404
Rev. F
P/N 89101400

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Summary of Contents for Pentair Spectracool G52

  • Page 1: Air Conditioner

    SPECTRACOOL™ Air Conditioner G52 Model INSTRUCTION MANUAL © 2014 Pentair Equipment Protection 89101404 Rev. F P/N 89101400...
  • Page 2: Table Of Contents

    G52 Generic 3-Phase Schematic (actual unit options may vary) .............................21 G52 Generic Wire Diagram for Remote Access Control (actual unit options may vary) ......................22 G52 Generic 3-Phase Wire Diagram for Remote Access Control (actual unit options may vary) ...................23 DIMENSIONAL DRAWINGS ......................................24 G52 Generic Model Drawing With Remote Access Control ................................24...
  • Page 3: Receiving The Air Conditioner

    Damage evident upon receipt should be noted on the freight bill. Damage should be brought to the attention of the delivering carrier -- NOT to Pentair Equipment Protection -- within 15 days of delivery. Save the carton and packing material and request an inspection. Then file a claim with the delivering carrier.
  • Page 4: Technical Information

    STANDARD AND OPTIONAL COMPONENT OPERATION THERMOSTAT The G52 air conditioner uses our standard 10-1061-16 thermostat. The thermostat setpoint equals the temperature that the air conditioner turns off. The thermostat has a 10 F differential from setpoint until it calls for cooling or heating. An example of operation is shown below.
  • Page 5: Phase Monitor

    SCHEMATICS AND WIRING DIAGRAMS FOR THERMOSTAT CONTROL G521216GXXX GENERIC SCHEMATIC (ACTUAL UNIT OPTIONS MAY VARY) © 2014 Pentair Equipment Protection 89101404 - 5 -...
  • Page 6: G52 All Other Generic 1-Phase Schematic (Actual Unit Options May Vary)

    G52 ALL OTHER GENERIC 1-PHASE SCHEMATIC (ACTUAL UNIT OPTIONS MAY VARY) G52 GENERIC 3-PHASE SCHEMATIC (ACTUAL UNIT OPTIONS MAY VARY) © 2014 Pentair Equipment Protection 89101404 - 6 -...
  • Page 7: G521216Gxxx Generic Wire Diagram (Actual Unit Options May Vary)

    G521216GXXX GENERIC WIRE DIAGRAM (ACTUAL UNIT OPTIONS MAY VARY) 89081449 © 2014 Pentair Equipment Protection 89101404 - 7 -...
  • Page 8: G52 All Other Generic 1-Phase Wire Diagram (Actual Unit Options May Vary)

    G52 ALL OTHER GENERIC 1-PHASE WIRE DIAGRAM (ACTUAL UNIT OPTIONS MAY VARY) 89081442 © 2014 Pentair Equipment Protection 89101404 - 8 -...
  • Page 9: G52 Generic 3-Phase Wire Diagram (Actual Unit Options May Vary)

    G52 GENERIC 3-PHASE WIRE DIAGRAM (ACTUAL UNIT OPTIONS MAY VARY) © 2014 Pentair Equipment Protection 89101404 - 9 -...
  • Page 10: Installation Instructions

    24 VAC terminal strip by noting the locations on the correct wiring diagram. 7. Set thermostat for required cabinet temperature. Refer to Sequence of Operation on page 9 for thermostat adjustment and operation. DIMENSIONAL DRAWINGS 8000 BTU/HR. WITH THERMOSTATS 88045775 © 2014 Pentair Equipment Protection 89101404 - 10 -...
  • Page 11: 12000 Btu/Hr. With Thermostats

    12000 BTU/HR. WITH THERMOSTATS 88016286 8000-12000 BTU/HR. (G520846G05X, G521246G05X) WITH THERMOSTATS 88027244 © 2014 Pentair Equipment Protection 89101404 - 11 -...
  • Page 12: 8000 Btu/Hr. (G520846G15X) With Thermostats

    BEHIND REMOVABLE PANEL. 1/4-20 UNC (12) MOUNTING HOLES NOTE: APPROVE TO TYPE 3R/4/12. MOUNTING GASKET SUPPLIED (NOT SHOWN). ACCESS HOLE TO .375 [9.5] O.D. DRAIN STUB 12000 BTU/HR. (G521246G15X) WITH THERMOSTATS 89059259 © 2014 Pentair Equipment Protection 89101404 - 12 -...
  • Page 13 89061033 88015593 SURFACE MOUNT SURFACE MOUNT (3-PHASE VOLTAGE) 88017668 PARTIAL RECESS MOUNT Figure 1 Cutout Dimensions © 2014 Pentair Equipment Protection 89101404 - 13 -...
  • Page 14: Remote Access Control (Optional)

    Start-up Request AMBER Not Used Not Used AMBER Not Used Not Used AMBER Heater Active Not Used Alarm Active Not Used AMBER Controller Active Not Used AMBER Not Used Not Used © 2014 Pentair Equipment Protection 89101404 - 14 -...
  • Page 15: Displaying And Changing Program Variables

    The Remote Access Control has a normally open dry contact alarm output with a resistive load rating of 250 VAC at 3 amps. Two yellow 18 AWG wires located at the back of the air conditioner provide a connection to this output. © 2014 Pentair Equipment Protection 89101404...
  • Page 16: Alarm Input Connection

    Read and change the state of IP addressing (static or dynamic) • Read current Alarm Status SOFTWARE AND CONFIGURATION FILE DOWNLOADS The PC Interface Tool, MIB file, EDS file, EtherNet_IP Object file and Coil_Register file can be downloaded from www.hoffmanonline.com. © 2014 Pentair Equipment Protection 89101404 - 16 -...
  • Page 17: Using The Pc Interface Tool

    To change to statically assigning IP Address Mode Uncheck Use DHCP Server checkbox • • Enter Device IP Address, Subnet Mask, Gateway IP Address, Trap IP Address and Community Click Load Ethernet Info button • © 2014 Pentair Equipment Protection 89101404 - 17 -...
  • Page 18: Ethernet Communication Mode

    Click Load Ethernet Info button ALARM LOG ACCESSIBLE WITH SNMP • Using custom software with the provided MIB file gives the ability to view a log of the last 25 alarms © 2014 Pentair Equipment Protection 89101404 - 18 -...
  • Page 19: Remote Access Control Pin-Out

    Y (na) U2 INPUTS GND (na) T1, EVAP IN THERMISTOR T2, EVAP OUT THERMISTOR T1, T2 GND CONTROLLER POWER BLK40 CONTROLLER POWER WHT41 POWER GROUND BLACK U3 DATA DIRECTION GREEN DATA WHITE © 2014 Pentair Equipment Protection 89101404 - 19 -...
  • Page 20: Schematic And Wiring Diagram For Remote Access Control

    SCHEMATIC AND WIRING DIAGRAM FOR REMOTE ACCESS CONTROL G52 1-PHASE GENERIC SCHEMATIC (ACTUAL UNIT OPTIONS MAY VARY) © 2014 Pentair Equipment Protection 89101404 - 20 -...
  • Page 21: G52 Generic 3-Phase Schematic (Actual Unit Options May Vary)

    G52 GENERIC 3-PHASE SCHEMATIC (ACTUAL UNIT OPTIONS MAY VARY) © 2014 Pentair Equipment Protection 89101404 - 21 -...
  • Page 22: G52 Generic Wire Diagram For Remote Access Control (Actual Unit Options May Vary)

    G52 GENERIC WIRE DIAGRAM FOR REMOTE ACCESS CONTROL (ACTUAL UNIT OPTIONS MAY VARY) © 2014 Pentair Equipment Protection 89101404 - 22 -...
  • Page 23: G52 Generic 3-Phase Wire Diagram For Remote Access Control (Actual Unit Options May Vary)

    G52 GENERIC 3-PHASE WIRE DIAGRAM FOR REMOTE ACCESS CONTROL (ACTUAL UNIT OPTIONS MAY VARY) © 2014 Pentair Equipment Protection 89101404 - 23 -...
  • Page 24: Dimensional Drawings

    DIMENSIONAL DRAWINGS G52 GENERIC MODEL DRAWING WITH REMOTE ACCESS CONTROL © 2014 Pentair Equipment Protection 89101404 - 24 -...
  • Page 25: Installation Instructions With Remote Access Control

    HACR circuit breaker. 6. Set controller setpoints for required cabinet temperature. Refer to DISPLAYING AND CHANGING PROGRAM VARIABLES on page 15 for setpoint adjustment and operation. 88015593 Surface Mount Figure 2 Cut-out Drawing © 2014 Pentair Equipment Protection 89101404 - 25 -...
  • Page 26: Maintenance

    1. Flush the filter with warm water from the exhaust side to the intake side. DO NOT USE CAUSTICS. 2. After flushing, allow filter to drain. Placing it with a corner down will assure complete drainage. © 2014 Pentair Equipment Protection 89101404...
  • Page 27: Condenser And Evaporator Air Movers

    CAUTION Operation of the air conditioner in areas containing airborne caustics or chemicals can rapidly deteriorate filters, condenser coils, blowers and motors, etc. Contact Pentair Equipment Protection for special recommendations. REFRIGERANT LOSS Each air conditioner is thoroughly tested prior to leaving the factory to insure against refrigeration leaks. Shipping damage or microscopic leaks not found with sensitive electronic refrigerant leak detection equipment during manufacture may require repair or recharging of the system.
  • Page 28: Refrigerant Properties Chart (R 134A)

    15-26 70-75 2.0-2.8 8-22 17-30 G520846GXXX 75-80 2.1-2.9 8-22 18-31 80-85 2.1-2.9 8-22 19-32 65-70 2.3-3.0 9-22 22-36 70-75 2.3-3.0 9-23 23-37 G521246GXXX 75-80 2.4-3.1 9-24 24-38 80-85 2.4-3.1 10-25 24-38 © 2014 Pentair Equipment Protection 89101404 - 28 -...
  • Page 29: 8000 Btu/Hr. Unit Characteristics

    50/60 Hz Voltage Range +/- 10% of rated Cooling Amps at Max Conditions 11.2/12.3 5.6/7.0-6.2 3.1/3.2 Heating Amps 17.3 Compressor RLA / LRA 6.0/48.3 3.2/27.0 2.0/16.0 Evaporator Fan RLA* Condenser Fan RLA* © 2014 Pentair Equipment Protection 89101404 - 29 -...
  • Page 30: 12000 Btu/Hr. Unit Characteristics

    Voltage Range +/- 10% of rated Cooling Amps at Max Conditions 16.1/21.0 9.1/10.6 - 9.5 3.5/3.7 Heating Amps 17.3 Compressor RLA / LRA 9.8/57.0 4.9/38.0 2.1/16/0 Evaporator Fan RLA* Condenser Fan RLA* © 2014 Pentair Equipment Protection 89101404 - 30 -...
  • Page 31: Service Data

    Thermal Expansion Valve 10-1040-42 10-1040-31 10-1040-42 10-1040-42 10-1040-31 10-1040-31 Thermal Overload, 10-1007-79 10-1007-80 10-1007-73 10-1007-74 10-1007-70 Compressor Thermostat, SPDT, 55-100F 10-1061-16 10-1061-16 10-1061-16 10-1061-16 10-1061-16 10-1061-16 Transformer 460/230V 400VA 10-1006-128 10-1006-128 © 2014 Pentair Equipment Protection 89101404 - 31 -...
  • Page 32: Trouble Shooting

    Is the compressor showing signs of this? YES, wait 5 minutes, then proceed to step 8. NO, possible problem: » Defective thermostat Repair or Replace » Defective overload defective part » Defective relay © 2014 Pentair Equipment Protection 89101404 - 32 -...
  • Page 33: Symptoms And Possible Causes - Thermostat Version

    Short in system Drain plugged Drain tube kinked Getting water in enclosure Enclosure not sealed (allowing humidity in) Mounting gasket damaged For additional technical support, contact Pentair Equipment Protection at 800-896-2665. © 2014 Pentair Equipment Protection 89101404 - 33 -...
  • Page 34: Basic Air Conditioning Trouble Shooting Check List - Remote Access Control Version

    YES, proceed to step 7. NO, possible problem: » Unit still in Recycle Time Delay mode » Enclosure temperature below cooling Wait and/or heat enclosure thermistor T1 setpoint temperature © 2014 Pentair Equipment Protection 89101404 - 34 -...
  • Page 35: Symptoms And Possible Causes - Remote Access Control Version

    Short in system Drain plugged Drain tube kinked Getting water in enclosure Enclosure not sealed (allowing humidity in) Mounting gasket damaged For additional technical support, contact Pentair Equipment Protection at 800-896-2665. © 2014 Pentair Equipment Protection 89101404 - 35 -...
  • Page 36 NOTES © 2014 Pentair Equipment Protection 89101404 - 36 -...
  • Page 37 NOTES © 2014 Pentair Equipment Protection 89101404 - 37 -...
  • Page 38: Warranty

    Pentair Equipment Protection approval. Pentair Equipment Protection must be notified of a claim in writing not later than fourteen (14) days from the date when Buyer has become aware of such occurrence, or where the defect is such that it may cause damage, immediately, such notice containing a description of how the defect manifests itself.
  • Page 39: Limitation Of Liability

    B. All returns to Pentair Equipment Protection must be securely packed, using original cartons if possible. All returns must have the RMA number visible on the outside of the carton. Pentair Equipment Protection is not responsible for material damaged in transit. Any refrigerant-bearing Goods must be shipped upright for return.
  • Page 40 Pentair Equipment Protection 2100 Ho man Way Minneapolis, MN 55303 USA +1.763.422.2211 +1.763.576.3200 PentairEquipmentProtection.com © 2014 Pentair Equipment Protection 89101404 Rev. F P/N 89101400...

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