Related Manuals for Casall PT1 Power Trainer
Summary of Contents for Casall PT1 Power Trainer
- Page 1 Inspire, By Casall ASSEMBLY & OPERATION MANUAL Power Trainer RECORD SERIAL NUMBER HERE www.inspirefitness.net Dec. 2010...
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Page 2: Table Of Contents
TABLE OF CONTENTS Section Description ..........Page Instructions ............Tools Required ............ Parts & Hardware List ......... .. Hardware Sizing Chart......... . Assembly Instructions ......... .. 7-28 Exploded Diagram ..........Decal Reference ..........General Maintenance Information ......Maintenance Schedule ... -
Page 3: Instructions
Use the parts list included in this manual to verify that all parts are accounted for before assembly. If any parts are missing, contact the retailer of this product for replacement parts. Or, visit service.casall.se for more information. Service of your home gym should only be preformed by an authorized INSPIRE retailer. -
Page 4: Parts & Hardware List
Part List for Power Trainer 说明 Part# Description Spec. Q'ty (pcs) Main Base Main Upright Left Leg Right Leg Left Support Arm Right Support Arm Cross Brace Top Beam Lat Bar Assembly Right Handlebar Assembly Left Handlebar Assembly Connector Plate Arm Cushion Backrest Cushion Assembly Backrest Cushion Hanging plate... - Page 5 Part List continued Power Trainer Hexagon socket button head screws M10*20 Black Zinc Plated Flat-head inner hexagon screw with shoulder φ12*93*M10 Black Zinc Plated Hexagon socket button head screws M8*15 Black Zinc Plated Hexagon socket button head screws M10*70 Black Zinc Plated Hexagon socket button head screws M10*125 Black Zinc Plated...
- Page 6 Part List continued Power Trainer Upright tube assembly R Chrome Plated Upright tube assembly L Chrome Plated 71 L Φ33*Φ21*140 Adjusting grip BLACK Handle Assembly Adjusting Sleeve Assembly -R Adjusting Sleeve Assembly -L Carriage Sleeve BLACK T-shaped Lock Pin Rubber Plate 37*20*3 BLACK Storage Hanger Bushing...
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Page 7: Hardware Sizing Chart
Hardware Sizing Chart PAGE 5... - Page 8 Hardware Sizing Chart Continued PAGE 6...
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Page 9: Assembly Instructions
STOP! VERY IMPORTANT: To assemble the Inspire Fitness PT1, follow the hardware listing for the PT1 on the three hardware boards. The hardware needed for a step might be located on more than one board. For Example: the hardware for Step 1 is found on two separate boards. - Page 10 Step 1 Attach Right & Left Legs (#3R & 3L) to Main Upright (#2) & Main Base (#1) using: One (M10 x 4/5” Bolt) Three (M10 x 4 1/8” Bolt) Attach Rear Stabilizer (#69) to Main Base (#1) using: Three (M10 x 3 3/4” Bolts) Note: Finger Tighten Only Page 8 12/10...
- Page 11 Step 2 Attach Left & Right Support Arms (#4L & 4R) to Main Upright (#2) using: Two (M10 x 4” Bolts) Attach Both Support Arms (#4L & 4R) and the Foot Plate (#83) to the Legs using: Two (M10 x 3 3/8” Bolts) Attach Foot Plate (#83) to Left and Right Legs (#3L &...
- Page 12 Step 3 Attach Guide Rods (#60) to Main Base (#1) Using: Two (M10 x 1 3/5” Bolts) Note: Finger Tighten Only Page 10 12/10...
- Page 13 Step 4 Step 4: Attach Bottom Shroud Plate (#53) and Guide Rod Spacer (#52) to Main Base Using: Two (M10 x 2 1/8” Bolts) Note: Wrench Tighten Steps 3 & 4 Now. Page 11 12/10...
- Page 14 Step 5 IMPORTANT! Thread U Attach U Shaped Pulley Bracket (#61) and pulley to Selector Stem (#58). shaped Pulley bracket bolt halfway into Selector Stem and tighten Jam Nut securely. NOTE: Before beginning Step 5: If optional 200 lb. heavy weight stack is being assembled, eliminate the Weight Stack Risers(#54).
- Page 15 Step 6 NOTE: Upper Shroud Plate has three 4” bolts pre-installed. Attach the Upper Shroud Plate (#53) to the Shroud Plate Mount (#62) by threading the three Button Head Screws half way down threaded barrels. NOTE: Be sure that all three Button Head Screws are threaded to an equal depth. Page 13 12/10...
- Page 16 Step 7 Attach Shroud Plate Mount (#62) to Top Beam (#6) Using: Two (M10 x 2 3/4” Bolts) Slide Shroud Plate Mount (#62) onto the Guide Rods (#60) Attach Top Beam (#6) to Main Upright (#2) Using: Two (M10 x 2 3/4” Bolts) Note: Finger Tighten Only.
- Page 17 Step 8 Attach Guide Rods (#60) to Top Beam Assembly (#6) Using: Two (M10 x 1 3/5” Bolts) Note: Finger Tighten Only. Page 15 12/10...
- Page 18 Step 9 Attach Lat Bar Assembly (#7) to Top Beam Assembly (#6) Using: Two (M10 x 4 7/8” Bolts) Note: Wrench Tighten This Step Now. Page 16 12/10...
- Page 19 Step 10 Attach Right & Left Handlebars (#8R & 8L) to Main Upright (#2) Using: One (M12 x 3 5/8” Bolt) Attach Right Handlebar (#8R) and Left Handlebar (#8L) to Connector Plate using: Four (M8 x 3/5” Bolts) Note: Wrench Tighten This Step Now. Page 17 12/10...
- Page 20 Step 11 Attach Arm Cushions (#10) to Right & Left Handlebars (#8R & 8L) Using: Four (M10 x 4/5” bolts) Note: Wrench Tighten This Step Now, But Do Not Over Tighten Page 18 12/10...
- Page 21 Step 12 Attach the Left Slider Assembly (#74L) to the Left Slider Tube (#71L). Attach the Right Slider Assembly (#74R) to the Right Slider Tube (#71R). NOTE: Be sure that the window in the Left and Right Slider assemblies are above the T-shaped lock pin (#76).
- Page 22 Step 13 Attach Lower Pulley Brackets (#82) to bottom of Right & Left Selector Tube Using: Four (M10 x 2” Bolts) Attach Right & Left Selector Tubes (#71R & 71L) and Lower Pulley Brackets to the Right & Left Legs (#3R &...
- Page 23 Step 14 Attach Upper Pulley Bracket Assembly (#63) to Top Beam (#6) Using: One (M10 x 2 3/4” Bolt) Slide Rear Upright Tube (#64) into Rear Stabilizer (#69), then attach to Upper Pulley Bracket Assembly (#63) using: One (M10 x 1 1/4” Bolt) Note: Wrench Tighten Steps 7, 8, 13 &...
- Page 24 Step 15 Pulleys 2 & 3 Pulleys 5 & 6 Pulley 4 Cable Joint Pulley 1 Cable Joint Pulley 7 Starting at the back of the gym, begin by routing the Rear Cable (#84) around Pulley 1. Continue to the top of the gym and route around pulleys 2 & 3. Continue down and around Pulley 4 and then up and around pulleys 5 &...
- Page 25 Step 16 U Bracket Cable End Pulley 15 Pulley 14 Pulley 16 Pulley 8 Pulley 12 Pulley 17 Pulley 9 Pulley 13 Plastic Bushing Pulley 10 Pulley 11 Cable Guide Bracket Step 16 is threading the right side cable. Begin by locating cable (#85). Feed the end without the plastic ball between pulleys 8 &...
- Page 26 Step 17 Pulley 25 U Bracket Cable End Pulley 24 Pulley 26 Pulley 18 Pulley 22 Pulley 27 Pulley 19 Plastic Bushing Cable Guide Bracket Pulley 20 Pulley 23 Pulley 21 Step 17 is threading the left side cable. Begin by locating cable (#85). Feed the end without the plastic ball between pulleys 18 &...
- Page 27 Step 18 Attach Shroud to top and bottom shroud plates. Begin at the top and wrap the Shroud around the Shroud Plate by matching up the Velcro. Once the top is secure, begin wrapping the shroud around the bottom shroud plate. Pull down-ward as you wrap so the shroud is taut.
- Page 28 Step 19 Attach U Brackets (#13) to Backrest Cushion (#11) using: Four (M10 x 4/5” Bolts) Note: Wrench Tighten Now But Do Not Over Tighten. Page 26 12/10...
- Page 29 Step 20 Attach the Backrest Cushion (#11) to the flange on the Main Upright (#2). Attach Left and Right Push Up Tubes (#16L & #16R). Page 27 12/10...
- Page 30 Step 21 Attach D handles to Adjustable Hi/Low Pulleys using Spring Clips. NOTE: At this point it is necessary to seat the cables. Start by verifying that cables are centered in the grooves of all pulleys. Next, adjust both swivel pulleys to knee level. Select a weight you can comfortably handle for a standing upright row.
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Page 31: Exploded Diagram
Exploded Diagram PAGE 29... -
Page 32: Decal Reference
DECAL REFERENCE PAGE 30... -
Page 33: General Maintenance Information
GENERAL MAINTENANCE INFORMATION Periodically inspect the cables for splitting, cracking or fraying. Also, watch for bulging or flat areas in the cable. Immediately replace cables at the first signs of damage or wear. Never use equipment with damaged or worn cables. ... -
Page 34: Maintenance Schedule
MAINTENANCE SCHEDULE HOME ROUTINE ENTRY DATE MAINTENANCE Inspect: Links, Pull Pins, WEEKLY Snap Links, Swivels, Weight Stack Pins WEEKLY Clean: Upholstery Inspect: Cables WEEKLY and their Fittings Inspect: Tautness of all WEEKLY Shrouds Inspect: Accessory Bars 3 MONTHS and Handles 3 MONTHS Inspect: All Decals Inspect: All Nuts and...