Hughes IP Voyager Installation Manual

Satellite terminal

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Summary of Contents for Hughes IP Voyager

  • Page 2 Copyright © 2013 Hughes Network Systems, LLC All rights reserved. This publication and its contents are proprietary to Hughes Network Systems, LLC. No part of this publication may be reproduced in any form or by any means without the written permission of Hughes Network Systems, LLC, 11717 Exploration Lane, Germantown, Maryland 20876.
  • Page 3: Table Of Contents

    Contents Understanding safety alert messages ..................vii Messages concerning personal injury ......................vii Safety symbols .......................... vii Chapter 1 Introduction......................9 Hughes mobile satellite terminals ......................9 Below Deck Unit (BDU) .........................10 Physical dimensions..........................10 Power port............................11 Table 2. Power port pin out........................11 Four RJ-45 Ethernet with Power over Ethernet (PoE) ports..............11 WLAN port ............................12 Antenna port............................12 SIM card...............................12...
  • Page 5 Figures Figure 1-1. BDU (left) and ADU (right) Land Mobile antenna............... 9 Figure 1-2. Below Decks Unit (BDU) ....................10 Figure 1-3. Fitting the SIM card Cover....................13 Figure 2-1. BDU - mounting dimensions in mm................... 16 Figure 2-2 BDU Wiring Diagram ......................16 Figure 3-1.
  • Page 7: Understanding Safety Alert Messages

    Understanding safety alert messages Safety alert messages call attention to potential safety hazards and tell you how to avoid them. These messages are identified by the signal words WARNING or CAUTION, as illustrated below. To avoid possible property damage, personal injury, or in some cases possible death, read and comply with all safety alert messages.
  • Page 9: Chapter 1 Introduction

    Chapter 1 Introduction The purpose of this guide is to provide assistance to personnel installing the Thuraya IP Voyager mobile satellite terminal into a vehicle. This terminal must be installed by Authorized Service Personnel. Note: Damages resulting in the failure to conform to the instructions found herein, as well as standard installation practices, will be the responsibility of the installer.
  • Page 10: Below Deck Unit (Bdu)

    The Thuraya Mobility (Land Mobile) kit is shipped with the following contents: Model Hughes part Description number Thuraya IP Voyager 3500462-0004 Radio, Thuraya IP Voyager (kit) (9105) Land Mobile kit 9506197-0001 WLAN antenna (2.4 GHz, 3 dB) 3500472-0001 Power cable with 3-pin connector...
  • Page 11: Power Port

    Power port The power port is the connection from the power supply (vehicle battery or some other 12 or 24Vdc power source) to the BDU. The power cable has a positive DC power line, a Remote Switch line and a negative DC power line. Line type Pin number V+ DC power line...
  • Page 12: Wlan Port

    The antenna cable carries DC power; do not connect or disconnect the antenna cable while the unit is powered on. ONLY use the Thuraya Land Mobile Antenna Type HN221 with this BDU – use of other antennas may damage the BDU and Antenna and shall void the warranty.
  • Page 13: System Power Requirements

    0287015. To replace the fuse, pull fuse out of fuse holder (pliers may be needed to grip fuse) and press new fuse into fuse holder. Spare fuses are provided with your Thuraya IP Voyager terminal. Power Cable The Power cable uses a Phoenix contact #1718384 PC5/3 STCL-7, 62 connector and the pinout is shown in the Table below.
  • Page 14 Chapter 2 Standard Cable connections In addition to the DC power connection, an ignition sense connection must be made. This is done using the three-wire power cable. In the case of a vehicle installation, the power source is typically the vehicle battery. Cables should be routed appropriately, cable ties and clamps should be used as required to ensure that vibration and/or rubbing of the cables does not occur.
  • Page 15: Below Deck Unit (Bdu) Install

    Chapter 3 Below Deck Unit (BDU) Install The BDU is generally located in an area accessible by the operator and protected from water and heat. The ADU is generally located in a position to give clear line of sight to the satellite and to avoid exposure of microwave radiation to personnel.
  • Page 16: Bdu Mounting Information

    BDU mounting information 1. The BDU can be mounted in either the horizontal or vertical position. 2. Install the BDU in a protected but ventilated area. Allow at least a 1-inch space around top and sides to provide adequate cooling. 3.
  • Page 17: Chapter 3 Above Deck Unit (Adu) Install

    Antenna Installation When the Thuraya IP Voyager terminal is powered up - avoid exposure to microwave radiation. Keep a minimum safe distance of 1 meter (39 inches) to the side and above the antenna.
  • Page 18 Do not locate the antenna close to interfering signal sources or receivers. It is recommended that no other antennas be located within three meters of the Thuraya Mobility antenna. If there is other equipment installed near the Thuraya IP Voyager terminal, it is recommended to operate all equipment simultaneously and verify there is no co-interference.
  • Page 19: Antenna Mounting

    Antenna Mounting Always install the antenna so that it is in a horizontal position, even if the surface on which it is installed e.g. roof of a vehicle, is not horizontal. The antenna has three drainage holes at the bottom. Always install the antenna so that clearance between bottom of antenna with drainage holes and mounting surface is no less than 5 mm and preferably 10mm, refer to Fig.2.
  • Page 20: Antenna Magnetic Mounting

    Antenna Magnetic Mounting Three magnetic mounts (part number 1502819-0003) are optional for the antenna installation. These mounts will withstand 100 mph wind force when properly installed on a flat metal surface such as a vehicle’s roof. The magnet mount consists of three individual high-intensity magnets with rubber coating.
  • Page 21: Antenna Vibration

    Antenna Vibration The antenna is designed to meet the following operational vibration levels in any of three perpendicular directions measured at the mounting base of the radome Random Vibration: 1.05 grms with the following spectral density 5-20Hz………….0.02g 20-150Hz……….-3dB/octave Single Frequency Vibration: 5-10Hz with amplitude 2.54 mm 10-15Hz with amplitude 0.76mm 15-25Hz with amplitude 0.40mm...

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