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SIMATIC PCS 7 OSx
Hardware Manual
(PA–RISC)
Order Number: 6ES7 6550XX028BB1
Manual Assembly Number: 2807185–0001
Original Edition

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   Summary of Contents for Siemens SIMATIC PCS 7 OSx

  • Page 1 SIMATIC PCS 7 OSx Hardware Manual (PA–RISC) Order Number: 6ES7 6550XX028BB1 Manual Assembly Number: 2807185–0001 Original Edition...
  • Page 2 Automation, Inc. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Since Siemens Energy & Automation, Inc., does not possess full access to data concerning all of the uses and applications of customers’...
  • Page 3 MANUAL PUBLICATION HISTORY SIMATIC PCS 7 OSx 4.0.0 Hardware Manual (PA–RISC) Order Manual Number: 6ES7 6550XX028BB1 Refer to this history in all correspondence and/or discussion about this manual. Event Date Description Original Issue 6/98 Original Issue (2807185–0001)
  • Page 4 LIST OF EFFECTIVE PAGES Pages Description Cover/Copyright Original History/Effective Pages Original Trademarks Original iii — ix Original 1-1 — 1-24 Original 2-1 — 2-7 Original A-1 — A-10 Original B-1 — B-5 Original C-1 — C-3 Original Index-1 — Index-2 Original Registration Original...
  • Page 5 Trademarks SIMATICr and SINECr are registered trademarks of Siemens AG. PCSt is a trademark of Siemens Energy & Automation, Inc. Excelt is a trademark and Windowsr is a registered trademark of Microsoft Corporation. Intelr and Pentiumr are registered trademarks of the Intel Corporation.
  • Page 6: Table Of Contents

    ............SIMATIC PCS 7 OSx System .
  • Page 7 1.11 Connecting the System to the Industrial Ethernet ........1-21 1.12 Connecting Options: Printer...
  • Page 8 List of Figures System Component Connections ..........Isolating Ground and Neutral from Conduit .
  • Page 9 List of Tables Storage Environment Specifications ..........Equipment Carton Weights and Dimensions .
  • Page 10: Preface

    What’s in the Other The OSx manual set consists of several manuals. If you cannot find the Manuals? information that you need in the SIMATIC PCS 7 OSx Hardware Manual (PA RISC), check these other books: SIMATIC PCS 7 OSx System Administration Manual...
  • Page 11 Operate state. SIMATIC PCS 7 OSx Interface to S5 Controllers Manual This manual describes the OSx interface with SIMATIC S5 controllers.
  • Page 12 Lotus 1-2-3, or into another UNIX or VMS application. If You Need Help If you have difficulty with your system, contact the Siemens Energy & Automation, Inc., Technical Services Group in the U.S.A. at 423–461–2522, or outside the U.S.A. at 49–911–895–7000.
  • Page 13: Chapter 1 Hardware Overview

    ..............1-24 SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview...
  • Page 14: Overview Of System Components

    Use of this product in a domestic environment may cause radio frequency interference, which may disrupt other electronic equipment. If you are using this product in a non-industrial, non-scientific environment, take proper installation precautions. Hardware Overview SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 15: System Component Connections

    SCSI to Magneto-Optical Drive (Optional) Keyboard Ethernet (LAN-TP) Pointing Device Ethernet 1 (LAN-AUI) Serial port 1 (optional S7200 CPU 212 alarm) Serial port 2 Handle Power Ethernet 2 (Optional) Figure 1-1 System Component Connections SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview...
  • Page 16: Hardware Assemblies

    Hardware Assemblies SIMATIC PCS 7 OSx The SIMATIC PCS 7 OSx system consists of the following major System subassemblies. The System Unit (Model B132L+) controls the scheduling and the gathering of data from the Industrial Ethernet network. The system unit makes decisions on what to do with the gathered data based upon the database configuration.
  • Page 17: Optional Printers

    NOTE: An Uninterruptible Power Supply (UPS) is recommended to ensure continuous operation during AC power failures. Refer to Appendix C UPS cabling information. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview...
  • Page 18: Equipment Storage Requirements

    CAUTION Motors, copy machines, and similar devices used near equipment can destroy stored data and distort monitor color purity. Keep equipment away from transformers and other sources of electromagnetic fields. Hardware Overview SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 19: Equipment Carton Weights And Dimensions

    2.0 lbs. Trackball 12.7 cm 16.5 cm 24.8 cm 1.1 kg Magneto-Optical Disk Drive 9.0 in. 17.3 in. 12.3 in. 12.0 lbs. (optional) 22.9 cm 43.8 cm 31.1 cm 5.44 kg SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview...
  • Page 20: Media Storage

    Overall space requirements should also include provisions for storing spare parts. Choose a storage area that meets equipment storage specifications. Refer to Table 1-1 Table 1-2 for environmental considerations and space requirements. Hardware Overview SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 21: Equipment Physical Dimensions

    There are several openings at the top and at the rear of the monitor cabinet for cooling purposes. Plan for enough space around the monitor cabinet (two inches minimum) to provide adequate cooling. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview...
  • Page 22: Power Requirements

    Monitor (21-inch) 90–270 VAC 47–63 Hertz 1.2 Amperes (120 W maximum) Monitor (17-inch) 100–240 VAC 50–60 Hertz 80 Watts 1.9 Amperes Magneto-Optical Drive 100–240 VAC 50–60 Hertz 0.8–0.5 Amperes 1-10 Hardware Overview SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 23: Ac Power Requirements

    NOTE: OSx requires a dedicated power source (free of use by other equipment). This is particularly important if the other equipment uses large amounts of power, resulting in AC waveform distortion. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview 1-11...
  • Page 24: Earth Ground

    Data Terminal or Circuit Computer Equipment Service Breaker Receptacle Entrance Panel Conduit Conduit Neutral Protective Ground Power Earth Company Ground Earth Ground Figure 1-2 Isolating Ground and Neutral from Conduit 1-12 Hardware Overview SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 25: Minimizing Effects Of Electrical Noise

    Areas subject to lightning storms may require installation of a lightning protector, particularly if the building is serviced by aerial power lines or if the power utility has installed lightning protectors on the primary source. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview 1-13...
  • Page 26: Control Room Environment Specifications

    For this reason, the system support platforms must be very stable and capable of absorbing shocks without allowing damage to the system. Table 1-5 lists the environmental specifications for SIMATIC PCS 7 OSx. Table 1-5 Environmental Specifications Parameter SIMATIC PCS 7 Operating temperature* 5–35 C...
  • Page 27: Lighting

    If you are installing your system on a concrete floor or on a raised floor above concrete, you must seal the concrete before you install the system. Concrete dust is extremely harmful to disk drives. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview 1-15...
  • Page 28: Fire Protection Considerations

    Halon gas extinguishes fire while minimizing damage to disks, tapes, or electronic circuitry. Emergency Exits Remember to include emergency exits in your control room in case of fire or other emergencies. 1-16 Hardware Overview SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 29: Site Planning Checklist

    Prepare the control room environment according to specifications. Determine the lighting requirements for the control room. Determine the flooring requirements for the control room. Plan a fire protection system for the control room. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview 1-17...
  • Page 30: Connecting Input Devices

    Operator Key- board (Back View) Pointing Device Engineering Keyboard Figure 1-3 Installing the Engineering and Operator Keyboards 1-18 Hardware Overview SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 31: Installing The Engineering Keyboard

    If you do not have an operator keyboard, you can connect the engineering Engineering keyboard and a pointing device directly to the system unit. Figure 1-4 shows Keyboard cable connections. Engineering Pointing Device Keyboard Figure 1-4 Installing the Engineering Keyboard SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview 1-19...
  • Page 32: Connecting The Monitor

    1-5. If you need an extension cable for the monitor, use a 15-pin female to 15-pin male cable. 15-pin to 5 BNC Video Cable Connection Color Monitor Figure 1-5 Connecting the Monitor 1-20 Hardware Overview SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 33: Connecting The System To The Industrial Ethernet

    The second network requires a UTP to AUI adapter. A Lancast adapter is provided for this purpose (Figure 1-6). If you need assistance, contact the Siemens Energy & Automation, Inc., Technical Services Group in the U.S.A. at 423–461–2522. Outside the U.S.A., call 49–911–895–7000. Ethernet (LAN-TP)
  • Page 34: Connecting Options: Printer

    You have the option of connecting parallel printers to the system unit. Figure 1-7 shows how to install the cable to connect your printer to the system unit. Printer (Optional) Figure 1-7 Connecting the Printer (Optional) 1-22 Hardware Overview SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 35: Connecting Options: S7-200 Cpu 212 Alarm Option

    S7–200 CPU 212 RS–232 Serial Port 1 RS–485 Failover Circuit Adapter Ribbon Cable Switch Failover Circuit PC/PPI Cable Figure 1-8 Connecting the OSx Station to the S7–200 CPU 212 SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Hardware Overview 1-23...
  • Page 36: Connecting Options: Magneto-optical Drive

    Switch on power to the host computer. If You Need Help If you have difficulty connecting the optical drive, contact the Siemens Energy & Automation, Inc., Technical Services Group in the U.S.A. at 423–461–2522, or outside the U.S.A. at 49–911–895–7000.
  • Page 37: Chapter 2 Optional Card Locations

    ............. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 38: Card Locations

    To configure OSx software for a second ethernet connection, refer to Section 2.2. Table 2-1 Bezel Positions for System Unit Cards Bezel Slot Type Installed Card Description Position Slot 1 Ethernet card #2 Slot 2 Not used Optional Card Locations SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 39: System Unit Card Locations

    Second Ethernet Card (optional) Figure 2-1 System Unit Card Locations SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Optional Card Locations...
  • Page 40: Installing A Second Ethernet Card

    Do not attempt these procedures unless you are thoroughly familiar with precautions required when working around high voltage equipment. Follow appropriate safety precautions. Optional Card Locations SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 41 Network Setup OSx stations in the system. For instructions, refer to the Quickstart chapter in the SIMATIC PCS 7 OSx 4.0.0 System Administration Manual. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Optional Card Locations...
  • Page 42: System Diagnostics

    If you have not configured your printer correctly, the test malfunctions. Press to exit diagnostics, correct Delete the problem, and repeat the test. Figure 2-2 System Diagnostics Screen Optional Card Locations SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 43 To cancel a diagnostic test while it is running, press the key. Note Delete that this not only stops the current test from running, but also dismisses the diagnostics process. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Optional Card Locations...
  • Page 44: Appendix A Alarm Applications/failover Option

    ..........A-10 SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Alarm Applications/Failover Option...
  • Page 45: S7-200 Cpu 212 Cpu Specifications And Pin-out Data

    S7–200 CPU 212 Specifications and Pin-out Data The S7–200 CPU 212 provides external warning and critical alarms for the SIMATIC PCS 7 OSx system. The S7–200 is programmed at the factory for this application. If replacement is required, order Alarm/Failover kit 6ES76550XX001BE1.
  • Page 46: External Connector

    The 24 VDC source is connected to the watchdog common (1L). If the Channel 2 normally closed contact is used, be sure that no conflict occurs with the failover circuit. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Alarm Applications/Failover Option...
  • Page 47: Application 1: Single Alarm

    Event Preferences Configuration in the chapter on configuring OSx stations in the SIMATIC PCS 7 OSx System Administration Manual. Alarm Applications/Failover Option SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 48: Theory

    This opens the normally-closed contact on Output Channel #1. NOTE: If you have difficulty with your system, contact the Siemens Energy & Automation, Inc., Technical Services Group in the U.S.A. at 423–461–2522, or outside the U.S.A. at 49–911–895–7000.
  • Page 49: Application 2: Dual Alarms

    The output contact does not unlatch until you clear the alarm condition. NOTE: If you have difficulty with your system, contact the Siemens Energy & Automation, Inc., Technical Services Group in the U.S.A. at 423–461–2522, or outside the U.S.A. at 49–911–895–7000.
  • Page 50: Dual Alarms

    24 VAC or 24 VDC Power Alarm Board Supply Q0.3 Output Relay #1 Channel Annunciator Q0.4 120 VAC Output Channel Power Supply Q0.5 Relay #2 Annunciator Figure A-2 Dual Alarms SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Alarm Applications/Failover Option...
  • Page 51: Connecting Options: Failover Circuit

    Primary Alive Output (Q0.0) 24 volt Present Input (I0.1) Primary Alive Input (I0.0) 24 VDC+ (L+) Input Common (1M) 24 VDC– (M) Any pin numbers not listed have no connections. Alarm Applications/Failover Option SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 52: Failover Cable Wiring Diagram

    Figure A-3 Failover Cable Wiring Diagram SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Alarm Applications/Failover Option...
  • Page 53: Failover Circuit Length Calculation

    If you need more cable length, use larger wire. NOTE: Avoid routing the failover wiring near high voltage cables (480 volts or higher), as well as other sources of noise that could adversely affect the signals. A-10 Alarm Applications/Failover Option SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 54 ............SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 55: Appendix B Routine Maintenance

    Areas subject to damage from this type of interference include hard disks, floppy diskettes, magneto-optical disks, and color monitors. Routine Maintenance SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 56: Handling Floppy Diskettes, Cds, And Magneto-optical Disks

    Failure to remove important diskettes from the drive can result in loss of data. Do not leave diskettes containing important configuration, backup, or operating system software in the drive for extended periods of time. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Routine Maintenance...
  • Page 57: Scheduled Maintenance

    Other minor repair may be delayed for action at a time appropriate to the user. If you discover a more serious problem that requires immediate action, contact your supplier. Routine Maintenance SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 58: Maintaining Disk Drives

    Dust particles on the read/write heads can cause a variety of problems, including premature wearing out of diskettes. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Routine Maintenance...
  • Page 59: Appendix C Uninterruptible Power Supply

    ..............SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 60: Power Cabling

    UPS power using a 2 KVA system. AC Power 2 KVA UPS Power System Unit Power Strip 1 System Printer Unit (Opt.) Monitor Figure C-1 Cabling Diagram (2 KVA UPS) Uninterruptible Power Supply SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC)
  • Page 61: System Current And Voltage Values

    1.0 Ampere 0.24 Amperes 20.5 Watts * Peak Power-on Current, exponentially decreases from the listed Peak Power-on Current to the average Peak Current in approximately five cycles of line power. SIMATIC PCS 7 OSx 4.0.0 Hardware (PA RISC) Uninterruptible Power Supply...
  • Page 62 Index Hardware (continued) pointing device, 1-18 printer, 1-22 Alarm, annunciation dual-alarm example, A-6 single-alarm example, A-4 Alarm card configuration Installation, system dual-alarm example, A-6 communications card, 2-2 single-alarm example, A-4 connecting failover circuit, A-8 connecting failover circuit, A-8 connecting keyboards, 1-18 connecting pointing device, 1-18 Alarm option, testing, 2-6 connecting printer, 1-22...
  • Page 63 Pointing device, connecting to system unit, 1-18 System diagnostics, 2-6 Power supply, C-2 System installation communications card, 2-2 Printer connecting failover circuit, A-8 connecting to system unit, 1-22 connecting keyboards, 1-18 testing, 2-6 connecting pointing device, 1-18 video, calibration, 2-7 connecting printer, 1-22 connecting to network, 1-21 installing monitor, 1-20...
  • Page 64: Index

    Yes! Please send me a questionnaire. No. Thanks anyway. Your Name: Title: Telephone Number: Company Name: Company Address: Manual Name: SIMATIC PCS 7 OSx 4.0.0 Hardware Manual (PA–RISC) Edition: Original Manual Assembly Number: 2807185–0001 Date: 6/98 Order Number: 6ES7 6550XX028BB1...
  • Page 65 FOLD SIEMENS ENERGY & AUTOMATION INC NO POSTAGE 3000 BILL GARLAND ROAD NECESSARY IF MAILED P O BOX 1255 IN THE JOHNSON CITY TN 37605–1255 UNITED STATES BUSINESS REPLY MAIL PERMIT NO.3 FIRST CLASS JOHNSON CITY, TN POSTAGE WILL BE PAID BY ADDRESSEE ATTN TECHNICAL COMMUNICATIONS M/S 519 SIEMENS ENERGY &...

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