Sussman ES Installation, Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. Sussman Manuals
  4. Boiler
  5. ES
  6. Installation, operation and maintenance manual

Sussman ES Installation, Operation And Maintenance Manual

Boilers
Hide thumbs Also See for ES:
Table of Contents

Advertisement

Quick Links

Sussman Boilers
Installation, Operation and Maintenance Manual
Model No. ______________________
Boiler Serial No. _________________
National Board No. ______________
Safety Valve Set Pressure________
Power Circuit Voltage ____________
Control Circuit Voltage ___________
Amps _____ Phase _____ HZ ______
IMPORTANT: This data file contains the National
Board Registration Certificate approving your boiler.
It must be kept near the boiler at all times.
Products covered by this manual:
Series
KW Range
Steam Rate*
______________________________________________________________________
ES, HU
12-180
36-542 lbs/hr 1.2-18.4 0-100 psig
SSB
12-180
36-542 lbs/hr 1.2-18.4 0-100 psig
*Steam Rate- Steam @ 212 F with 50 F feed water
SSB Boilers have all wetted metal parts Stainless Steel and are
required to be operated on distilled, de-ionized or RO type
water having a minimum specific resistivity of 1 Megohm-cm.
ES & HU Boilers are of Carbon Steel construction and are not
to be operated on distilled, deionized or RO type water.
IMPORTANT NOTE:
As you follow these instructions, you will notice warning and caution symbols. This blocked information is important for the safe and efficient installation and operation of
electric boilers. These are two types of potential hazards that may occur during this installation and operation:
states a hazard which may
cause serious injury or death if
precautions are not followed.
PSIG
Max
BHP
Design Pres.
Work Pres.
85 psig
85 psig
may occur if you do not follow instructions.
A Division of Sussman-Automatic Corporation
43-20 34th Street, Long Island City, NY 11101 • (718) 937-4500
1-800-238-3535 • Fax: (718) 937-4676 • email: seb@sussmancorp.com
www.sussmanboilers.com
: ES, SSB & HU

TABLE OF CONTENTS

& Component Identification. . . . . . . . . . . . . . . . 2
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Installation
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Pre-Operation Check. . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . 14
Condensate Return Systems. . . . . . . . . . . . . . . . 16
Blowdown Separator Tanks . . . . . . . . . . . . . . . . 17
Specification Charts . . . . . . . . . . . . . . . . . . . . . . 18
Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Gauge Glass Installation . . . . . . . . . . . . . . . . 20-21
Element Replacement . . . . . . . . . . . . . . . . . . . . . 22
Water Quality Information for Carbon
Steel Boilers . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
signals a situation where
minor injury or product damage
. . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . 14
. . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . 15
. . . . . . . 15
IMPORTANT NOTE:
This highlights information that is especial-
ly relevant to a problem-free installation.
Made in USA
PUR 101137
07/03

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ES and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sussman ES

Summary of Contents for Sussman ES

  • Page 1: Table Of Contents

    Blowdown Separator Tanks ....17 ES & HU Boilers are of Carbon Steel construction and are not Specification Charts ..... . 18 to be operated on distilled, deionized or RO type water.

  • Page 2: Model No

    ES 24–72; HU 75–205 44" 23" 33" 1/2”NPT 1” NPT ___________________________________________________ ES 100; HU 310 59" 28" 34" 1/2”NPT 1 1/2”NPT ___________________________________________________ ES 135–180; HU 410–550 61" 30" 36" 1/2”NPT 2” NPT ___________________________________________________ SSB 12–18 36" 20" 28" 1/2”NPT 1/2”NPT ___________________________________________________ SSB 24–72...

  • Page 3: Dimensional & Clearing Specifications

    Sussman Boilers Installation, Operation & Maintenance Manual Dimensional & Clearance Specifications Pressure Operating High Limit Gauge Steam Outlet Pressure Pressure 15 PSIG Control Control Safety Valve On/Off Switch Gauge Glass Assembly Height MM 150 Liquid Level Control (see note 3)
  • Page 4 Detailed ES81017/81017MR auxiliary low water cut off wiring. d. Detailed SSB auxiliary low water cut off wiring. e. ES81600 Auto blowdown wiring diagram. f. Detailed sequencer package wiring diagram. Wiring Diagram Control Circuit ES and SSB Electric Boilers 120V 1PH INPUT FIELD WIRING CONTROL...
  • Page 5 1. Power Terminal Block only on boilers with two or more contactors 2. Power Fuses only on boilers rated 20 amperes and larger. 3. See Parts List for contactor and heating element information. ES Electric Boilers with Manual Reset- Auxiliary Low Water Cutoff 120V 1PH INPUT...
  • Page 6 Sussman Boilers Installation, Operation & Maintenance Manual Wiring Diagram Control Circuit ES Electric Boilers with Manual Reset- Auxiliary Low Water Cutoff 120V 1PH INPUT CONTROL FIELD WIRING TERMINAL BLOCK FACTORY WIRING ON-OFF SWITCH PILOT SOLENOID VALVE LIGHT PUMP MOTOR RELAY...
  • Page 7 Sussman Boilers Installation, Operation & Maintenance Manual Wiring Diagram Control Circuit ES and SSB Electric Boilers with Automatic Blowdown System 120V 1PH FIELD WIRING INPUT FACTORY WIRING CONTROL TERMINAL BLOCK PILOT LIGHT 7-DAY 24-HR OPEN TIMER CLOSE ES81600 MOTORIZED AUTOMATIC...
  • Page 8 Sussman Boilers Installation, Operation & Maintenance Manual Wiring Diagram Control Circuit SSB Electric Boilers with Manual Reset, Auxiliary Low Water Cutoff 120V 1PH INPUT FIELD WIRING CONTROL FACTORY WIRING TERMINAL BLOCK SOLENOID VALVE ON-OFF SWITCH PILOT LIGHT RELAY HIGH LIMIT...

  • Page 9: Wiring Diagrams

    Sussman Boilers Installation, Operation & Maintenance Manual Installation REFER TO NATIONAL AND ALL APPLICABLE LOCAL CODES FOR SPECIFIC INSTALLATION REQUIREMENTS. 1. The boiler should be mounted on a solid, level foundation. 2. The boiler should be located with suitable clearances, refer to page 3 and Code requirements.

  • Page 10: Pre-Operation Check

    Sussman Boilers Installation, Operation & Maintenance Manual Installation- Wiring (cont.) 5. If a separate control circuit is used, it should be connected to the control circuit terminal block. 6. Remote mounted water feed systems (i.e. condensate return, motor and pump) should be connected to the junc- tion box provided on the outside of the boiler jacket.

  • Page 11: Pressure Controls, Operation & Testing

    Sussman Boilers Installation, Operation & Maintenance Manual Pressure Controls, Operation and Testing Note: All boilers are provided with one high limit pressure control and at least one operating pressure control. 1. The high limit pressure control is equipped with a manual reset feature. There is no subtractive differential scale with this type of control 2.

  • Page 12: Blowdown

    Sussman Boilers Installation, Operation & Maintenance Manual Blowdown A daily blowdown is an essential part of boiler operation. It is the best and most important part of preventative main- tenance you can give your boiler and will add years of life to the unit. Make sure a blowdown schedule is established and followed regularly.

  • Page 13: Maintenance

    HAZARD OF ELECTRIC SHOCK. DISCONNECT ALL ELECTRICAL POWER BEFORE WORKING ON BOILER. Sussman Electric Steam Boilers are designed for years of trouble-free performance. To establish a good preventative maintenance program, we suggest that the facility maintenance person or engineer familiarize themselves with these simple rules.

  • Page 14: Optional Equipment

    Optional Equipment AUXILIARY LOW WATER CUT OFF • For model ES & HU boilers P/N ES81017 & ES81017MR (w/ manual reset), this system will not work with distilled, de- ionized, de-mineralized or RO type water. • For model SSB boilers p/n SSB81017 & SSB81017MR (w/ manual reset).

  • Page 15: Vacuum Breaker Systems

    Optional Equipment (cont) VACUUM BREAKER SYSTEMS • For model ES boilers P/N ES89369 • For model SSB boilers P/N SSB89369 A vacuum breaker will prevent a boiler from flooding as a result of the steam condensing internally and creating a vacu- um after boiler shutdown.

  • Page 16: Condensate Return Systems

    Sussman Boilers Installation, Operation & Maintenance Manual Condensate Return Systems Models 38083V & 38084V " DIA COVER PLATE EASY ACCESS FOR MAINTENANCE VENT SAFETY BAR " VENT WITH SAFETY BAR CONDENSATE RETURN FLASH TUBE VENT (label) FLOAT VALVE COLD WATER INLET 39010-F OVERFLOW OUTLET 1"...

  • Page 17: Blowdown Separator Tanks

    54" ___________________________________________________________________________________________ The Sussman separator design incorporates a water seal at the outlet which permits the operator to introduce cold water from the bottom to mix with the hot water and boiler steam blowdown in the separator. This reduces the outlet temperature to a level that makes it safe for discharge.

  • Page 18: Specification Charts

    Sussman Boilers Installation, Operation & Maintenance Manual Steam Gauge Specifications Pressure/ __________________________________________ Temperature Chart ________________ Boiler Lbs/Hr 3-Ph __________________________________________ Model No. KW Rating Steam** Volts*** Amps Gauge Temperature Pressure F˚ C˚ ________________ PSIG ES-12* 1.22 36.2 __________________________________________ ________________________ ________________________ ES-18* 1.84...

  • Page 19: Sizing

    Sussman Boilers Installation, Operation & Maintenance Manual Sizing Use the following Table to determine KW Boiler rating when steam load and feedwater temperatures are known. ___________________________________________________________________ Feed Water ___________________________________________________________________ ( F˚) .3347 .3355 .3375 .3388 .3406 .3422 .3431 .3447 .3458 .3464...

  • Page 20: Gauge Glass Installation

    Sussman Boilers Installation, Operation & Maintenance Manual Gauge Glass Installation IMPORTANT NOTE: Read all warnings and instructions before performing installation or maintenance. Safety glasses and gloves should be worn at all times when working with or examining water Top Gauge gauge glass and connections.
  • Page 21 Sussman Boilers Installation, Operation & Maintenance Manual Gauge Glass Installation - Use and Care DO NOTs DO NOT use glass if it contains any scratches, chips, or any other visible signs of damage. DO NOT reuse any tubular glass or glass packings.

  • Page 22: Element Replacement

    Sussman Boilers Installation, Operation & Maintenance Manual Element Replacement READ INSTRUCTIONS COMPLETELY BEFORE STARING WORK 1" Steam Equalizing Pipe Before installing your new element(s), be sure Boiler the McDonnell Miller low water cutoff and aux. low water cutoff (if supplied) is operating perfectly. The float...

  • Page 23: Steel Boilers

    Sussman Boilers Installation, Operation & Maintenance Manual Water Quality Information for Carbon Steel Boilers FOR OPTIMUM RESULTS, THE FEEDWATER SUPPLY SHOULD BE TESTED PRIOR TO INITIAL STARTUP, IF THE MINERAL CONTENT EXCEEDS THE FOLLOWING RECOMMENDED LIMITS, VARIOUS EXTERNAL TREATMENT PROCESSES (WATER SOFTENER, REVERSE OSMOSIS, ETC,) MAY BE USED TO CORRECT THE PROBLEM.

  • Page 24: Warranty

    THIS WARRANTY SUPERCEDES ALL PRIOR WARRANTY COVERAGE. Sussman-Automatic Corporation hereby extends to the original purchaser of its Industrial Steam and Hot Water Boilers, Steam Superheaters and Heat Exchanger products (“Boiler Products”) a warranty against defects in materials and workmanship for the period indicated below.

This manual is also suitable for:

SsbEs 12Es 18Es 24Es 72Es 30 ... Show all

Table of Contents

Save PDF