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Installation, Operation and Maintenance Manual
Model No. ___________________________
Generator Serial No. __________________
National Board No____________________
IMPORTANT: This data file contains the National Board Registration Certificate approving your
generator. It must be kept near the generator at all times.
Products Covered by this Manual
KW
Model
Range
__________________________________________________________________________________________
ES 30A
30
__________________________________________________________________________________________
ES 36A
36
__________________________________________________________________________________________
HP30A
30
__________________________________________________________________________________________
*Line water pressure must be a minimum of 10 PSIG higher than generator operating pressure or you will require high pressure water feed
w/motor and pump.
Power Circuit Voltage ___________________
Control Circuit Voltage __________________
Amps ________ Phase ________ Cy ________
Steam Rate
BHP
90 lbs./hr
3.0
108 lbs./hr
3.6
90 lbs./hr
3.0
A Division of Sussman-Automatic Corporation
43-20 34th Street, Long Island City, NY 11101
Fax: 718-937-4676
www.sussmanboilers.com
•
ES30A - ES36A - HP30A
Electric Steam Generators
Design
Pressure
100 PSIG
100 PSIG
100 PSIG
718-937-4500
•
Email: seb@sussmancorp.com
•
Max. Work
Pressure*
85 PSIG
85 PSIG
85 PSIG
PN 100600 1.17
1-800 238- 3535
•
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Summary of Contents for Sussman ES30A
- Page 1 ES30A - ES36A - HP30A Electric Steam Generators Installation, Operation and Maintenance Manual Model No. ___________________________ Power Circuit Voltage ___________________ Generator Serial No. __________________ Control Circuit Voltage __________________ National Board No____________________ Amps ________ Phase ________ Cy ________ IMPORTANT: This data file contains the National Board Registration Certificate approving your generator.
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Page 2: Standard Features
Incoming water line pressure must be 10 PSIG boiler is in operation. greater than generator operating pressure. If not, a • ON-OFF SWITCH motor/pump must be used. Specify Sussman ES Complete with pilot light, for switching on the 38002A high pressure water feed motor/pump system. generator. -
Page 3: Installation
ES 30A - ES36A - HP 30A Electric Steam Generator Installation, Operation and Maintenance Manual _____________________________________________________________________________ Installation C A U T I O N Refer to National and all applicable Local Codes for specific installation requirements. NOTE: Reference heating element clearance requirements for particular boiler to allow for removal of elements. -
Page 4: Wiring Diagram
ES 30A - ES36A - HP 30A Electric Steam Generator Installation, Operation and Maintenance Manual _____________________________________________________________________________ Wiring Diagram ES 30A, ES 36 A, HP 30A Electric Boilers Factory Wiring Field Wiring NOTE: *See Boiler Nameplate for Input Requirements... -
Page 5: Operation
ES 30A - ES36A - HP 30A Electric Steam Generator Installation, Operation and Maintenance Manual _____________________________________________________________________________ Pre-Operation Check - All Boilers lWCO/PUMP CONTROL, OPERATION AND TESTING All valves for incoming water supply are to be fully opened. Main disconnect switch to be in "ON” position. Boiler switch to be in "ON"... - Page 6 HAZARD OF ELECTRICAL SHOCK. DISCONNECT ALL POWER BEFORE WORKING ON BOILER. Sussman Electric Steam boilers are designed for years of trouble-free performance. To establish a good preventative maintenance program, we suggest that the building maintenance person or engineer familiarize themselves with these simple rules.
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Page 7: Element Replacement
ES 30A - ES36A - HP 30A Electric Steam Generator Installation, Operation and Maintenance Manual _____________________________________________________________________________ Element Replacement READ INSTRUCTIONS COMPLETELY BEFORE STARTING WORK C A U T I O N Before Installing your new elements be sure the McDonnell Miller low water cut-off and aux. low water cutoff Boiler with 1”... -
Page 8: Gauge Glass Installation
ES 30A - ES36A - HP 30A Electric Steam Generator Installation, Operation and Maintenance Manual _____________________________________________________________________________ Gauge Glass Installation IMPORTANT NOTE: Read all warnings and instruc- tions before performing installation or maintenance. Top Gauge Safety glasses and gloves should be worn at all times Fitting when working with or examining water gauge glass and connections. - Page 9 ES 30A - ES36A - HP 30A Electric Steam Generator Installation, Operation and Maintenance Manual _____________________________________________________________________________ Gauge Glass Installation - Use and Care DO NOTs DO NOT use glass if it contains any scratches, chips, or any other visible signs of damage. DO NOT reuse any tubular glass or glass packings.
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Page 10: Water Quality Information For Carbon Steel Boilers
ES 30A - ES36A - HP 30A Electric Steam Generator Installation, Operation and Maintenance Manual _____________________________________________________________________________ Water Quality Information for Carbon Steel Boilers FOR OPTIMUM RESULTS, THE FEEDWATER SUPPLY SHOULD BE TESTED PRIOR TO INITIAL STARTUP, IF THE MINERAL CONTENT EXCEEDS THE FOLLOWING RECOMMENDED LIMITS, VARIOUS EXTERNAL TREATMENT PROCESSES (WATER SOFTENER, REVERSE OSMOSIS, ETC,) MAY BE USED TO CORRECT THE PROBLEM. -
Page 11: Spare Parts List
Contactor, 60 AMP, 3 Pole 240V 99173C Gauge Valve Set ____________________________________________________ ____________________________________________________ 99031 Water Solenoid 1/2”120V ES30A/36A 99178B Drain Gate Valve 1/2” ES30A/36A & HP30A ____________________________________________________ ____________________________________________________ 99032 Water Solenoid 1/2”240V ES30A/36A 99197 Pressure Gauge 160 PSIG, 2-1/2” NPT ____________________________________________________... - Page 12 PN 100600 1.17 A Division of Sussman-Automatic Corporation 43-20 34th Street, Long Island City, NY 11101 718-937-4500 1-800 238- 3535 • • Fax: 718-937-4676 www.sussmanboilers.com Email: seb@sussmancorp.com • •...
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