Sussman SVS Series Installation, Operation And Maintenance Manual

Sussman SVS Series Installation, Operation And Maintenance Manual

Steam boiler

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Installation, Operation and Maintenance Manual & Spare Parts List
For factory inquiries about this boiler please have available the Model no. and
Serial no., Voltage, kW and Phase of the supplied equipment. This information is
available on the boiler name plateand operation.
IMPORTANT NOTE:
As you follow these instructions, you will notice warning and caution symbols. This blocked information is important for the safe and efficient
installation and operation of electric boilers. These are two types of potential hazards that may occur during this installation and operation:
states a hazard which may
WARNING
cause serious injury or
death if precautions are not followed.
CAUTION
age may occur if you do not follow instructions.
A Division of Sussman-Automatic Corporation
43-20 34th Street, Long Island City, NY 11101 • (718) 937-4500
1-800-238-3535 • Fax: (718) 937-4676 • email: seb@sussmancorp.com
www.sussmanboilers.com
Series SVS
Steam Boiler
Model No. _____________________________
Boiler Serial No. ________________________
National Board No. _____________________
Safety Valve Set Pressure ____________PSIG
Power Circuit Voltage ___________________
Control Circuit Voltage __________________
Amps ______ Phase ______ HZ ______

TABLE OF CONTENTS . . . . . . . . . . .

1. Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Operating Principles . . . . . . . . . . . . . . . . . . . 2
3. Specifications . . . . . . . . . . . . . . . . . . . . . . . 3-4
4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
5. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. Pre-Operation Check . . . . . . . . . . . . . . . . . . . 7
8. Start-Up and Operation. . . . . . . . . . . . . . . . . 8
9. Maintenance . . . . . . . . . . . . . . . . . . . . . . . 9-10
10. Drawings & Literature . . . . . . . . . . . . . . . . 10
11. Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . 10
12. Trouble Shooting Guide . . . . . . . . . . . . . . 11
13. Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
signals a situation where
minor injury or product dam-
IMPORTANT NOTE:
This highlights information that is especial-
ly relevant to a problem-free installation.
UR100433 6/11 Rev 2.0
.
PG

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Summary of Contents for Sussman SVS Series

  • Page 1: Table Of Contents

    UR100433 6/11 Rev 2.0 A Division of Sussman-Automatic Corporation 43-20 34th Street, Long Island City, NY 11101 • (718) 937-4500 1-800-238-3535 • Fax: (718) 937-4676 • email: seb@sussmancorp.com...
  • Page 2: Scope

    1. Scope This manual details the installation, operation and mainte- Your SVS Steam Boiler is designed and manufactured to meet nance instructions, and spare parts list for Sussman Series ASME regulations. When properly operated and maintained, SVS Steam Boilers. you can expect years of trouble free service.
  • Page 3: Specifications

    Sussman Boilers Installation, Operation & Maintenance Manual 3. Specifications 3.2 Standard Boiler Accessories The following shows the standard boiler accessories for SVS steam boilers. STANDARD BOILER ACCESSORIES No. Description Insulated ASME designed pressure vessel Vented control cabinet Pressure relief valve...
  • Page 4: Installation

    Installation, Operation & Maintenance Manual 3. Specifications (cont.) 3.4 Other Optional Equipment Sussman offers the following as options for packaged steam boiler systems. Check to see that optional equipment has been supplied as ordered. Feed mechanism - choose from Manual OFF/AUTO staging switch...
  • Page 5 If sup- valve to a suitable drain away from other equipment, plied by Sussman, the system is packaged as one assembly walkways and personnel. NOTE: Do not reduce the piping made up of a feed pump, a receiver tank, stand, make-up size from the pressure relief valve.
  • Page 6: Wiring

    Sussman Boilers Installation, Operation & Maintenance Manual 5. Wiring ALL ELECTRICAL WIRING MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES. CAUTION Assure that the power voltage and phase being supplied to the boiler matches the power voltage and phase of the boiler.
  • Page 7: Pre-Operation Check

    Sussman Boilers Installation, Operation & Maintenance Manual 6. Pre-Operation Check (All Boilers) LWCO/PUMP CONTROL OPERATION AND TESTING Boilers equipped with an auxiliary low water cut-off con- 6.1. All valves for incoming water supply are to be fully opened. Main disconnect switch is to be in the "on" posi- trol with a manual re-set button (required as mandatory tion.
  • Page 8: Start-Up And Operation

    Sussman Boilers Installation, Operation & Maintenance Manual 8. Start-Up and Operation The following procedures should be performed in sequence 8.1.7 Set the pressure controller (by turning the large to eliminate problems on start-up. screw on top of the controller) to the desired pressure setting.
  • Page 9: Maintenance

    HAZARD OF ELECTRIC SHOCK. CAUTION DISCONNECT ALL ELECTRICAL POWER BEFORE WORKING ON BOILER. Sussman electric steam boilers, when properly maintained, 9.3.2 As with manual blowdown, a 15-20 second blow-down will provide many years of trouble free service. To establish duration should suffice. In systems using a motorized ball...
  • Page 10: Drawings & Literature

    • Check once more for leaks when the boiler is up to pressure and correct if necessary. 9.6.2 Chemical Due to regional variations in water content, Sussman cannot rec- ommend the use of chemicals. Consult a specialist in boiler water treatment for any questions on this subject.
  • Page 11: Troubleshooting Guide

    Leak at Heater Flange Piping Leak Inllet Valve Closed 13.0 Warranty Sussman offers a Limited Warranty for this equipment, a copy of which has been included as part ofthe important documents included with the boiler. Any questions should be referred to Sussman.

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