Table of Contents
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Table of Contents
Related Manuals for Performax 22-44 Plus
Summary of Contents for Performax 22-44 Plus
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Page 1: Min. Thickness (In)
OWNER'S MANUAL 22-44 Plus Drum Sander (shown with optional accessories) WMH TOOL GROUP Consumer/Light Industrial Products Division P.O. BOX 1349 Auburn, WA 98071-1349 Ph: 1-800-274-6848 Fax: 1-800-274-6840 E-mail: jet@wmhtoolgroup.com www.wmhtoolgroup.com M-649003K 5/03 Copyright © WMH Tool Group... -
Page 2: Warranty
This manual has been prepared for the owner and operators of a 22-44 Plus Drum Sander. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and maintenance instructions before operating or servicing the machine. -
Page 3: Warnings
Always keep guards in place and in proper operating condition. Do not operate the machine This sander is intended to be used with wood and wood products only. Use of this sander and a dust collector with metal products is a potential fire hazard. -
Page 4: Max. Thickness (In)
Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations. • ALWAYS feed stock against the rotation of the drum. • ALWAYS connect and use a dust collector to the drum sander while operating. • SAVE THESE INSTRUCTIONS refer to them often and use them to instruct others. -
Page 5: Grounding Instructions
115 Volt Operation As received from the factory, your sander is ready to run at 115 volt operation. This sander, when wired for 115 volts, is intended for use on a circuit that has an outlet and a plug that looks the one illustrated in Figure A. -
Page 6: Table Of Contents
Specifications 22-44 Plus Drum Sander Stock Number... 649003K Max. Width (in) ... 44 (two passes) Min. Length (in)... 2-1/4 Max. Thickness (in)... 4 Min. Thickness (in)... 1/32 Drum (in) ... 5x22 Extrusion, Aluminum Drum Speed (RPM) ... 1700 Dust Chute (in) ... 4 Conveyor Motor ... -
Page 7: Contents Of The Shipping Carton
Contents of the Shipping Cartons 22-44 Plus Sander (Box 1) 1. Sander Assembly 1. Plastic Knob 1. TUF Tool 1. Abrasive Strip (wrapped on drum) 1. Owner's Manual 1. Warranty Card 1. Hardware Bag 4. 5/16”-18x3/4” Socket Head Cap Screws 4. -
Page 8: Assembly And Setup
Assembly and Setup If you purchased the optional Performax 22-44 Plus Stand refer its assembly instructions before proceeding with drum assembly. 1. Attach the knob (A, Fig. 1) to the handwheel and tighten with a 9/16” wrench. 2. Place the conveyor upside down on a table surface. -
Page 9: Conveyor Belt Tracking
Conveyor Belt Tracking Belt tracking adjustment may be necessary during break-in period to compensate for belt stretching. Abrasive belt tension must be properly adjusted before adjusting the tracking. tracking while conveyor belt is running at its fastest speed. Tighten hex nut (A, Fig. 3) on the side the belt is drifting towards, and loosen hex nut on the opposite side. -
Page 10: Fine Tuning Drum Alignment
Always test on scrap wood before sanding workpiece. Run a piece of scrap wood approximately 6” wide by 30” - 40“ through the sander sideways so that the end of board extends past the end of drum. - Page 11 5. Wrap abrasive strip around the drum, being careful not to overlap the windings, see Figure 9. 6. Mark trailing end of strip where it crosses the inboard end of drum (A, Fig. 10). 7. Remove the abrasive strip and cut a taper as was done with the starting edge, see Figure 7.
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Page 12: Connecting Sander To A Dust Collector
Connecting Sander to a Dust Collector Dust collection is necessary for all drum sanders. The Performax 22-44 Plus is equipped with a 4” dust collection port at the top of the dust cover, and is designed to be used with a standard dust collector, see Figure 13. -
Page 13: Selecting Sandsmart™ Feed Rates
If a “ripple effect” or inconsistent finish is observed, slow down the feed rate. If the finish is smooth consistent sander overworking, experiment using a faster feed rate. The SandSmart control (A, Fig. 15) continuously... -
Page 14: Selecting Abrasive Grits
It is very important to have the proper abrasive contact when doing this type of sanding. If the sander is set to take an excessive depth of cut, the result can be a gouge, or dip as the drum when goes from sanding the rails at full width to sanding just a few inches of width on the stiles. -
Page 15: Cleaning The Abrasive Strip
Cleaning Abrasive Strips A sandpaper cleaning stick may be used to remove deposits and help extend sandpaper life. To use, operate the sanding drum with the dust cover open. Caution: For your own safety, always wear eye protection while performing sandpaper cleaning, and take all precautions to avoid any contact of hands, or clothing with uncovered drums. -
Page 16: Conveyor Belt Replacement
Conveyor Belt Replacement To replace the conveyor belt: 1. Disconnect the machine from the power source. Unplug motor cord from control box. 2. Raise drum to highest position using the handwheel (A, Fig. 16). 3. Remove the belt tension by loosening the take-up nuts (B, Fig. -
Page 17: Troubleshooting
Board slips on conveyor 2. Excessive feed rate. belt. 3. Dirty or word conveyor belt. 1. Improper conveyor belt tension. Sander motors slow or 2. Excessive depth of cut. stall 3. Excessive feed rate. Rippled sanded surface A. Non uniformly A. -
Page 18: Part's Breakdown And Part's List
Drum Head Assembly... - Page 19 Drum Head Assembly Index Part Description Size Qty. 1...70-4102... Motor, 1-3/4 HP, 110-120 Volt w/Cord..1 2...72-6104... Strain Relief ..1 3...72-5345... Cord, Motor To Control Box ..1 4...30-9025... Slide, Motor Mount..1 5...30-9024... Carriage, Drum ..1 6...TS-0060061 ...
- Page 20 57 ...12-2000-04... Hex Nut ...1/4-20 ... 2 58 ...11-1002-04... Flat Washer ...1/4 ... 2 59 ...12-9001... Hex Nut, Nylon Insert Lock...#6-32 ... 2 60 ...2244PLUS-260... Hex Nut ...3/8-16 ... 1...
- Page 21 Conveyor And Motor Assembly...
- Page 22 Conveyor And Motor Assembly Index Part Description Size Qty. 1...323759... Gear Motor ...90 Volt DC... 1 2...72-6014... Strain Relief ..1 3...72-5336... Cord Set ...110-120V-75” ... 1 4...TS-0680031 ... Flat Washer ...5/16... 4 5...10-4010-08... Socket Head Cap Screw...#10-32x1/2”... 4 6...98-0080...
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Page 23: Wiring Diagram
Wiring Diagram...