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Oscillating Spindle Sander
For questions / comments, technical assistance
or repair parts –
Please Call Toll Free at:
1-888-315-3080 (M-F 8am – 5pm CST)
SKU: 240-2978
Operation and Safety Instructions

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Summary of Contents for Performax 240-2978

  • Page 1 Oscillating Spindle Sander For questions / comments, technical assistance or repair parts – Please Call Toll Free at: 1-888-315-3080 (M-F 8am – 5pm CST) SKU: 240-2978 Operation and Safety Instructions...
  • Page 2: Table Of Contents

    Assembly and adjustments……………………………………………….. 9 Operation…………………………………………………………………. 13 Maintenance………………………………………………………………. 14 Replacement parts………………………………………………………… 15 Warranty………………………………………………………………….. 16 Technical data Oscillating Spindle Sander SKU: 240-2978 Item: 90225 Motor: 120 V AC, 60 Hz, 3.5 A, 7/16 HP Speed: 2000 RPM (no load) Oscillations: 58 OPM with 5/8" (16 mm) of travel Spindle size: 1/2"...
  • Page 3: General Safety Rules

    General safety rules Safety is a combination of common sense, staying alert and knowing how your oscillating spindle sander works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: To avoid mistakes that could cause serious injury, do not plug in the sander until the following steps have been read and understood. 1.
  • Page 4 General safety rules (continued) 13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave the tool until it has come to a complete stop. 14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store anything above or near the tool.
  • Page 5: Specific Safety Rules For The Spindle Sander

    Specific safety rules for the spindle sander WARNING: Do not operate the spindle sander until it is fully assembled and you have read and understood the following instructions and the warning labels on the spindle sander. 1. Know the condition of the spindle sander. If any part is missing, bent, or does not operate properly, replace the part before using the sander.
  • Page 6: Electrical Information

    Electrical information Grounding Instructions IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances.
  • Page 7 Electrical information (continued) Guidelines for using extension cords WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.
  • Page 8: Know Your Spindle Sander

    Know your spindle sander Spindle Sanding sleeves (6) Throat plates (6) Upper spindle washer and hex nut Table top Rubber sanding drums (5) Sanding drum storage peg Dust port ON/OFF switch...
  • Page 9: Assembly And Adjustments

    Assembly and adjustments Unpacking (Fig. 1) Carefully unpack the spindle sander and all its parts, and compare against the list below. Do not discard the carton or any packaging until the spindle sander is completely assembled. WARNING: To avoid injury from accidental starting, turn switch OFF and remove plug from power source outlet before making any adjustments.
  • Page 10 Assembly and adjustments (continued) This spindle sander requires some assembly. For your safety, completely assemble the spindle sander prior to plugging it in. Dust collection (Fig. 2) A 2-1/2" (64 mm) dust port is located at the back of the spindle sander. This port can be connected to a dust-collection system (not provided).
  • Page 11: Sanding Sleeve Selection

    Assembly and adjustments (continued) Sanding sleeve selection Select and install a sanding sleeve that is close in size to the workpiece that you will be sanding, and then select the matching throat plate. Throat plate selection (Fig. 5) WARNING: Failure to use the correct throat plate with its matching sanding sleeve could result in pinched fingers or the workpiece being pulled down between the throat plate and the sanding sleeve.
  • Page 12 Assembly and adjustments (continued) Install a sanding sleeve (Fig. 6 and 7) All of the sanding sleeves, except the smallest 1/2" sleeve, fit over a similar sized rubber sanding drum. 1. Place the lower spindle washer (2) over the spindle (1) with the fin side facing down. 2.
  • Page 13: Operation

    Operation ON/OFF switch (Fig. 8) 1. To turn the sander ON, insert the safety key (1) in the switch (2), and then move the switch upward to the ON position. 2. To turn the sander OFF, move the switch (2) 1 downward to the OFF position. 3.
  • Page 14: Maintenance

    Periodically remove the throat plate and lower washer from the spindle and remove any dust accumulation in the throat plate area. WARNING: Never use flammable or combustible solvents around tools. when servicing, use only identical Performax replacement parts. Use of any other parts may create a hazard or cause product failure.
  • Page 15: Replacement Parts

    Troubleshooting 1. Over time, if the performance of the tool diminishes, or it stops working completely, it may be necessary to replace the Carbon Brushes (34) by removing the Brush Holder (33). This procedure should be completed by a qualified technician. If the Carbon Brushes are not worn down, try cleaning the Carbon Brush tips with an ink eraser.
  • Page 16: Warranty

    Exploded view and parts list...
  • Page 17 Exploded view and parts list (continued)
  • Page 18 Exploded view and parts list (continued) Part# Description Part No. Description Hex nut 10 Bearing Cover Upper spindle washer Felt Sander sleeve Rubber washer Rubber spindle Bearing 6203zz Throat plate Bearing support Lower spindle washer Screw 4.2x15 Cast iron table Bearing sleeve Dust washer Spring...
  • Page 19 Exploded view and parts list (continued) Part No. Description Part No. Description 2”Throat plate Warning label(Ⅰ) 3” Throat plate Cord clamp 1/2”Sanding sleeve(80 grit) Screw 4.2x15 3/4” Sanding sleeve(80 grit) Thread 1” Sanding sleeve(80 grit) Screw 4.2x10 1-1/2” Sanding sleeve(80 grit) Rubber foot 2”...
  • Page 20 Warranty PERFORMAX™ OSCILLATING SPINDLE SANDER WARRANTY 30-DAY MONEY BACK GUARANTEE: PERFORMAX™ This brand power tool carries our 30-Day Money Back Guarantee. If you are not PERFORMAX™ completely satisfied with your brand power tool for any reason within thirty (30) days from the date of purchase, return the tool with your original receipt to any...

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