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GGP ITALY SPA 102-122 User Manual

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GGP ITALY
• Via del Lavoro, 6 • I-31033 Castelfranco Veneto (TV) ITALY
SPA
Realizzazione: EDIPROM / bergamo - PRINTED IN ITALY
TONDEUSE AUTOPORTÉE
FR
MANUEL D'UTILISATION
LAWN-TRACTOR
EN
MANUEL D'UTILISATION
DE
RASENTRAKTOR
GEBRAUCHSANWEISUNG
IT
TRATTORINO RASAERBA
MANUALE DI ISTRUZIONI
NL
ZITMAAIER
GEBRUIKERSHANDLEIDING
71505175/0

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Summary of Contents for GGP ITALY SPA 102-122

  • Page 1 TONDEUSE AUTOPORTÉE MANUEL D’UTILISATION LAWN-TRACTOR MANUEL D’UTILISATION RASENTRAKTOR GEBRAUCHSANWEISUNG TRATTORINO RASAERBA MANUALE DI ISTRUZIONI ZITMAAIER GEBRUIKERSHANDLEIDING GGP ITALY • Via del Lavoro, 6 • I-31033 Castelfranco Veneto (TV) ITALY Realizzazione: EDIPROM / bergamo - PRINTED IN ITALY 71505175/0...
  • Page 2 INTRODUCTION EN 1 INTRODUCTION Dear Customer, thank you for having chosen one of our products. We hope that you will get complete satisfaction from using your new lawn-tractor and that it will fully meet all your expectations. This manual has been compiled in order that you may get to know your machine and to be able to use it safely and efficiently.

  • Page 3: Table Of Contents

    EN 2 TABLE OF CONTENTS TABLE OF CONTENTS 1. SAFETY......................3 Regulations for using the machine safely 2. IDENTIFICATION OF THE MACHINE AND COMPONENTS ......7 Explanations on how to identify the machine and its main components 3. UNPACKING AND ASSEMBLY ..............9 Explanations on how to remove the packing and on how to assemble separated parts 4.

  • Page 4: Safety

    SAFETY EN 3 SAFETY 1.1 HOW TO READ THE MANUAL Some paragraphs in the manual containing information of particular importance for safety and operation are highlighted at various levels of emphasis, and signify the following: NOTE IMPORTANT These give details or further informa- tion on what has already been said, and aim to prevent damage to the machine.
  • Page 5 EN 4 SAFETY 1.2 SAFETY REGULATIONS (read carefully before using the machine) A) TRAINING 1) Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. 2) Never allow children or people unfamiliar with these instructions to use the lawn- mower.
  • Page 6 SAFETY EN 5 3) Before attempting to start the engine, disengage all blade attachment clutches and shift into neutral. 4) Do not use on slopes of more than 10° (17%). 5) Remember there is no such thing as a “safe” slope. Travel on grass slopes requires particular care.
  • Page 7 EN 6 SAFETY 1.3 SAFETY DECALS Your machine must be used with care. Therefore, decals have been placed on the machine, to remind you pictorially of the main precautions to take during use. These decals are to be considered an integral part of the machine. If a decal should fall off or become illegible, contact your Retailer to replace it.

  • Page 8: Identification Of The Machine And Components

    IDENTIFICATION OF THE MACHINE AND COMPONENTS EN 7 IDENTIFICATION OF THE MACHINE AND COMPONENTS 2.1 IDENTIFICATION OF THE MACHINE The plate located near the battery hous- ing has the essential data of each machine. The serial number (6) must be quoted when you require technical assistance or spare parts.
  • Page 9 EN 8 IDENTIFICATION OF THE MACHINE AND COMPONENTS 12. Blades: these are what cut the grass. The wings at the ends help convey the cut grass towards the collector channel. 13. Collector channel: this is the part connecting the cutting deck to the grass- catcher.

  • Page 10: Unpacking And Assembly

    UNPACKING AND ASSEMBLY EN 9 UNPACKING AND ASSEMBLY For storage and transport reasons, some components of the machine are not directly installed in the factory, but have to be assembled after their removal from the packing. Final assembly is carried out by following these simple instructions. IMPORTANT The machine is supplied without engine oil or fuel.
  • Page 11 EN 10 UNPACKING AND ASSEMBLY Move the front wheels to turn both the shaft (2) and the steering wheel (1) about a quarter of a turn in order to get to the hole (3) on the shaft. Line up the hole on the steering wheel hub (4) with the hole on the shaft (3) and insert the pin supplied (5) using a ham- mer, ensuring that the end comes com-...
  • Page 12 UNPACKING AND ASSEMBLY EN 11 Fit the spring (4) to hold the battery in place and make sure all the wires are in front of the battery so that they don’t get caught in the spring (4). IMPORTANT Always fully charge the battery according to the instructions in the battery’s manual ( ☛...
  • Page 13 EN 12 UNPACKING AND ASSEMBLY for the right (R ) and left (L ) sides, and attach them to the frame using the screws and nuts (9). ➤ In electric tipping 20-21 models: D) Mount both rollers (10) on the pins on the brackets (11) with the collar facing the bracket,...
  • Page 14 UNPACKING AND ASSEMBLY EN 13 K) Mount both rear guards (25) and (26) by fitting the protruding part of the screws (9) in the lower holes first and then in 28 - 29 upper slots. Fasten them with the four nuts (27).
  • Page 15 EN 14 UNPACKING AND ASSEMBLY 3.6 GRASS-CATCHER SUPPORT ASSEMBLY Fit the two brackets (1) on the rear plate (2), using for each bracket three screws (3) which are supplied, as shown, without fully tightening the nuts (4). Attach the grass-catcher to the brackets and centre it with the rear plate (2).
  • Page 16 UNPACKING AND ASSEMBLY EN 15 3.8 REMOVAL OF THE STOP FROM THE HOOKING PAWL OF THE GRASS- CATCHER For transport purposes, the pawl (1) hooking the grass-catcher is held onto the rear plate by a stop (2). This stop must be removed before fitting the grass-catcher brackets, and is not to be subsequently used.

  • Page 17: Controls And Instruments

    EN 16 CONTROLS AND INSTRUMENTS CONTROLS AND INSTRUMENTS 4.10 4.11 4.7.2 4.11 4.7.1 4.1 S TEERING WHEEL Turns the front wheels. ➤ 4.2 C if fitted) HOKE CONTROL This enriches the mixture so must only be used for the time necessary when starting from cold.
  • Page 18 CONTROLS AND INSTRUMENTS EN 17 following symbols: ➤ «CHOKE» if fitted) for starting from cold «SLOW» for minimum engine speed «FAST» for maximum engine speed ➤ – The «CHOKE» position ( if fitted instead of the 4.2 control) enriches the mixture so must only be used for the time necessary when starting from cold.
  • Page 19 EN 18 CONTROLS AND INSTRUMENTS 4.6 L IGHT SWITCH For turning on the lights when the key (4.4) is in the «ON» position. 4.7 B LADE ENGAGEMENT AND BRAKE CONTROL ➤ For models with engagement by lever The lever (4.7.1) has two positions, as shown on the label: «A»= Blades disengaged «B»= Blades engaged –...
  • Page 20 CONTROLS AND INSTRUMENTS EN 19 4.9 C ONTROL FOR TIPPING GRASS CATCHER ➤ In manual tipping models 4.9.1 The grass-catcher may be tipped to empty by pulling the lever (4.9.1), which can be extracted from its housing. ➤ In electrical tipping models The grass-catcher may be emptied by pressing the push- button (4.9.2), keeping it pressed until the control motor stops.
  • Page 21 EN 20 CONTROLS AND INSTRUMENTS ➤ 4.11 D if fitted) ASHBOARD DISPLAY When you turn the key to «ON», all the icons appear at the same time for about half a second (with a brief sound warning) to indicate that the machine is working properly.
  • Page 22 CONTROLS AND INSTRUMENTS EN 21 ➤ 4. 24-hour clock ( if fitted) You can change the time with the key turned to «ON» and the engine off, by following the steps below: – press the «MODE» button several times to bring up the clock icon; –...
  • Page 23 EN 22 CONTROLS AND INSTRUMENTS ➤ For mechanical drive models: 4.21 4.21 C LUTCH BRAKE PEDAL This pedal has a double function - during the first part of its travel it acts as a clutch, engaging and dis- engaging drive to the wheels, and in the second part it acts as a brake on the rear wheels 4.22...
  • Page 24 CONTROLS AND INSTRUMENTS EN 23 machine's forward and reverse 4.32 speeds. – To engage forward drive just press it in the «F» direction with your toe-cap, noting that increasing the pressure on the pedal progressively increases the speed of the machine –...

  • Page 25: How To Use The Machine

    EN 24 HOW TO USE THE MACHINE HOW TO USE THE MACHINE 5.1 SAFETY RECOMMENDATIONS DANGER! The machine must only be used for the purpose for which it was designed (cutting and collection of grass). Do not tamper with or remove the safety devices fitted to the machine. REMEMBER THAT THE USER IS ALWAYS RESPONSIBLE FOR DAMAGE AND INJURIES TO OTHERS.
  • Page 26 HOW TO USE THE MACHINE EN 25 a) To start the engine it will be necessary that: – the transmission is in “neutral”; – the blades are not engaged; – the operator is seated or the parking brake is engaged. b) The engine stops when: –...
  • Page 27 EN 26 HOW TO USE THE MACHINE 5.3 DIRECTIONS BEFORE STARTING THE WORK Before starting to work it is necessary to carry out several of checks and opera- tions to ensure that the work gives the best results and is done in maximum safety.
  • Page 28 HOW TO USE THE MACHINE EN 27 described in the engine manual, this must be between the MIN and MAX marks on the dipstick. Refuel using a funnel, but do not completely fill the tank. The tank's capacity is about 7 litres. DANGER! Refuelling should be carried out in an open or well venti- lated area with engine stopped.
  • Page 29 EN 28 HOW TO USE THE MACHINE If you would like to mow without using the grass-catcher, an optional stone-guard kit (☛ 8.2) is available. This has to be attached to the rear plate as indi- cated in the relevant instructions. 5.3.5 C HECKING THE EFFECTIVENESS OF THE SAFETY DEVICES Check that the safety systems are working properly by simulating the various sit-...

  • Page 30: Using The Machine

    HOW TO USE THE MACHINE EN 29 5.4 USING THE MACHINE 5.4.1 S TARTING DANGER! All starting operations have to be effected in an open or well ventilated area! ALWAYS REMEMBER THAT EXHAUST GASES ARE TOXIC! To start the engine: ➤...
  • Page 31 EN 30 HOW TO USE THE MACHINE engine from starting if safety requirements have not been met ( ☛ 5.2). In these cases, once the situation has been corrected, the key must first be turned back to “OFF” before the engine can be restarted.. 5.4.2 S TARTING AND MOVING WITHOUT MOWING WARNING!
  • Page 32 HOW TO USE THE MACHINE EN 31 WARNING! Drive must be engaged in the way already described ( ☛ 4.32) to prevent sudden engagement from causing tipping up and loss of control of the vehicle, particularly on slopes. 5.4.3 B RAKING First, reduce the machine’s speed by reducing the engine’s r.p.m.
  • Page 33 EN 32 HOW TO USE THE MACHINE deck from damaging the lawn if the ground is uneven. The higher position excludes this possibility. To change the position, unscrew and remove the Ø 100 pin (1) then reposition the wheel (2) in the upper Ø...
  • Page 34 HOW TO USE THE MACHINE EN 33 5.4.6 E MPTYING THE GRASS CATCHER Do not let the grass-catcher become too full as this may block the collector channel. When the grass-catcher is full there is an intermittent audible warning. At this point: –...
  • Page 35 EN 34 HOW TO USE THE MACHINE 5.4.7 U NBLOCKING THE COLLECTOR CHANNEL Cutting very tall or wet grass, particularly at too high speed, can cause the col- lector channel to become blocked. Should this happen, it will be necessary to: –...
  • Page 36 HOW TO USE THE MACHINE EN 35 5.4.10 C LEANING AND STORAGE After each mowing, clean the outside of the machine, empty the grass-catcher and shake it to remove residual grass and earth. WARNING! Always empty the grass-catcher and do not leave con- tainers full of cut grass inside a room.
  • Page 37 EN 36 HOW TO USE THE MACHINE 5.4.11 S TORAGE AND INACTIVITY FOR LONG PERIODS If the machine is likely to be unused for a long period (more than 1 month), dis- connect the cables from the battery and follow the instructions in the engine manual.
  • Page 38 HOW TO USE THE MACHINE EN 37 5.4.13 S UMMARY OF THE MAIN ACTIONS TO BE CARRIED OUT WHEN USING THE MACHINE To ... You must ... Start the engine (☛ 5.4.1) Open the fuel stopcock, ensure that all the conditions allowing starting are met, and then turn the key Go forward (☛...

  • Page 39: Transporting

    EN 38 HOW TO USE THE MACHINE 5.5 USING ON SLOPING GROUND Only mowing in any case on the maxi- mum gradients already mentioned (max RIGHT! 10° - 17%), lawns on a slope have to be mowed moving up and down and never across them, taking great care when changing direction that the highest wheels do not hit obstacles (such as...

  • Page 40: Advice On How To Obtain A Good Cut

    HOW TO USE THE MACHINE EN 39 must never be lifted by rope and tackle. While being transported, close ➤ the fuel stopcock( if fitted), lower the cutting deck, engage the parking brake and fasten the machine securely with ropes or chains to the haul- ing device.

  • Page 41: Maintenance

    EN 40 MAINTENANCE MAINTENANCE 6.1 SAFETY RECOMMENDATIONS WARNING! Before cleaning, maintenance or repair work, take out the ignition key and read the relevant instructions. Wear suitable clothing and strong gloves when dismantling and refitting the blades and in all other hazardous situations for hands. WARNING! Never use the machine with worn or damaged parts.

  • Page 42: Routine Maintenance

    MAINTENANCE EN 41 6.2 PERIODIC MAINTENANCE 6.2.1 MAINTENANCE AND GENERAL LUBRICATION Follow the diagrams which show the points requiring checks, lubricating and routine maintenance, together with the type of lubricant to be used and the fre- quency required. a) Periodic maintenance (☛ 6.2.2) HOURS 1.11 1.12...
  • Page 43 EN 42 MAINTENANCE b) Lubrification ➤ For mechanical drive models: ➤ For hydrostatic drive models: GREASE OIL - SAE 30...
  • Page 44 MAINTENANCE EN 43 6.2.2 G UIDE TO SCHEDULED MAINTENANCE This table is to help you maintain your machine’s safety and performance. It shows the main maintenance and lubrication work, indicating the frequency with which it should be carried out. To the right of each item there is a box where you write the date or after how many hours of operation the work was carried out.
  • Page 45 EN 44 MAINTENANCE 6.2.3 E NGINE Follow all the instructions in the engine manual. To empty the engine oil, unscrew the oil plug (1). When refitting the plug, make sure the seal is positioned correctly. 6.2.4 R EAR AXLE This is a sealed single unit which does not require maintenance. It is permanently lubricated and this lubricant does not need changing or topping up.

  • Page 46: Checks And Adjustments

    MAINTENANCE EN 45 before the next time of starting up. – A flat battery must be recharged as soon as possible. IMPORTANT Recharging must be done using a battery charger at con- stant voltage. Other recharging systems can irreversibly damage the battery. The machine has a connector (1) for recharging, to be connected to the corre- sponding connector of the special “CB01”...
  • Page 47 EN 46 MAINTENANCE balancing, remounting and/or replacing) require a certain familiarity and special tools. For safety reasons, go to a specialized centre if you do not have the right tools or experience. WARNING! Wear strong gloves when handling the blades. To remove a blade, hold it firmly and undo the central bolt (1) in the direction indicated by the arrow for each blade, noting that one of the fixing bolts has a right-hand thread and the other one has a left-hand thread.
  • Page 48 MAINTENANCE EN 47 Tighten the fixing screws (2) using a torque wrench set to 45-50 Nm. If one or both shaft hubs (3) come off when dismantling the blades, make sure the keys (4) are securely lodged in place. 6.3.2 C UTTING DECK ALIGNMENT The cutting deck should be properly set to obtain a good cut.
  • Page 49 EN 48 MAINTENANCE 6.3.3 A DJUSTMENT TO THE ENGAGEMENT AND BRAKE OF THE BLADES ➤ For models with lever operated engagement When the lever to disengage the blades Mod. 102 © 94 - 96 mm Mod. 122 © 92,5 - 93,5 mm is operated, this also brings the blade brake into operation for stopping the blades within few seconds.
  • Page 50 MAINTENANCE EN 49 Loosen the nut (1) which holds on the brack- et (2) and turn the nut (3) until the length of the spring is: ➤ A = 47.5 - 49.5 mm ( For mechanical drive models) ➤ B = 45 - 47 mm ( For hydrostatic drive models) measured inside the washers.
  • Page 51 EN 50 MAINTENANCE great care when using for the first few times as engagement may be sudden until the belt is sufficiently run in. 6.3.6 A DJUSTMENT OF THE SPRING OF THE PAWL FOR HOOKING THE GRASS CATCHER If the grass-catcher tends to jump about and to open up when going over rough ground, or if it has difficulty in hooking back on after being emptied, the tension of the spring will need to be adjust-...
  • Page 52 MAINTENANCE EN 51 6.4.2 R EPLACING AND REPAIRING TYRES The tyres are of the «Tubeless» type and therefore all puncture repairs will have to be carried out by a tyre-repair expert in accordance with the methods for this kind of tyre. 6.4.3 R EPLACING BULBS The bulbs (18W) have a bayonet fitting...
  • Page 53 EN 52 MAINTENANCE on to indicate that the battery is going to run out and the machine will have problems starting. ➤ In electric tipping models: – 10A fuse = protects the control motor circuit. If it trips, the tipping system stops working electrically, so you can empty the grass-catcher using the manual lever (if fitted).

  • Page 54: Troubleshooting

    TROUBLESHOOTING EN 53 TROUBLESHOOTING PROBLEM LIKELY CAUSE SOLUTION 1. With the key at The protection of the electronic card has Put the key in the «OFF» position and «ON» the dashboard cut in due to: look for the cause of the problem: remains off with no audible signal.
  • Page 55 EN 54 TROUBLESHOOTING PROBLEM LIKELY CAUSE SOLUTION 7. Engine stops when – you are not ready to engage the blades – check that the conditions allowing blades are engaged starting are met (☛ 5.2.c) 8. The battery warning – recharging of the battery insufficient –...
  • Page 56 TROUBLESHOOTING EN 55 PROBLEM LIKELY CAUSE SOLUTION ➤ – belt loosened – turn the adjusting nut (☛ 6.3.3) models with – problems in the electromagnetic clutch – contact a Licensed Service Centre electromagnetic clutch) – cutting deck not parallel to the ground –...

  • Page 57: Accessories On Request

    EN 56 ACCESSORIES ON REQUEST ACCESSORIES ON REQUEST 1. FRONT COUNTERWEIGHTS These improve stability at the front of the machine, particularly when being used on ground which is mostly sloping. 2. STONE-GUARD KIT For use in place of the grass-catcher when the cut- tings are not to be collected.

  • Page 58: Specifications

    SPECIFICATIONS EN 57 SPECIFICATIONS ➤ Electrical system ......12 V For mechanical drive models: Battery ......... 18 Ah Forward speed (approximate) at Front tyres ......13 x 5.00-6 3000 min. or ........15 x 5.00-6 in 1st ....... 2.2 km/h Rear tyres ......18 x 8.50-8 in 2nd ......

  • Page 59: Alphabetical Index

    EN 58 ALPHABETICAL INDEX ALPHABETICAL INDEX Accelerator Function and use ........4.3 Function ............ 4.4 Audible warning Lights Function ..........4.10 Switch............4.6 When it signals ......5.4.6 - 5.4.12 Replacing bulbs........6.4.3 Battery Maintenance Description ........... 2.2-17 How it is to be done..... 6.2.1 - 6.2.2 Connections ..........

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102122

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