Pioneer DVR-RT500-S Service Manual
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Pioneer DVR-RT500-S Service Manual

Pioneer dvd recorder service manual
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DVD RECORDER

DVR-RT500-S
DVR-RT300-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
DVR-RT500-S
UXTLCA
DVR-RT300-S
UXTLCA
For details, refer to "Important Check Points for good servicing" .
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
Power Requirement
AC120V
AC120V
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
DVR-RT500-S
Region No.
1
1
T-ZZV SEPT. 2004 printed in Japan
ORDER NO.
RRV3033
Remarks

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Summary of Contents for Pioneer DVR-RT500-S

  • Page 1: Dvd Recorder

    PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2004 T-ZZV SEPT.

  • Page 2: Safety Information

    For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Service Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)
  • Page 3 IMPORTANT THIS PIONEER APPARATUS CONTAINS WARNING! LASER OF CLASS 1. DEVICE INCLUDES LASER DIODE WHICH SERVICING OPERATION OF THE APPARATUS EMITS INVISIBLE INFRARED RADIATION SHOULD BE DONE BY A SPECIALLY WHICH IS DANGEROUS TO EYES. THERE IS INSTRUCTED PERSON. A WARNING SIGN ACCORDING TO PICTURE 1 INSIDE THE DEVICE CLOSE TO THE LASER DIODE.
  • Page 4 To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. DVR-RT500-S...

  • Page 5: Table Of Contents

    7.4 DISC REMOVAL METHOD ........................96 7.5 TAPE REMOVAL METHOD AT NO POWER SUPPLY ................96 7.6 PARENTAL CONTROL-RATING LEVEL....................97 7.7 TRAY LOCK ..............................97 7.8 DISASSEMBLY............................98 7.9 CAUTIONS ON DIASSEMBLING AND ASSEMBLING ................106 7.10 KEY TO ABBREVIATIONS ........................108 7.11 DISC/CONTENT FORMAT ........................109 DVR-RT500-S...
  • Page 6 7.12 CLEANING............................111 8. PANEL FACILITIES ............................112 DVR-RT500-S...

  • Page 7: Specifications

    Fast Forward / Rewind Time (Approx.) at 25°C FF : 1'48" / REW : 1'48" with Cassette T-120 Forward / Reverse NTSC or PAL-M SP/LP/SLP = 3x, 5x / 7x, 9x / 9x, 15x Picture Search PAL or SECAM – Frame Advance Slow Speed 1/10 DVR-RT500-S...
  • Page 8 For displaying Loader Information and error rates NO DISC) For switching the RF output channels (CH 3/4) While the unit is off, hold the 3 or 4 key on the remote control unit pressed for at least 3 seconds. DVR-RT500-S...
  • Page 9 Accessories • Transmitter ×1 • RF antenna cable ×1 (076R0JZ010) (06CPL02006) • RCA Pin cable(L=1.2m) ×1 (red/white/yellow) (06CPBA2003) White Yellow • Warranty Card • Dry cell batteries ×2 • Operating Instructions (AAA/R03) DVR-RT500-S...

  • Page 10: Exploded Views And Parts List

    For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING 7, 8, 9 DVR-RT500-S...
  • Page 11 • • • • • • • NSP 15 Polyethylene Bag Y817041000 Instruction Book (English) J2D30901A Guarantee Card J2D30902A (2) CONTRAST TABLE DVR-RT500-S/UXTLCA and DVR-RT300-S/UXTLCA are constructed the same except for the following: DVR-RT500-S DVR-RT300-S Mark No. Symbol and Description /UXTLCA /UXTLCA 4 Gift Box 793WCD1572...

  • Page 12: Exterior Section

    2.2 EXTERIOR SECTION No. 5 DRIVE Assy R7R No. 26 Shield. Deck Refer to "2.3 DECK ASSY (TOP SECTION)" "2.4 DECK ASSY (BOTTOM SECTION)". 16 (2/1) 16 (2/1) DVR-RT500-S...
  • Page 13 Screw 811022680U Screw 810223060U Holder, Deck 701WPA0686 Holder, Deck 701WPA0751 (2) CONTRAST TABLE DVR-RT500-S/UXTLCA and DVR-RT300-S/UXTLCA are constructed the same except for the following: DVR-RT500-S DVR-RT300-S Mark No. Symbol and Description /UXTLCA /UXTLCA 1 DVD/HD MPEG PCB Assy A2D309AB10 *...

  • Page 14: Deck Assy (Top Section)

    2.3 DECK ASSY (TOP SECTION) To VCR MT PCB Assy CP102 DVR-RT500-S...
  • Page 15 Motor, Loading (M101) 1596S98002 Micro Motor (M2003) 1589S11020 > Cylinder Unit Assy (UN4001) A5L1046500 Cord Jumper (CD102) ????? • • • • • • • • • • • • • • • Screw 8107226804 Screw 8107226404 Screw 8102120604 Screw 8109126604 DVR-RT500-S...

  • Page 16: Deck Assy (Bottom Section)

    2.4 DECK ASSY (BOTTOM SECTION) DVR-RT500-S...
  • Page 17 85OP600578 Rod, Main 85OP600579 Gear, Joint 85OP600582 Spring, Coupling 85OP800355 Spring, Ring 85OP800356 Holder, Capstan 85OP400549 Cord Jumper (CD1501) 122H071704 Cord Jumper (CD1502) 122Y021902 > Capstan DD Unit (M2001) 1510S98042 Screw 8107226804 E-Ring 83ETW30000 Screw 8109126604 Polyslider Washer 82P184505N DVR-RT500-S...

  • Page 18: Wiring Cable

    FAN MOTOR CD7304 CP102 CP506 TP8302 TP8301 CP103 CD7301 FE HEAD CD7302 AC HEAD CD7303 CP7301 CP651 CP4001 CP7304 TP101 TP701 TP3002 OS651 TP651 V651 OPERATION PCB CD651 CP681 DVD/HD MPEG PCB * All cables are ASSY parts. DECK CD DVR-RT500-S...
  • Page 19 DVR-RT500-S...

  • Page 20: Block Diagram And Schematic Diagram

    3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 3.1.1 OVERALL BLOCK DIAGRAM REAR FRONT DVR-RT500-S...

  • Page 21: Mpeg Block Block Diagram

    3.1.2 MPEG BLOCK BLOCK DIAGRAM DVR-RT500-S...

  • Page 22: Y/C Audio / Ccd / Head Amp Block Diagram

    3.1.3 Y/C AUDIO / CCD / HEAD AMP BLOCK DIAGRAM DVR-RT500-S...

  • Page 23: System Control Block Diagram

    3.1.4 SYSTEM CONTROL BLOCK DIAGRAM DVR-RT500-S...

  • Page 24: Regulator Block Diagram

    3.1.5 REGULATOR BLOCK DIAGRAM DVR-RT500-S...

  • Page 25: Operation / Display Block Diagram

    3.1.6 OPERATION / DISPLAY BLOCK DIAGRAM DVR-RT500-S...

  • Page 26: Hifi / Demodulator Block Diagram

    3.1.7 HiFi / DEMODULATOR BLOCK DIAGRAM DVR-RT500-S...

  • Page 27: Tuner / Jack Block Diagram

    3.1.8 TUNER / JACK BLOCK DIAGRAM DVR-RT500-S...

  • Page 28: Av Sw Block Diagram

    3.1.9 AV SW BLOCK DIAGRAM DVR-RT500-S...

  • Page 29: Power Block Diagram

    3.1.10 POWER BLOCK DIAGRAM DVR-RT500-S...

  • Page 30: Overall Wiring Diagram

    P.CON+12V MOTOR_GND P.FAIL P.FAIL OPTICAL DVD AUDIO OUT REAR OUT JACK TUNER+32V TUNER+32V COAXAL YUV OUT OS8001 -22V -22V J8003 J8006 BLACK HEATER - HEATER - INPUT HEATER + HEATER + WHITE AC120V_60Hz POWER PCB ASSY CD501_6 1209619904 (A2D309A240) DVR-RT500-S...

  • Page 31: Operation Pcb Assy

    REAR OUT JACK REAR IN JACK AUDIO PB AUDIO PB Y/C SEPA S-VIDEO IN CONTROL J8004 CTL+ CTL+ J8001 REAR IN JACK CONTROL REAR OUT JACK CTL- CTL- J8002 J8005 AE HEAD(+) AE HEAD(+) CH.SW AE HEAD(-) AE HEAD(-) A.IN DVR-RT500-S...

  • Page 32: Dvd/Hd Mpeg Pcb Assy(1/6)

    3.3 DVD/HD MPEG PCB ASSY(1/6) DVD/HD MPEG PCB ASSY FROM/TO MPEG (DVR-RT500-S : A2D309AB10) I55_EJTDO VID0 I55_EJTDI (DVR-RT300-S : A2D311AB10) VID1 VID2 VID3 I55_EJTCK AV ENCODER BLOCK VID4 I55_EJTMS VID5 VID6 VID7 VIDVS VIDHS VIDVLD VIDCLK SBCLK SBREQ C4094 SBDAT...
  • Page 33 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 101 102 103 104 DVR-RT500-S...

  • Page 34: Dvd/Hd Mpeg Pcb Assy(2/6)

    3.4 DVD/HD MPEG PCB ASSY(2/6) DVD/HD MPEG PCB ASSY (DVR-RT500-S : A2D309AB10) R4009 R4039 (DVR-RT300-S : A2D311AB10) 4.7K 4.7K R4022 R4025 R4010 R4040 MPEG BLOCK 4.7K 4.7K 4.7K 4.7K C4007 RAMDAT31 FROM/TO ATAPI EEPROM 6.3V RAMDAT30 IC4002 BR24L16FJ-WE2 C4008 RAMDAT29 RAMDAT28 0.1 F...
  • Page 35 JG4016 I55_RESET JG4080 I55_AODAT B4006 JG4081 I55_ABCLK JG4082 FCM2012H I55_ALRCLK JG4083 -102T04 I55_AMCLK I55_TX0 I55_RX0 MHDO JG4002 MHD1 JG4003 MHD2 JG4004 MHD3 JG4005 MHD4 JG4006 MHD5 JG4007 MHD6 JG4008 MHD7 JG4009 MHA0 JG4010 MHA1 JG4011 JG4012 MHA2 JG4013 MHA3 DVR-RT500-S...

  • Page 36: Dvd/Hd Mpeg Pcb Assy(3/6)

    3.5 DVD/HD MPEG PCB ASSY(3/6) DVD/HD MPEG PCB ASSY (DVR-RT500-S : A2D309AB10) (DVR-RT300-S : A2D311AB10) MEMORY BLOCK SDRAM (128Mbit) IC4004 MT48LC8M16A2P-7E C4153 RAMDAT0 0.01 B RAMDAT15 DQ15 C4048 VCCQ VSSQ 0.1 F RAMDAT1 RAMDAT14 DQ14 RAMDAT2 RAMDAT13 DQ13 C4055 VSSQ...
  • Page 37 FRAMDAT21 RAMDAT3 R4056 FRAMDAT22 DQ12 RAMADD4 R4057 FRAMDAT23 C4061 RESET 0.1 F FRAMDAT24 DQ11 FRAMDAT25 R4055 RAMDAT4 FRAMDAT26 DQ10 RAMDAT11 R4060 FRAMDAT27 RAMDAT10 R4061 FRAMDAT28 FRAMDAT9 FRAMDAT29 FRAMDAT8 FRAMDAT30 FRAMADD11 FRAMDAT31 R4062 FRAMADD9 RAMADD3 FRAMADD8 FRAMADD7 PNVMCE FRAMADD6 FRAMADD5 DVR-RT500-S...

  • Page 38: Dvd/Hd Mpeg Pcb Assy(4/6)

    3.6 DVD/HD MPEG PCB ASSY(4/6) DVD/HD MPEG PCB ASSY (DVR-RT500-S : A2D309AB10) (DVR-RT300-S : A2D311AB10) ATAPI BLOCK CP4001 ATAPI FFC 04_6274_040_000_800 DRVRST ATDD7 ATDD8 ATDD6 ATDD9 ATDD5 ATDD10 ATDD4 ATDD11 ATDD3 ATDD12 ATDD2 ATDD13 ATDD1 ATDD14 ATDD0 ATDD15 DRIVE ASSY...
  • Page 39 ATDMARQ ATDD3 ATDD4 ATDD5 R4085 ATIOW ATDD6 ATDD7 ATDD8 R4092 ATDD9 ATIOR ATDD10 ATDD11 R4093 ATIORDY ATDD12 ATDD13 ATDD14 R4094 ATDMACK ATDD15 ATDA2 ATCS1 R4086 ATINTRQ R4087 ATDA1 R4088 ATDA0 R4089 ATDA2 R4090 ATCS0 R4091 ATCS1 FROM/TO AV I/O DVR-RT500-S...

  • Page 40: Dvd/Hd Mpeg Pcb Assy(5/6)

    3.7 DVD/HD MPEG PCB ASSY(5/6) DVD/HD MPEG PCB ASSY (DVR-RT500-S : A2D309AB10) (DVR-RT300-S : A2D311AB10) MUTE SW Q7301 AUDIO BLOCK DTC124EKA R7311 FROM/TO AV ENCODER ADC_ADAT I55_ALRCLK R7301 I55_ABCLK I55_AMCLK R7306 4.7K 4.7K DGND AIN3L C7306 13 ADCLRC AIN2R DVDD...
  • Page 41 R7318 100K C7341 AUDIO_IN_L_1 R7319 100K C7346 AUDIO_IN_R_1 R7320 100K C7347 AUDIO_IN_L_2 R7321 100K C7350 AUDIO_IN_R_2 R7322 100K C7351 TU_AUDIO_L R7323 100K C7352 TU_AUDIO_R R7326 C7353 BS_AUDIO_L R7327 C7354 BS_AUDIO_R DAC_R DAC_L C7337 C7338 R7312 R7315 B7301 FCM2012H-102T04 +3.3V DVR-RT500-S...

  • Page 42: Dvd/Hd Mpeg Pcb Assy(6/6)

    ASP1 C7319 ASP2 P-H/I-L 12P CH L7306 CVBS FPCDOUT FPCCLK FPCDIN MPEG_CS +3.3V +1.8V FROM/TO ATAPI FROM/TO MEMORY +3.3V AUDIO SIGNAL(PB) LUMINANCE SIGNAL AUDIO SIGNAL COLOR SIGNAL TUNER AUDIO SIGNAL DIGITAL AUDIO SIGNAL(PB) TUNER VIDEO SIGNAL PLAYBACK COLOR SIGNAL DVR-RT500-S...
  • Page 43 DVD/HD MPEG PCB ASSY CP7301 (DVR-RT500-S : A2D309AB10) 04_6232_120_103_800 BS_AUDIO_L VCR AUDIO L (DVR-RT300-S : A2D311AB10) BS_AUDIO_R VCR AUDIO R AV IN/OUT BLOCK TU_AUDIO_L TU AUDIO L TU_AUDIO_R TU AUDIO R AUDIO_IN_L_2 REAR AUDIO L AUDIO_IN_R_2 REAR AUDIO R CP8301...

  • Page 44: Vcr Mt Pcb Assy(1/7)

    6.3V 330K AE HEAD(-) 0305 C118 AUDIO R108 PB SW R102 0.01 B Q101 KTC3875S_Y_RTK 4.7K BIAS OSC Q104 C110 KTC3203_Y TO FE HEAD AUDIO 6.3V PB SW R103 CP103 Q102 KTC3875S_Y_RTK 4.7K B2013H02-2P FE HEAD(GND) H5002 FE HEAD(HOT) DVR-RT500-S...
  • Page 45 BUFFER Q106 PHASE PHASE MAIN AUTO KTA1504S_Y_RTK BIAS EMPHA Y-GND fo-ADJ Q-ADJ 0 2.6 DVD_V_OUT V.ENV TP101 RECORD COLOR SIGNAL RECORD LUMINANCE SIGNAL AUDIO SIGNAL(REC) CAUTION: DIGITAL TRANSISTOR AUDIO SIGNAL(PB) PLAYBACK COLOR SIGNAL PLAYBACK LUMINANCE SIGNAL TUNER VIDEO SIGNAL DVR-RT500-S...

  • Page 46: Vcr Mt Pcb Assy(2/7)

    R3011 AT+5.2V LSA-1144EAU C3015 820P CH FROM/TO AV SW MPEG_RESET MPEG_CLK MPEG_DATA P.CON+5V MP_CLK AT+5.2V MP_DATA_IN MP_DATA_OUT MS_SEN A VADDIS_INT Q3005 CH_V_MUTE-H RPI-352C40N DVD_V_SW_R-H V_SW_VCR-H CH_A_MUTE-H VCR_DUB-H VCR_V_SW_R-H SYNC.DET SW_V_OUT MS_SEN B Q3004 CAUTION: DIGITAL TRANSISTOR RPI-352C40N 13 14 DVR-RT500-S...
  • Page 47 SYSTEM RESET IC C3030 IC3003 XC61CN3102SR R3049 0.1 F H8 WRITE JG301 H8 WRITE JG302 MP_DATA_IN H8 WRITE JG303 MP_DATA_OUT H8 WRITE JG304 H8 WRITE JG305 RESET H8 WRITE JG306 D3009 H8 WRITE JG307 AT+5V[M-CON] 1SS133 H8 WRITE JG308 MP_CLK DVR-RT500-S...

  • Page 48: Vcr Mt Pcb Assy(3/7)

    SIF OUT 6.3V 31.9 +32V R302 TU_V_OUT VIDEO MUTE Q8025 IF OUT DTC124EKA R303 VIDEO MUTE BUFFER Q8027 V.OUT Q301 KTA1504S_Y_RTK DTC124EKA VIDEO MUTE TU_A_MUTE-H Q8029 TU A MUTE SW DTC124EKA Q302 DTC124EKA CAUTION: DIGITAL TRANSISTOR CAUTION: DIGITAL TRANSISTOR DVR-RT500-S...
  • Page 49 YUV OUT J8006 RF_SW MSP-213V1-652_NI_LF FROM/TO REGULATOR MP_P.CON+3.3V MP_P.CON+5V +32V P.CON+12V P.CON+5V AT+5.2V DGND RECORD COLOR SIGNAL DIGITAL AUDIO SIGNAL(PB) RECORD LUMINANCE SIGNAL AUDIO SIGNAL(REC) PLAYBACK COLOR SIGNAL AUDIO SIGNAL(PB) PLAYBACK LUMINANCE SIGNAL TUNER AUDIO SIGNAL TUNER VIDEO SIGNAL DVR-RT500-S...

  • Page 50: Vcr Mt Pcb Assy(4/7)

    KTC3203_Y KTC3203_Y -15.8 W807 -14.7 -15.7 -15.7 DGND P.FAIL TUNER+32V -22V HEATER - R1722 HEATER + 8.2 1/2W CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 20N_1250FS FOR ICP1701 MFD, BY PICO. DVR-RT500-S...
  • Page 51 P.CON+12V 13.2 P.CON+5V D1707 1SS133 P.CON+12V FROM/TO AV SW P.CON+5V P.CON+12V DGND FIP_ON-L MP_P.CON+3.3V FROM/TO Y/C/AUDIO/CCD/H.AMP P.CON+5V P.CON+5V FROM/TO TUNER/JACK (TUNER) P.CON+5V DGND AT+5.2V P.CON+12V +32V +32V -22V MP_P.CON+5V MP_P.CON+3.3V HEATER_DC- DGND HEATER_DC+ CAUTION: DIGITAL TRANSISTOR CAUTION: DIGITAL TRANSISTOR DVR-RT500-S...

  • Page 52: Vcr Mt Pcb Assy(5/7)

    VIDEO IN J653 MSP-281V42-B FRONT_V_IN R662 R663 R664 FRONT_C_IN R675 FRONT_S_SW 390 1/4W FRONT_Y_IN CP651 A2001WR2-5P S-VIDEO IN B652 J654_1 MDC-012V1-A_LF W817 KEY-B KEY-B B653 FCM2012H-102T04 KEY-A KEY-A B654 FCM2012H-102T04 DVD_LED CP681 DVD LED B655 FCM2012H-102T04 AT+5.2V AT+5.2V FCM2012H-102T04 DVR-RT500-S...
  • Page 53 DRIVE DATA C665 INTERFACE FL_CS 0.1 B FL_CLK FL_DATA FRONT_S_SW OS651 PIC-37041LO-H REM_IN Vout FROM/TO REGULATOR R671 AT+5.2V 150 1/4W P.CON+12V AT+5.2V -22V HEATER_DC+ HEATER_DC- R651 R652 R653 2.7K 1.8K 1.5K RECORD LUMINANCE SIGNAL RECORD COLOR SIGNAL AUDIO SIGNAL(REC) DVR-RT500-S...

  • Page 54: Vcr Mt Pcb Assy(6/7)

    C747 L702_1 P.CON+5V 22uH 0305 C748 C749 0.1 F HIFI_A_OUT_R C750 ST_SELECT HIFI_A_OUT_L L703 P.CON+12V 100uH ALC_A_OUT C754 C756 NORMAL_A_IN R718 NORMAL_A_OUT 1.5K R719 C755 0.022 B C828 R815 TU_A_OUT 15K 1/4W AUDIO SIGNAL(REC) AUDIO SIGNAL(PB) TUNER AUDIO SIGNAL DVR-RT500-S...
  • Page 55 PNR LCH SW22 C725 NORMAL_A_OUT SW15 C760 C726 0.015 REC LPF NORMAL_A_IN INPUT_SW(L) LCH VCO SW11 C727 INPUT_SW(R) C728 VREF1 FROM/TO REGULATOR P.CON+5V P.CON+12V FROM/TO SYSCON V.REC_ST-H HIFI_ENV.DET HIFI_H.SW AUDIO_MUTE-H ST_SELECT FROM/TO AV SW DVD_A_OUT_L DVD_A_OUT_R HIFI_A_OUT_L HIFI_A_OUT_R ST_A_OUT_L ST_A_OUT_R DVR-RT500-S...

  • Page 56: Vcr Mt Pcb Assy(7/7)

    IIC_CLK KTC3875S_Y_RTK RESET MPEG CS MPEG CLK MPEG DATA IN MPEG DATA OUT VSC ON-H MPEG_RESET VSC DATA D8301 MP_CLK VSC CLK RB721Q-40 D8302 C8312 CP8303 R8303 R8308 MP_DATA_IN A_OUT_L IMSA-9615S-18C-PP-A RB721Q-40 D8303 MP_DATA_OUT RB721Q-40 C8311 R8304 R8309 A_OUT_R DVR-RT500-S...
  • Page 57 MP_DATA_IN MP_DATA_OUT VADDIS_INT CH_V_MUTE-H DVD_V_SW_R-H R8326 P.CON+12V V_SW_VCR-H C8316 CH_A_MUTE-H 56 1/4W VCR_DUB-H 0.0015 B VCR_V_SW_R-H SYNC.DET R8311 SW_V_OUT C8325 AMP_A_OUT_L DVD_A_OUT_L FROM/TO REGULATOR P.CON+5V P.CON+12V 11.6 C8323 C8317 AMP_A_OUT_R DVD_A_OUT_R 0.0015 B R8312 R8317 R8319 8.2K DGND MP_P.CON+3.3V DVR-RT500-S...

  • Page 58: Power Pcb Assy

    KTC3203_Y 10.43 D531 HS67 R518 MTZJ13B HS501 763WSAA019 560 1/4W R519 R513 1K 1/4W 100 1/4W D504 C524 R508 1SS133 0.01 B 470 1/4W VOLTAGE CTL IC501 KIA431A-AT PRIMARY SIDE 10.43 10.43 SAFTY SW R523 Q503 KTC3198 1K 1/4W DVR-RT500-S...
  • Page 59 CP504 A2544WV2-4P 6.3V P.CON+12V M_GND DRIVE ASSY MOTOR GND D GND P.CON+D5V SAFTY SW CAUTION : FOR CONTINUED PROTECTION 2.22 Q504 AGAINST RISK OF FIRE. KTA1271_Y REPLACE ONLY WITH SAME TYPE 2.22 NO. 20N_1000FS FOR ICP501 MFD, BY PICO. DVR-RT500-S...

  • Page 60: Opeartion Pcb Assy

    3.9K 1/4W 2.7K 1/4W 1.8K 1/4W 1.5K 1/4W CP651 DVD LED DVD LED (ORANGE) AT+5.2V D681_1 R688 330 1/4W LTL-1CHAE-002A SWITCHES SW681 REW/RWV SW682 STOP SW683 FF/CUE SW684 REC/OTR SW685 PLAY SW686 OPEN/CLOSE SW687 CH DOWN SW688 CH UP DVR-RT500-S...

  • Page 61: Wave Forms

    IC4001-pin 99 (VADDIS_AMCLK) IC4001-pin 142 (SBCLK) V: 1.0V/div. H: 100nsec/div. V: 1.0V/div. H: 20nsec/div. V: 1.0V/div. H: 20nsec/div. IC4009-pin 177 (I55_AMCLK) IC4001-pin 100 (I55_ALRCK) IC4001-pin 144 (SPDIF) V: 1.0V/div. H: 20nsec/div. V: 1.0V/div. H: 5µsec/div. V: 1.0V/div. H: 200nsec/div. DVR-RT500-S...
  • Page 62 IC7301-pin 26 (DAC_L) IC7302-pin 6 (TU_VIDEO) V: 1.0V/div. H: 5µsec/div. V: 1.0V/div. H: 200µsec/div. V: 200mV/div. H: 10µsec/div. IC7301-pin 10 (I55_ABCLK) CP7302-pin 9 (Y_OUT) IC7302-pin 4 (COMPOSITE_IN) V: 1.0V/div. H: 100nsec/div. V: 500mV/div. H: 10µsec/div. V: 200mV/div. H: 10µsec/div. EE DVR-RT500-S...
  • Page 63 TP101 (V. ENV) VCR PLAY IC3001-pin 105 (H. SW) VCR PLAY V: 500mV/div. H: 10µsec/div. V: 10mV/div. H: 5msec/div. V: 2.0V/div. H: 10msec/div. IC101-pin 26 VCR PLAY IC3001-pin 8 (CTL_SMT(I)) VCR PLAY V: 500mV/div. H: 10µsec/div. V: 1.0V/div. H: 10msec/div. DVR-RT500-S...
  • Page 64 V: 1.0V/div. H: 500msec/div. V: 1.0V/div. H: 10msec/div. V: 200mV/div. H: 10µsec/div. J8005-pin 5 (V) VCR PLAY IC701-pin 45 (FSC) VCR PLAY IC8308-pin 7 (SW_V_OUT) VCR PLAY V: 200mV/div. H: 10µsec/div. V: 200mV/div. H: 100nsec/div. V: 50mV/div. H: 10µsec/div. DVR-RT500-S...
  • Page 65 Q501-Gate DVD PLAY DVD PLAY V: 1.0V/div. H: 1µsec/div. V: 100mV/div. H: 200µsec/div. IC8303-pin 7 (F/R_VIDEO_C) VIDEO IN V: 20mV/div. H: 10µsec/div. IC8302-pin 7 (F/R_VIDEO_Y) VIDEO IN V: 20mV/div. H: 10µsec/div. CP8301-pin 16 (ST_A_OUT_L) TUNER IN V: 20mV/div. H: 200µsec/div. DVR-RT500-S...

  • Page 66: Pcb Connection Diagram

    C7306 CP8302 R7306 R4028 R4024 C4006 Q7301 R4021 R4109 R4059 C4031 VMD340A R4099 C4008 C4007 X4001 C4035 REFLOW C4157 NTSC/PAL ENC. C7369 C4094 C4161 C4107 C4117 C7370 C4098 C4128 C7367 C4076 B4004 C4158 C4145 C4077 CP8303 C4102 C4093 C4081 DVR-RT500-S...
  • Page 67 R4033 SIDE A R4110 R4027 R4026 R4066 R4092 R4083 R4081 SIDE B R4079 MPEG P.C.Board Chip Part Q7301 R4077 R4075 R4073 R4071 C4137 R4069 C4047 R4067 IC4003 IC4003 IC4002 C4136 X4001 C4130 C4129 C4134 C4128 B4004 C4158 C4145 IC4009 DVR-RT500-S...
  • Page 68 SIDE B DVD/HD MPEG PCB ASSY IC4006 IC7302 IC4008 IC4007 DVR-RT500-S...
  • Page 69 SIDE B DVR-RT500-S...

  • Page 70: Vcr Mt Pcb Assy

    Q3001 W173 W325 W171 W324 W170 J654_1 L701_1 W323 W258 W257 W169 W168 W167 W256 SW3001 W165 L702_1 STEREO W255 W198 W278 TAB SW W337 W336 W335 J653 W264 W262 X8301 POWER HIFI-ENV Q3006 IC8307 IC8307 SW652 W334 L8305 DVR-RT500-S...
  • Page 71 W026 L109 W025 W053 CP101 W354 W103 W052 R8028 Q105 W051 W050 W355 W049 L106_1 W048 R8033 W047 L8003 JACK I/O L704_1 R8034 W100 AV SW W045 W099 W044 R8040 W098 R8041 HIFI W041 L702_1 L8302 L301 TU301 W818 DVR-RT500-S...
  • Page 72 Q1706 IC3003 IC8308 Q8003-Q8006 Q1717 Q103 Q101 IC3099 Q102 VMC318B Q8025 NTSC IC101 Q8027 Q1707 Q8029 Q1703 Q8012 Q8013 IC8309 Q8036 Q8015 Q8016 Q8018 IC701 Q8021 Q8017 IC801 Q8019 Q8020 IC8302-IC8305 Q8001 Q8002 Q651 Q8311 Q303 Q652 Q301 Q302 DVR-RT500-S...
  • Page 73 SIDE A DVR-RT500-S...

  • Page 74: Power Pcb Assy

    D530 HS501 D524 R516 R524 R507 C503 B501 Q501 C508_1 C513 R508 D509_1 R509 W010 D504 Q502 C542 Q502 C515 W801 R501 D506 D505 AC IN C543 FH501_1 F501 FH502_1 D502 RISK OF FIRE - REPLACE AS MARKED . DVR-RT500-S...

  • Page 75: Operation Pcb Assy

    4.4 OPERATION PCB ASSY SIDE A SIDE A CP651 CP681 OPERATION PCB ASSY CH DOWN FF/CUE OPEN/CLOSE REC/OTR CH UP VECA30A PAL/NTSC D681_1 DVR-RT500-S...

  • Page 76: Pcb Parts List

    TBA0011510 IC4001 IC ZR36750E ICQM067500 Q1716 TRANSISTOR,SILICON KTC3209 TCAT032034 IC4002 MEMORY DATA BR24L16FJ-WE2 S2D309AE02 Q1717 COMPOUND TRANSISTOR DTA124EKAT146 TNYJC05001 (for DVR-RT500-S) Q1720 TRANSISTOR,SILICON KTC3209 TCAT03209Y IC4002 MEMORY DATA BR24L16FJ-WE2 S2D309AE03 Q1721 TRANSISTOR,SILICON KTA1281 TAAT0128Y (for DVR-RT300-S) Q1722 COMPOUND TRANSISTOR DTC124EKAT146 TNYJC05001...
  • Page 77 L1701 CORE,FERRITE W5T29X7.5X19 02AHB9A972 CD102 CORD,JUMPER 2F061501 0122F061501 > CD501 CORD,SET AC 9619904 120961990 L1702 COIL 47 UH 02167F470J CD502 WPL6016038 L3003 COIL 12 UH 021LA6120J FLAT CABLE AWM2468 A WG26 16C BLACK 160MM L7301 COIL 1 UH 0216S71R0J DVR-RT500-S...
  • Page 78 J652 RCA JACK MSP-281V40-B 060J401098 J653 RCA JACK MSP-281V42-B 060J401099 J654 JACK MDC-012V1-A_LF 063D700010 J8001 JACK MDC-012V1-A_LF 063D700009 J8002 RCA JACK MSP-213V2-432_NI_LF 060J431020 J8003 RCA JACK MSP-213V1-432_NI_LF 060J411031 J8004 JACK MDC-070-B_LF 063D700008 J8005 RCA JACK MSP-213V1-732_NI_LF 060J41033 J8006 RCA JACK MSP-213V1-652_NI_LF 060J411032 DVR-RT500-S...

  • Page 79: Adjustment

    3. In case of using a cassette tape, press the EJECT button to insert or eject a cassette tape. Turn on the power and re-check the cable before checking the trouble points. When you servicing with connection of DVD, perform the operations above step 2 to step 3. DVR-RT500-S...

  • Page 80: Adjustment Items And Necessary Adjustment Points

    2-2 CONFIRMATION AND ADJUSTMENT OF AUDIO/CONTROL HEAD 2-3 TAPE RUNNING ADJUSTMENT (X VALUE ADJUSTMENT) 2-4 CONFIRM HI-FI AUDIO [Electrical Part] 1. BASIC ADJUSTMENT 1-1 PG SHIFTER DVD SIDE EEPROM (IC4002) INITIAL SETTING REPLACING EEPROM (IC4002) IC REGION SETTING REPLACING NEW DVD LOADER DVR-RT500-S...
  • Page 81 CYLINDER UNIT ASSY Electrical point Replacing PCB Assy or Electrical Parts Replacing Mechanical point None DECK ASSY VCR MT PCB ASSY Electrical point Replacing Mechanical point None IC4002 (DVD SIDE EEPROM) Electrical point Replacing Mechanical point None DVD LOADER Electrical point DVR-RT500-S...

  • Page 82: Service Mode List

    For displaying Loader Information and error rates NO DISC) For switching the RF output channels (CH 3/4) While the unit is off, hold the 3 or 4 key on the remote control unit pressed for at least 3 seconds. DVR-RT500-S...

  • Page 83: Confirmation Of Hours Used

    Initial setting data check sum. Romcorrection data check sum. PLAY/REC total hours. = (16 × 16 × 16 × thousands digit value) + (16 × 16 × hundreds digit value) Fig. 1 + (16 × tens digit value) + (ones digit value) DVR-RT500-S...

  • Page 84: Preventive Checks And Service Intervals

    Clean the full erase head in the same manner. (Refer to the figure below.) NOTE Do not exert force against the cylinder head. Do not move the chamois upward or downward on the head. Use the chamois one by one. Cylinder Head Audio Control Head DVR-RT500-S...

  • Page 85: Mechanical Adjustments

    2. Confirm that the right meter of the torque tape indicates 50~90gf•cm during playback in SP mode. 3. Confirm that the left meter of the torque tape indicates Height Adjustment Washer 25~40gf•cm during playback in SP mode. 2.6 × 4.7 × T0.13 2.6 × 4.7 × T0.25 Fig. 1-1-B DVR-RT500-S...
  • Page 86 Cassette Holder Assy Fig. 1-4-A Torque Gauge/Adpter CH-1 (JG002F/JG002B) Envelope (TP101) CH-1 CH-2 Torque Gauge/Adpter Track Track CH-2 (JG002F/JG002B) SW Pulse (TP3002) Fig. 2-1-A Entrance Exit S Reel T Reel A : B 3 : 2 Fig. 2-1-B Fig. 1-4-B DVR-RT500-S...
  • Page 87 7. If the difference are more than 3 steps, set the X Value adjustment driver (JG153) to 4 of Fig. 2-2-B. Change the X Value and adjust it so that the value becomes within 2 steps. 0.25 ± 0.05 mm Fig. 2-2-C DVR-RT500-S...
  • Page 88 1. Tension Connect 6. P4 Post 2. Tension Arm 7. T Brake Spring 3. Guide Roller 8. T Reel 4. Audio/Control Head 9. S Reel 5. X value adjustment driver hole 10. Adjusting section for the Tension Arm position DVR-RT500-S...

  • Page 89: Electrical Adjustments

    2 seconds to set tracking to center. 4. Press both CH UP button on the set and the STOP button on the set for more than 2 seconds. CH-2 6.5 H CH-1 Fig. 1-1-A CH-2 CH-1 6.5 H Fig. 1-1-B DVR-RT500-S...
  • Page 90 OS8001 CP501 J8003 CD502 CP504 FAN MOTOR CD7304 CP102 CP506 TP8302 TP8301 CP103 CD7301 FE HEAD CD7302 AC HEAD CD7303 CP7301 CP651 CP4001 CP7304 TP101 TP701 TP3002 OS651 TP651 V651 OPERATION PCB CD651 CP681 DVD/HD MPEG PCB DECK CD DVR-RT500-S...

  • Page 91: When Replacing New Dvd Loader

    9. Press both CH DOWN button on the set and the DVD/VCR button on the set for more than 2 seconds. Information screen will be displayed on the TV Monitor. (Refer to Fig. 1) 10. If the writing Region No. is appeared, the Region setting is completed. 11. Turn off the power. Region No. Fig. 1 DVR-RT500-S...

  • Page 92: When Replacing Eeprom (Memory) Ic

    12. After the finishing of the initializing of shipping, the unit will turn off automatically. The unit will now have the correct DATA for the new MEMORY IC. * : When initializing to shipping data, the VCR operating time record is cleared. DVR-RT500-S...

  • Page 93: General Information

    16. Press both CH DOWN button on the set and the DVD/VCR button on the set for more than 2 seconds. Information screen will be displayed on the TV Monitor. (Refer to Fig. 1) 17. When the changed version displays, the Re-write will be completed. 18. Turn off the power Firmware version Fig. 1 DVR-RT500-S...

  • Page 94: Measurement Of Error Rate

    When clearing this display, the error rate measurement is not executed. Table 1: List of Reference Value Disc Type Recording Mode Reference Value 8.0 × 10 – 4 DVD-VIDEO 1.0 × 10 – 3 DVD-R Video mode 1.0 × 10 – 3 DVD-RW Video mode DVR-RT500-S...

  • Page 95: Power On Sequence

    MP_P.CON1.8V,3.3V REGULATOR UNREG+3.3V Q1701(MP POWER SW) (from U-COM) MPEG_P_ON-L DVD BLOCK MP_P.CON+1.8V DVD BLOCK MP_P.CON+3.3V Q1722(MPEG P.CON SW) BLOCK (from U-COM) MPEG5V_ON-H DVD BLOCK MP_P.CON+5V IC502(DRIVE 12V REGULATOR) (from U-COM) DRIVE_ON-H DVD UNIT,FAN MOTOR P.CON+12V (POWER SIDE) DVD UNIT P.CON+D5V DVR-RT500-S...

  • Page 96: Disc Removal Method

    5. Repeat the above step 3~4. Then take out the Video Cassette from the Deck Chassis. Be careful not to scratch on the tape. Loading Motor Screw Capstan DD Unit Pinch Roller Cam Main Cam Insert hole for screwdriver Clutch Assy Main Chassis (Front Side) Fig. 1 Fig. 2 DVR-RT500-S...

  • Page 97: Parental Control-Rating Level

    4. Hold both keys for more than 2 seconds. 5. Press the OPEN/CLOSE key on the front panel to check the Tray Lock setting. NB: No indications on the screen when the Tray Lock is setting. To unlock the Tray Lock, follow the steps above again. DVR-RT500-S...

  • Page 98: Disassembly

    1. Open Flap to 90° and flex in direction of arrow (A), at Deck Shield Assy the same time slide in direction of arrow (B). 2. Then lift in direction of arrow (C). DVD Angle (R) DVD/HD MPEG PCB MPEG Shield Flap Fig. 1-2 Fig. 1-3 DVR-RT500-S...
  • Page 99 5. Remove the 3 screws 3. 6. Disconnect the following connectors: (CP101, CP102, CP3001). 7. Remove the AC Head Cover and VCR Deck in the direction of arrow. FE Head AC Head Cover VCR Deck Top Holder Fig. 1-5 DVR-RT500-S...
  • Page 100 2. Remove the Link Lever. Side L/R. 3. Remove the Flap Lever. 3. Unlock the support 2 and then remove the Locker R. Locker Spring Cassette Holder Flap Lever Locker R Link Lever Cassette Side R Cassette Side L Fig. 2-3-A Fig. 2-5 DVR-RT500-S...
  • Page 101 Loading Motor Tension Band Tension Connect Fig. 2-7-C Tension Connect Cassette Opener [OK] Tension Band Tension Connect [NG] Fig. 2-6-C Tension Band Fig. 2-7-D Pink Capstan DD Unit Loading Motor Tension Connect White Main Chassis Fig. 2-6-D Fig. 2-7-D DVR-RT500-S...
  • Page 102 5. When you install the reel, clean the shaft and grease it (FG-84M). (If you do not grease, noise may be heard in FF/REW mode.) 6. After installing the reel, adjust the height of the reel. (Refer to MECHANICAL ADJUSTMENT) DVR-RT500-S...
  • Page 103 (2), finally tighten the screw (3). Cylinder Unit Assy AHC Assy A/C Head A/C Head Spring A/C Head Base Screw Torque: Screw Torque: 3 ± 0.5kgf•cm 5 ± 0.5kgf•cm (Screw 1) Fig. 2-11-A Fig. 2-13 DVR-RT500-S...
  • Page 104 1. In case of the Pinch Roller Cam and Main Cam installation, install them as the circled section of Fig. 2-15-B so that the each markers are met. Loading Arm T Unit Loading Arm S Unit (Refer to Fig. 2-15-B) Fig. 2-16-B DVR-RT500-S...

  • Page 105: Recording Format

    [NG] 1. Remove the P4 Cap. 2. Unlock the support 1 and remove the Cassette Guide Cassette Guide Post Post. 3. Remove the Inclined Base S/T Unit. 4. Remove the screw 2. 5. Remove the LED Reflector. Fig. 2-18-C DVR-RT500-S...

  • Page 106: Cautions On Diassembling And Assembling

    6. When attaching the ferrite core to the CD7304, pass the wires through it twice (one wind around it). Incorrect attachment of the ferrite core may compromise its effects of reducing spurious radiation. DVR-RT500-S...
  • Page 107 9. Be sure to reattach the Shield 3 Pin so that part of it protrudes from the Plate bottom. Be careful that the Shield 3 Pin is not embedded between the Plate bottom and the circuit board. Shield Compo DVR-RT500-S...

  • Page 108: Key To Abbreviations

    : Inverter : Visual Search Rewind : Voltage Super Source : Killer V-SYNC : Vertical-Synchronization : Voltage Tuning : Left : Light Emitting Diode X'TAL : Crystal LIMIT AMP : Limiter Amplifier LM, LDM : Loading Motor : Luminance/Chrominance DVR-RT500-S...

  • Page 109: Disc/Content Format

    Discs recorded using a personal computer may not be playable in this unit due to the setting of the application software used to create the disc. In these particular instances, check with the software publisher for more detailed information. DVR-RT500-S...
  • Page 110 Editing (with limitation) • This unit cannot record on DVD-R and DVD-RW DVD-R Video mode Playback and recording discs that are 8 cm in diameter. Ver.2.0 Editing (with limitation) • This unit cannot record on CD-R or CD-RW. (Ver.2.0/4x/8x) DVR-RT500-S...
  • Page 111 Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Cleaning tools Pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008 Position to be cleaned Cleaning tools Fans Cleaning paper : GED-008 DVR-RT500-S...

  • Page 112: Panel Facilities

    DVD S-VIDEO DVD/VCR common DVD OPTICAL DIGITAL OUT jack AUDIO (L/R)/VIDEO AUDIO OUT jack IN (LINE 1) jacks DVD AUDIO (L/R) DVD/VCR common Make sure that when installed the fan is not obstructed. OUT jacks AUDIO (L/R)/VIDEO OUT jacks DVR-RT500-S...

  • Page 113: Display Window

    Lights during playback of DVD and CD. Flashes in auto resume. DVD or CD is temporarily stopped. Lights during DVD recording. Note • Some discs may not playback correctly , or chapter number, playback time, etc may not be displayed. DVR-RT500-S...

  • Page 114: Remote Control

    VCR Plus+ timer programming. Repeats playback of the last 10 seconds of video. TIMER REC Sets the unit to start recording at a 25 CM SKIP Skips commercial breaks. preset time. INPUT SELECT Switches between the external inputs. DVR-RT500-S...
  • Page 115 DVR-RT500-S...
  • Page 116 Guide Roller Adjustment X Value Adjustment Screwdriver GGF1510 X Value Adjustment Mater Plane GGF1511 Reel Disk Height Adjustment Reel Disk Height Adjustment Jig GGF1512 Reel Disk Height Adjustment Torque Tape (VHT-063) GGV1186 Playback Torque, Back Tension Torque During Palyback DVR-RT500-S...

This manual is also suitable for:

Dvr-rt300-s

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