Club Car 2009-20011 Electric Precedent Maintenance And Service Manual page 374

20
Motor Installation
4.10.Connect the three-pin speed sensor wire to the vehicle wire harness.
5. If using a chain hoist, lower the vehicle and guide the leaf springs into the shackles. If using a floor jack, raise the
transaxle until the leaf springs can be guided into the shackles.
6. Insert the mounting bolts through the spring shackles and the bushings in the leaf spring eyes and install lock
nuts. Tighten the bolts to 23 ft-lb (31 N·m). See Section 9 – Rear Suspension.
7. Install the shock absorbers. Tighten nut until rubber bushing expands to the diameter of the cup washer.
8. If removed, install wheels and finger tighten the lug nuts.
9. Lift vehicle and remove jack stands. Lower vehicle to the floor and tighten lug nuts, using a crisscross pattern, to
55 ft-lb (74.6 N·m).
10. Place the Tow/Run switch in the TOW position and connect the batteries. See Connecting the Batteries –
Electric Vehicles on page 1-3.
11. Place the Tow/Run switch in the RUN position.
12. Inspect the vehicle for proper operation. See following WARNING.
WARNING
• Make sure that the vehicle operates in the forward direction when the Forward/Reverse switch is
in the FORWARD position.
• Make sure that the vehicle operates in the reverse direction when the Forward/Reverse switch is in the
REVERSE position. The reverse buzzer will sound as a warning when the Forward/Reverse switch
is in REVERSE.
• Make sure that the vehicle does not operate when the Forward/Reverse switch is in the NEUTRAL
position.
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4
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Figure 20-24 EJ4–4001 Motor Mounting Bolts and
Tightening Sequence
Page 20-16 2009-2011 Electric Precedent Maintenance and Service Manual
MOTOR (MODEL EJ4-4001 AND EJ8-4001A)
3 2
1
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Figure 20-25 EJ8–4001A Motor Mounting Bolts and
Tightening Sequence
3
1