Related Manuals for X-TREME XG-499
Summary of Contents for X-TREME XG-499
- Page 1 X-Treme Electric Scooters XG-499 Gas Scooter Product Handbook PLEASE BE SAFE WHEN RIDING ALWAYS WEAR A HELMET AND OBEY ALL LAWS! Page1...
-
Page 2: Important Information
2. Use 32:1 Gas/Oil Mixture. 4 oz. of oil for every gallon of High- Octane gasoline. 3. Tanaka Perfect Mix, or similar quality 2-Cycle Engine Oil is recommended. Oil can be purchased from your local X-Treme Dealer, Outdoor Power Equipment Dealer, or a Power Sports Dealer 4. - Page 3 IMPORTANT PLEASE READ THIS BEFORE USING THIS PRODUCT READ THIS FIRST! WARNING This product does not conform to Federal Motor Vehicle Standards and is not intended for operation on public streets, roads or highways. Serious injury can result from the unsafe operations of this product. Operator can minimize these risks by using certain safety equipment such as: safety helmet, goggles, gloves, elbow and kneepads and appropriate footwear.
-
Page 4: Quick Reference
Only use a container approved for fuel Do not smoke or allow smoking near the X-Treme XG-499 while working on the engine, or while the engine is running. Wipe up and clean all fuel spills before starting the engine. -
Page 5: Table Of Contents
TABLE OF CONTENTS Important Information…………………………………….…………………………….. 2-3 Quick Reference…………………………………………………………………………. 4 Table Of Contents……………………………….……………........5-6 Getting To Know Your X-Treme XG-499………………………………………………. 7 Package Contents……………………………………………………………………….. 8 Getting Started………………..……………………………..…………………………… 8-11 Assembly……………………………………………………………………………. 8 Gas Tank Installation……………………………………………………………….. 8-9 Fueling……………………………………………………………………………….. 9-10 Starting……………………………………………………………………………….. 10 Riding/Braking.……………………………………………………………………… 11 Transporting and Storage………………………..……………………………………… 11 Operating Procedures…………………………………….……………………………... - Page 6 How To Adjust Rear Hub Brakes………………………………………………….. 19 How To Adjust Throttle Cable……………………………………………………… 19-20 How To Install Fuel Lines………………………………………………………….. 20 How To Install Ignition Coil…………………………………………………………. 20 How To Install Engager…………………………………………………………….. 20-21 How To Install Pull Starter………………………………………………………….. 21 How To Remove and Install Transmission………………………………………. 21 How To Remove Engine……………………………………………………………...
-
Page 7: Getting To Know Your X-Treme Xg-499
GETTING TO KNOW YOUR X-TREME XG-499 DO NOT RETURN TO STORE! Do not use this vehicle for the first time until you have inflated the tires to the correct PSI. Failure to follow these instructions may damage your vehicle and void your warranty. -
Page 8: Package Contents
CABLES! Installing the fuel tank The fuel tank on the XG-499 does not come fully installed from the factory, so it is necessary to install it before initial use. The fuel system consists of the carburetor; fuel tank, fuel supply line and the fuel return line. -
Page 9: Fueling
Using an adjustable wrench, turn the screw counter-clockwise to loosen (Fig1.). 2. Install the fuel tank and tank shield onto the mounting bracket. Turn screws clockwise to firmly attach the tank. (Fig.2). Run the fuel lines directly behind the tube with the slot. (Fig.3). 4. -
Page 10: Starting
GAS LEVER. It may be necessary to repeat step 2 several times until the motor starts. When starting the XG-499 for the first time, it may be necessary to pull the starter handle multiple times until it starts. -
Page 11: Riding/Braking
OFF. TRANSPORTING/STORAGE Your XG-499 is easily disassembled for compact storage or transporting by removing the handlebar from the scooter. These two items are removed by simply loosening the clamps. For the handlebar, locate the large clamp at the base of the handlebar and loosen the bolts. -
Page 12: Operating Procedures
OPERATING PROCEDURES Fuel WARNING! This is a two-stroke engine. Only run the engine on fuel, which is properly mixed with 2-cycle engine oil. Provide good ventilation when fueling or handling fuel. Always use gas with a minimum octane number of 90. ... -
Page 13: Maintenance
MAINTENANCE RECOMMENDED TOOLS To adjust and service the X-Treme XG-499 you will need the following tools: Allen Wrenches: 3/4/5/6 mm Wrenches: 10/13/13 mm Open end wrench Large Adjustable Crescent Wrench Spark Plug Sockets Philips Head Screwdrivers ... -
Page 14: Brake System
WARNING! When the engine is idling, under no circumstances should your XG-499 be moving. If the XG-499 continues to move after idle speed adjustment, contact X-Treme or your local X-Treme service center. Cleaning the Air Filter It is a good idea to occasionally clean the air filter to insure optimum performance. -
Page 15: Tires And Wheels
TIRE AND WHEELS The X-Treme XG-499 uses an identical rim and tire assembly on the front and rear wheels, which means that the tires can be rotated. The wheels are actually two wheel halves (split rim) bolted together to make it easier to remove and replace the tire and tube. -
Page 16: Adjusting The Head Unit
ADJUSTING THE HEAD UNIT The head unit should come adjusted from the factory. However, riding on rough terrain and general use may cause the head unit to become loose over time. It may be necessary to adjust the head unit from time to time. To adjust the head unit: 1. -
Page 17: Maintenance Schedule
For additional questions, service instructions, further information and important phone numbers, please go to the X-Treme website at www.x-tremescooters.com Thank you for purchasing an X-Treme XG-499 and please tell your friends how much fun you’re having on the X-Treme XG-499... -
Page 18: How To Guide
How To Adjust Chain Tension 1.) To set the chain tension, loosen the axle nuts. 2.) Then locate the chain tension bolts. These bolts go from the rear axle to the frame. When you tighten the nuts on these bolts, they pull the whole axle and wheel back, tightening the chain. -
Page 19: How To Adjust Front Hub Brakes
4.) Verify brake pads are position correctly. 5.) Push the axle through until it just sticks out the other side of the wheel. 6.) Add the Larger Spacer and push axle through the fork on the Right Side. 7.) Start Nut on end of Axle. 8.) Using two 17mm wrenches tighten the outside Axle Nuts snugly and evenly. -
Page 20: How To Install Fuel Lines
get down to the cable within the scooter. Pull it through the body and then through the handle bar down tube. 3.) Unscrew the two screws on the electric start section of the throttle. This piece should split to allow you to remove the throttle cable from the handle. Release the throttle cable from the handle. -
Page 21: How To Install Pull Starter
4.) Install new engager and tighten nut. 5.) Install pull starter. How To Install Pull Starter 1.) Locate the four (4) screws on the Pull Starter. 2.) Unscrew them and the pull starter will come off. 3.) To re-install put Pull Starter on the Motor give it a little pull while holding it. This will line it so that it sits flat on motor. -
Page 22: How To Check Restricted Fuel Lines
How To Check Restricted Fuel Lines 1.) Check the lines from your fuel tank. 2.) Look at the lines where they enter the tank, through the rubber grommet. 3.) Make sure these are not pinched or restricted in any way. 4.) If they appear to be pinched by the rubber grommet simply pull the lines out and bore the hole out slightly with something like a screw driver. -
Page 23: How To Adjust Air/Fuel Mixture
electrodes. 6.) If there was not a spark try to disconnect this kill switch wires. This will be the wire that comes out of the top of the motor, and runs down under the deck plate. Disconnect it at the white plastic connection. 7.) Repeat step 5 to see if there is a spark. -
Page 24: How To Change Fuse Holder
8.) Re-assemble. How To Change Fuse Holder 1.) Remove the six Allen head bolts securing the deck plate. 2.) Unplug the two white connectors at the end of the fuse holder wires. 3.) Remove the large nut on the back side of the fuse holder. 4.) Slide the nut over the wire connectors one at a time and remove fuse holder from frame. -
Page 25: Troubleshooting
Troubleshooting: Scooter Won’t Move Remove the transmission. This is the part on the engine that has the sprocket attached. Inside you will find the clutch bolted to the engine and you will find a circular piece that is gold or brass in color. It will be bolted to the transmission. This is called the bell housing. Either thee spring on the clutch may be gone or the bell has come off the transmission. -
Page 26: Diagrams
Rear Wheel Assembly Left Side consists of these parts from outside nut to inner wheel. 1. Nut 2. Washer 3. Chain tension bolts 4. FRAME-Scooter 5. ½” Spacer 6. Left inner wheel spindle - The brake disk is mounted on the left wheel spindle, and the caliper is mounted to frame. -
Page 27: Engine Diagram
ENGINE DIAGRAM Page27... -
Page 28: General Information/Tech Support
DO NOT RETURN TO STORE! IF YOU NEED HELP CALL CUSTOMER SUPPORT OR GO ONLINE Call 1-253-777-0690 WWW.X-TREMESCOOTERS.COM/SUPPORT For General Information or Parts Visit WWW.X-TREMESCOOTERS.COM Page28 REVISED 10/26/111...
Need help?
Do you have a question about the XG-499 and is the answer not in the manual?
Questions and answers