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Potterton Paramount 40 Installation, Operation & Maintenance Manual
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Potterton Paramount 40 Installation, Operation & Maintenance Manual

Wall hung condensing boiler
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Wall Hung Condensing Boiler
Paramount
INSTALLATION, OPERATION & MAINTENANCE MANUAL
APRIL 2004

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Summary of Contents for Potterton Paramount 40

  • Page 1 Wall Hung Condensing Boiler Paramount INSTALLATION, OPERATION & MAINTENANCE MANUAL APRIL 2004...
  • Page 2 INDEX Section 1 Section 6 Fig. 1 - General Data & Dimensions Paramount 40 Fig. 7 - Heating Circuit Module HKM Fig. 2 - General Data & Dimensions Paramount 60/80 Fig. 8 - Room Control Module RRG Table 1 - Technical Data...

  • Page 3: Section 1 Section

    POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 1 Fig 1 – General Data and Dimensions Paramount 40 Model Paramount HF – Flow 1” HR – Return 1” Gas – Gas Connection ¾” SIV – Safety Valve ¾”...
  • Page 4 SECTION 1 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 2 Fig 2 – General Data and Dimensions Paramount 60 & 80 Model - Paramount HF – Flow * 1 ½” 1 ½” HR – Return * 1 ½”...
  • Page 5 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 3 Table 1 – Technical Data Model Paramount 40 Paramount 60 Paramount 80 CE Number 0085BL0514 VDE Reg No. 137392G Nominal Heat Input Range (net) 9.0 – 38.0 14.0 –...

  • Page 6: Section 2 - Service

    Important: The boiler unit is supplied in accordance Any person installing or working on the boiler must with Potterton Commercial quality assurance plan be qualified and attention is drawn to the mandatory registered to meet the requirements of BSN ISO requirements of C.O.R.G.I.

  • Page 7: Combustion Air

    Corrosion Protection/Frost Protection PARAMOUNT in Loft Space: If the PARAMOUNT is used as a loft centre, POTTERTON recommends The combustion air must be free of corrosive installing a water catch pan below the hot-water tank.
  • Page 8 SECTION 2 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 6 installed in protective zone 2 (see also note above "Operation in wet rooms"). In protection zone 1 and 2, only permanently installed lines are permissible according to VDE 0100.
  • Page 9 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 3 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 7 Applications and Installation Details Application example 1a 1 pumped heating circuit (CTC) with remote room control module RRG (B5) or with boiler mounted control (Hydraulic system “2”) HKM (N3) &...
  • Page 10 SECTION 3 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 8 Application example 2a 1 constant temperature circuit and one compensated circuit with remote room control module RRG (B5), (Hydraulic system “50”) including hot-water tank temperature WWF Alternatively: 1 CTC with heating circuit module HKM &...
  • Page 11 (PARAMOUNT 40 ONLY, SEE Fig.1) after filling, are the settings required. move the non-return valve back into the operating position. Check for leakage (max. water test pressure Application example 1a: 3 bar).
  • Page 12 For lengths longer than specified in the table please contact the Technical Department for suitability Note: Flue sizes shown for the Concentric Vertical Flue are adapted sizes for flues supplied by Potterton Commercial. For flues supplied by other manufacturers, please refer to technical data for standard spigot sizes.
  • Page 13 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 3 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 11 GAS CONNECTION lead to disturbances) otherwise screen cable should be used. Factory Settings: The PARAMOUNT is set at the factory to a maximum heat load either for...
  • Page 14 SECTION 4 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION , OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 12 START-UP AND CHECK LIST Important Notes: These instructions should always Start Up: Before commissioning the boiler read the be kept in the boiler room where they are readily operating instructions and observe the “check list”...

  • Page 15: Commissioning

    POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 4 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 13 Fig. 5 Commissioning illuminates when burner operation. • Switch on the mains switch (3) on the Note: If an outdoor temperature sensor is not connected the PARAMOUNT is heated up to a boiler boiler module (1).

  • Page 16: Activating Controller Stop Mode

    SECTION 4 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION , OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 14 Gas/Air Ratio Control: With the gas/air ratio control New settings are taken over immediately by the for the PARAMOUNT, the gas supply is adapted to BMU.
  • Page 17 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 15 Fig. 6 gas valve (injector pressure settings can be made with 2.5 mm Allen key) (not provided) Landis & Staefa Co. VDU (PARAMOUNT 40) Kromschröder Co.CG 10…No.847 55 366 (PARAMOUNT 60) Adjustment screw for...
  • Page 18 SECTION 4 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION , OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 16 Table 3 Guide Values for Injector Pressure (full load) Model Paramount 40 Paramount 60 Paramount 80 Nominal heat input 9.0 – 38.0 14.0 – 58.0 20.0 –...
  • Page 19 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 4 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 17 CHECKING VALUES Calling Parameter Values - Proceed as follows to obtain the various parameter values (see Fig. 5 “Control Panel”). Entering the Display Mode - The display mode can...
  • Page 20 2) Parameters in the group “A” can be selected by momentarily pressing the display mode button. For error messages, see Table 11, or instructions for EUROCONTROL controls 4) Display flashes alternately 5) Internal BMU SW diagnostic code (POTTERTON Customer Service) selection of a few error codes Code No. Explanation...
  • Page 21 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 5 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 19 ADJUSTMENT TABLE FOR HEATING ENGINEERS Table 6 – Setting system dependent parameters in heating engineer level of control centre BMU (with RRG room control module or RRG service module).
  • Page 22 SECTION 5 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 20 Display on room control module RRG Function Basic Setting Progra BUM parameter final user (set at factory) Setting *) level ZbreMinL Minimum running time for burner.
  • Page 23 For a list of the internal software diagnosis codes, see RRG manual of the Service Module for a selection of the fault codes see table 6 Parameters only valid if the boiler is equipped with a PWM pump (modulating pump) (Not Potterton supply) The PARAMOUNT boilers are factory-preset to a single step pump (Parameter 561.0 OFF).
  • Page 24 1 and 2 parallel. If the room temperature setting is depending on type of boiler: not achieved with the heating curve set, this allows PARAMOUNT 40 → 38 kW or adaptation. (See table below) PARAMOUNT 60 → 58 kW or PARAMOUNT 80 →...
  • Page 25 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 5 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 23 545 (ZbreMinP) Minimum pause time for burner: Note: Program nos. 556 and 557 (KonfigRg 2 and 3) The PARAMOUNT is provided with a minimum should not be adjusted! pause time or start-up disable of 2 min.
  • Page 26 SECTION 5 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 24 Table 9 Assignment of HKM or RRG to the Heating Circuit (Program No.553; KonfigHks) Setting (e.g. Setting Function HC 1 (CTC) HC 2 (VTC) Program Effect of HKM or RRG on HC 1 and HC 2 No.553...
  • Page 27 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 5 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 25 When bit 5 = 0, the pump is generally operated at the circuit 1. This function is independent of summer and minimum pump speed setting program No. 538 winter mode.
  • Page 28 SECTION 5 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 26 Connect header pump for X1/M5: If hydraulic schematic requires a header pump 623 (PanfoExtSchwelle) Heat output setpoint: The connect its plug to X1/M5. A heating circuit pump relative heat output is given by an analogue signal (CTC) is connected to exit M1.
  • Page 29 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 5 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 27 Quick heat-up: Only possible when room control Anti-Legionnaires disease function (only with module RRG is connected and room sensor active. room control module RRG): Heat-up is started...
  • Page 30 SECTION 6 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 28 Heating Circuit Module HKM and Room Control Module (Optional Extra) Fig. 7 Heating circuit module HKM Installation position for EMS time clock Heating control Hot water control...
  • Page 31 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 6 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 29 Heating Circuit Module HKM (Fig.7) Supplied setting temperature knob, with the PARAMOUNT thermostatic valves to the desired temperature. Correct again only after the temperature has Operation without Outdoor Temperature Sensor: adapted.
  • Page 32 SECTION 6 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 30 Fig. 9 Views of Boiler Paramount 40 Ignition Transformer Air Vent (below lid) Ignition and Ionisation Air Silencer Electrode Mixing Chamber Gas Valve Gas Injector Pressure Switch...
  • Page 33 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 6 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 31 Fig 10 Views of Boiler Paramount 60 & 80 Air Vent Ignition Transformer (below lid) Air Silencer Mixing Chamber Ignition and Ionisation Electrode Gas Injector Gas Valve...
  • Page 34 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 32 • REMOVING HEAT EXCHANGER Disconnect plug for boiler sensor (flow and return) • Remove Heat Exchanger PARAMOUNT 40 Loosen flow return fittings heat exchanger (flat sealing) • Follow the steps below to completely remove the Disconnect cable from water pressure switch •...
  • Page 35 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 6 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 33 CONTROL CENTRE Reset: Following Reset (power OFF/ON) the BMU control centre starts in the Home mode. Electrodes: To ensure proper function of the ignition and ionisation, ensure that installation...
  • Page 36 SECTION 6 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 34 FAULT MESSAGES Table 11 Fault Messages (display 13 flashing) Display Description Explanations flashing Possible caused and function sequence (Code No) Outdoor temperature sensor short circuit or discontinuity...
  • Page 37 INSTALLATION, OPERATION AND MAINTENANCE MANUAL SECTION 7 PARAMOUNT PAGE 35 gnge gnge gnge Relais 1 Relais 2 Relais 3 gnge...
  • Page 38 SECTION 7 INSTALLATION , OPERATION AND MAINTENANCE MANUAL PAGE 36 PARAMOUNT...
  • Page 39 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 8 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 37 Paramount 40-80...
  • Page 40 SECTION 8 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTEANCE MANUAL PARAMOUNT PAGE 38 Boiler and Burner Paramount 40...
  • Page 41 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 8 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 39 Pipework Paramount 40...
  • Page 42 SECTION 8 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTEANCE MANUAL PARAMOUNT PAGE 40 Boiler and Burner Paramount 60/80...
  • Page 43 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 8 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 41 Pipework Paramount 60/80...

  • Page 44: Spares Listings

    SECTION 8 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTEANCE MANUAL PARAMOUNT PAGE 42 Spares Listings Paramount 40, 60, 80 Item Number Part Number Description Casing 988 896 Wall Mounting Plate 40 – 80 998 208 Front Door (Round Edges)
  • Page 45 POTTERTON COMMERCIAL PRODUCTS DIVISION SECTION 8 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PARAMOUNT PAGE 43 Spares Listings Paramount 40, 60, 80 Item Number Part Number Description Pipework 988 643 Flow Pipe 40kW 991 223 Flow Pipe 60kW 991 230 Flow Pipe 80kW...
  • Page 46 SECTION 8 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION, OPERATION AND MAINTEANCE MANUAL PARAMOUNT PAGE 44 Spares Listings Paramount 40, 60, 80 Item Number Part Number Description Not Shown 993 708 Bridge X3 Not Shown 986 533 Blind cover Not Shown 993 289...

  • Page 47: Commissioning

    NOTE: It is the installer’s responsibility to ensure that the boiler is correctly commissioned by a competent engineer and that this report is completed and kept as a record. A commissioning service available from Potterton at the address listed on the back page of this manual. When a Potterton engineer commissions, this completed report will be sent to the installer.
  • Page 48 OPERATIONAL SAFETY CHECKS COMMENTS ON ACCESSIBILITY FOR MAINTENANCE Check control stat operation Check limit stat operation Check high/low stat operation 6.4* Check for gas leaks 6.5* Check for gas leakage past valve assembly 6.5¶ Check for oil leaks Check boiler locks out on loss of flame signal Check boiler locks out on air pressure switch operation Check boiler locks out on all other safety...
  • Page 49 CONVERSION TABLE IMPERIAL TO METRIC METRIC TO IMPERIAL HEAT 1 Btu/hr = 0.291 W 1 KW = 3412Btu/hr 1 Therm = 100,00 Btu/hr 1 Btu = 1055 J = 0.0009478 Btu 1 Btu/hr = 0.252 kcal/hr 1 kcal/hr = 3.968 Btu/hr FUEL CONSUMPTION 1 ft = 28.317 dm...
  • Page 50 Web Site: www.pottertoncommercial.co.uk COMMERCIAL SERVICE OFFICES Our service organisation covers the whole of the U.K. to look after your needs for all Potterton Commercial Products. We are also able to offer our services for other manufacturers products. SOUTHERN REGION...

This manual is also suitable for:

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