Potterton Gas condensing boiler Installation, Operation And Maintenance Manual
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Potterton Gas condensing boiler Installation, Operation And Maintenance Manual

Gas condensing boiler
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Installation operation and maintenance manual
Gas condensing boiler
Paramount three 30-115 kW

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Summary of Contents for Potterton Gas condensing boiler

  • Page 1 Installation operation and maintenance manual Gas condensing boiler Paramount three 30-115 kW...

  • Page 2: Table Of Contents

    Table of contents About this manual..........................Manual contents..........................Overview table............................ Used symbols............................For whom is this manual intended?....................... Safety..............................Usage according to purpose......................... General safety instructions........................Regulations and standards........................Liquid gas under ground........................CE-Marking............................Conformity declaration........................Technical Data Paramount Three 30-115....................10 Dimensions and connections........................
  • Page 3 Emergency operation (Manual operation)....................34 Instruction of the customer........................35 Guide for commissioning........................36 Operation............................37 Operating elements..........................37 Display............................... 38 Stop heating operation........................38 Stop domestic hot water operation....................... 39 Setting room setpoint.......................... 39 Display information..........................40 Error message............................. 40 Servicing message..........................
  • Page 4 10.8 At the end of the maintenance work..................... 124 10.9 Check Electrodes..........................125 10.10 Fault switch-off........................... 125 10.11 Fault code table........................... 127 10.12 Maintenance code table........................130 10.13 Operating phases of the Control Centre LMS..................130 Paramount three 30-115 kW 396532 05.11...

  • Page 5: About This Manual

    About this manual 1. About this manual Read this instruction thoroughly before operating the device! 1.1 Manual contents This manual contains the instructions for the installation of gas-fired boilers of the series Paramount for standard application with 1 pump heating circuit and 1 DHW storage tank.

  • Page 6: Used Symbols

    About this manual 1.3 Used symbols Danger! Danger exists for body and life in case it is not observed. Danger of electric shock! In case it is not observed, danger from electricity exists for body and life! Caution! If warning is not observed, danger exists for environment and the device. Note/tip: Here, you can find background information and useful tips.

  • Page 7: Safety

    Safety 2. Safety Danger! Observe the following safety information! Otherwise you are endangering yourself and others. 2.1 Usage according to purpose The gas fired devices of the series Paramount are intended to be used according to BS 5440, BS 6644 and DIN EN 12828 as heat generators in water-heating plants. They conform to DIN EN 483 and 677.

  • Page 8: Regulations And Standards

    Safety 2.3 Regulations and standards The installation should comply with relevant British Standard Specifications, Co- des of Practice and current Building Regulations, together with any special region- al requirements of the Local Authorities, Gas undertaking and Insurance I.E.E. Reg- ulations for the Electrical Equipment of Buildings. The installation of the boiler must be in accordance with the relevant requirements of: - Health and Safety at Work act 1974 - Building Regulations 2006...

  • Page 9: Conformity Declaration

    Safety 2.6 Conformity declaration Declaration of conformity Product Condensing gas boiler Trade mark Paramount Product ID number CE-0085 CL 0072 Type, Model Paramount three 30, 40, 60, 80, 95, 115 EU directives 2006/95/EEC, 2004/108/EEC, 2009/142/EEC, 1992/42/EEC Standards DIN VDE 0722 DIN EN 50081-1, DIN EN 50082-2 DIN EN 60335-1, DIN EN 483 DIN EN 677, DIN EN 625...

  • Page 10: Technical Data Paramount Three 30-115

    Technical Data Paramount Three 30-115 3. Technical Data Paramount Three 30-115 3.1 Dimensions and connections Fig. 1: Dimensions and connections 30/40 kW 60-115 kW 30/40 kW: Ø25 60-115 kW: Ø160 30/40 kW: Ø80 60-115 kW: Ø110 aGR030B Paramount three 30-115 kW 396532 05.11...
  • Page 11 Technical Data Paramount Three 30-115 Tab. 1: Dimensions and connections Model Paramount Paramount Paramount Paramount Paramount three 30/40 three 60 three 80 three 95 three 115 - Heating flow G 1" G 1 1/2“ - Heating return G 1" G 1 1/2“ - Gas connection G 1“...

  • Page 12: Specification

    Technical Data Paramount Three 30-115 3.2 Specification Tab. 2: Specification Model Paramount three Product-ID-No. CE-0085BL0514 VDE-Reg.-No. VDE-mark International protection IPx4D Gas category 2H3+ Devices category Nominal heat input Natural Heating kW 5,6-30,0 9,0-38,0 14,0-58,0 21,0-77,0 20,0-95,0 25,0-115,0 range mode Nominal heat out- Natural 80/60°C kW 5,4-29,2...
  • Page 13 Technical Data Paramount Three 30-115 Model Paramount three Heating water Adjustment range heating water temper- °C 20 - 85 atur Max. temp °C Operating pressure min. max. Gas-connected loads Supply pressure for natural mbar min. 18 - max. 25 Connected loads Natural gas m³/h 0,59-3,20 0,95-4,00 1,48-6,10 2,22-8,10 2,12-10,1 2,65-12,20...

  • Page 14: Wiring Diagram

    Technical Data Paramount Three 30-115 3.3 Wiring diagram Fig. 2: Wiring diagram Paramount three 30/50 Paramount three 30-115 kW 396532 05.11...
  • Page 15 Technical Data Paramount Three 30-115 Fig. 3: Wiring diagram Paramount three 60-115 396532 05.11 Paramount three 30-115 kW...

  • Page 16: Sensor Value Tables

    Technical Data Paramount Three 30-115 3.4 Sensor value tables Tab. 3: Resistance values for outside temperature sensor ATF Temperature [°C] Resistance [Ω] 8194 6256 4825 3758 2954 2342 1872 1508 1224 1000 Tab. 4: Resistance values for flow sensor KVS, drinking water sensor TWF, re- turn sensor KRV, sensor B4 Temperature [°C] Resistance [Ω]...

  • Page 17: Prior To Installation

    Prior to installation 4. Prior to installation 4.1 Air Supply Openings In case of ventilation based operation of the Paramount an adequately sized open- ing for combustion air must be present in the place of installation. It should be pointed out to the customer that this opening must never be closed or blocked and that the connecting piece for combustion air on the upper side of the Paramount must be kept free.

  • Page 18: Treating And Preparing The Heating Water

    If antifreeze is used, pipework, radiators and gas condensing boilers are protected against frost damage. For the gas condensing boiler to be ready for operation at any time, suitable measures must also be taken to keep the installation room free of frost.

  • Page 19: Notes For Installation Location

    Prior to installation 3. Document the filling process (if possible, use the POTTERTON system log. If an additive is added, mark this on the boiler accordingly.). To prevent gas cushions and gas bubbles, it is essential to fully vent the system at maximum operating temperature.

  • Page 20: Application Example

    Prior to installation 4.7 Application example Paramount three 30-115 kW 396532 05.11...
  • Page 21 Prior to installation 396532 05.11 Paramount three 30-115 kW...
  • Page 22 Prior to installation Paramount three 30-115 kW 396532 05.11...
  • Page 23 Prior to installation Further application examples (mixing circuits, solar connection, etc.) may be found in the Programming and hydraulic system manual 396532 05.11 Paramount three 30-115 kW...

  • Page 24: Legend

    Prior to installation 4.8 Legend Paramount three 30-115 kW 396532 05.11...

  • Page 25: Installation

    - Check tightness (max.water test pressure 3 bar). 5.5 Flue gas connection For the operation of the Paramount as gas condensing boiler, the flue gas pipe should be designed with flue gas temperature under 120°(flue gas pipe type B). A flue specialist should be contacted for this.

  • Page 26: Exhaust Gas System

    Installation 5.6 Exhaust gas system Paramount three Paramount three Paramount three Paramount three Paramount three 30/40 Flue Flue Max. Flue Max. Flue Max. Flue Max. Flue Max. Type Size Flue No. of Size Flue No. of Size Flue No. of Size Flue No.

  • Page 27: Assembly Of The Exhaust Gas System

    Installation 5.7 Assembly of the exhaust gas system Assembly with downward slope The exhaust gas duct must be installed with a slope towards the Paramount, so that the condensed water can drain from the exhaust gas duct to the central con- densed water collector of the Paramount.

  • Page 28: Co2 -Content

    Danger! Danger of life by gas! The gas type of the Paramount must only be modified by an GasSafe heating engi- neer. Use the Potterton conversion set for LPG (accessory). - Paramount disconnect from the mains. - Close gas shut-off facility.

  • Page 29: Gas Valve

    Installation 5.14 Gas valve Fig. 8: Gas valve (setting of jet pressures with Torx T15) Paramount three 30-60 (ie. Siemens VGU) Paramount three 80 (ie. Kromschroeder CG 120 R01) sWG004A Paramount three 95/115 (ie. Kromschröder CG 20) 1 Measuring nozzle for jet pressure 4 Measuring nozzle for connecting pressure 2 Setting for full load 5 Protective plug...

  • Page 30: Controller Stop Mode (Manual Adjustment Of Burner Load)

    Installation 5.15 Controller Stop Mode (Manual Adjustment of Burner Load) For setting and controlling the CO values the Paramount in operated in the con- trol stop function. Boiler temperature > 3 s Press operation mode button Heating Operation for approximately 3 seconds =>...

  • Page 31: Electrical Connection (General)

    Installation Tab. 5: Guide Values for injector pressure (full load) Model Paramount three Nominal heat load heating kW 5,6-30,0 9,0-38,0 14,0-58,0 21,0-77,0 20,0-95.0 25,0-115,0 Nominal heat output 80/60°C kW 5,4-29,2 8,7-36,8 13,4-56,3 20,3-74,7 19,4-92,2 24,3-111,7 50/30°C kW 6,0-31,3 9,6-39,0 14,9-60,1 22,6-79,7 21,4-98,1 26,7-118,6 Injector diameter for Natural Gas E (G20) 4,90...
  • Page 32 Replacing cables All connecting cables, except for the mains connection cable, have to be replaced by Potterton-special cables in case of replacement. When replacing the mains con- nection cable, only cables of the types 3 x 1 mm or 3 x 1,5 mm should be used.

  • Page 33: Commissioning

    Commissioning 6. Commissioning Danger! Danger of life by improperly performed work! Commissioning must only be carried out by an GasSafe heating engineer! The heating specialist checks the tightnesss of pipelines, the correct functioning of all regulating, control and safety installations and measures the combustion values. In case of incorrect operations exists the danger of considerable damage to per- sons, environment and property! 6.1 Menu-Commissioning...

  • Page 34: Temperatures For Heating And Domestic Hot Water

    Commissioning Boiler temp Select the operation mode automatic operation with the operation mode but- Auto ton on the (top right of ISR Plus). Set the required nominal room temperature on the rotating knob of the control unit 6.3 Temperatures for heating and domestic hot water The information in the section Programming for setting the temperatures for heat- ing and domestic hot water.

  • Page 35: Instruction Of The Customer

    Commissioning Using the operation mode "manual operation" you can choose a nominal temper- ature value for it: • Press button "info" • Acknowledge selection with OK • Adjust nominal value by using rotating knob • Acknowledge setting with OK. See also section Explanations for setting table. 6.7 Instruction of the customer Instruction The customer must be given full explanation of the heating plant operation and...

  • Page 36: Guide For Commissioning

    Commissioning 6.8 Guide for commissioning Tab. 6: Guide for commissioning System location Customer Boiler type/Designation Serial number Gas Type ......Characteristic gas values Natural Gas / LPG kWh/m³ ......Have all pipelines and connections been checked for tightness? Exhaust gas system checked? Gas pipeline checked and purged? 10.

  • Page 37: Operation

    Operation 7. Operation 7.1 Operating elements Fig. 10: Operating elements 1. Control operating unit ISR-Plus 7. Rotating knob 2. Operating mode button heating operation 8. ESC-button (Interruption) 3. Operation mode button domestic hot water operation 9. Chimney sweep (test) 4. Display 10.

  • Page 38: Display

    Operation 7.2 Display Fig. 11: Symbols on the display sRE081B Meaning of the displayed symbols Heating to set comfort tempera- Cooling active (heat pump only) ture Heating to Compressor in operation set reduced tempera- (heat pump only) ture Heating to set frost pro- Service message tection temperature Current process...

  • Page 39: Stop Domestic Hot Water Operation

    Operation Auto Automatic operation - Heating operation according to time programme - Nominal temperature values according to time programme - Protection functions (plant frost protection, overheating protection) activated - Automatic summer/winter switch-over (automatic switching over between heating and summer operation from a certain outside temperature on) - Automatic day heating limit (automatic changeover between heating and sum- mer operation, if outside temperature exceeds the nominal room value) Continuous Operation...

  • Page 40: Display Information

    Operation Setting reduced setpoint: 1. Press OK button 2. Select heating circuit. 3. Press OK button 4. Select parameter Reduced setpoint 5. Press OK button 6. Set reduced setpoint with the control knob 7. Press OK button 8. Leave programming level by pressing the operation mode button heating oper- ation 7.6 Display information Various temperatures and messages can be called up by pushing the information...

  • Page 41: Servicing Message

    Operation 7.8 Servicing message If the maintenance sign appears in the display, a maintenance message exists or the heating system is in special operation. - Press information button (i) - Further information can be called up (see section Maintenance code- table). Note: The maintenance message has not been activated by the setting in the fac- tory.

  • Page 42: Programming

    Programming 8. Programming 8.1 Programming procedure The selection of the setting levels and menu points are setting as follow: Press OK button => It appears the display Enduser Press the Info button for approx. 3 s => It appears the setting levels Select the required setting level with the control knob.

  • Page 43: Modification Of Parameters

    Programming 5. Select the required menu point with the control knob. Menu point Menu point - Time and date - Primary contr/system pump - Operator section - Boiler - Wireless - Cascade - Time prog heating circuit 1 - Solar - Time prog heating circuit 2 - Solid fuel boiler - Time program 3/HC3...
  • Page 44 Programming Time and date Operator section Select the menu point Time and date with the control knob 3. Press OK button Time and date Hours / minutes Select the menu point hours/minutes with the control knob 5. Press OK button Time and date Hours / minutes Carry out hour setting (e.g.

  • Page 45: Setting Table

    Programming 8.3 Setting table - Not all parameters displayed in the display are listed in the setting table. - Depending on the plant configuration, not all parameters listed in the setting ta- ble are displayed in the display. - In order to get to the setting levels: Enduser (Eu), Commissioning (C) and Engi- neer (E), press OK button;...
  • Page 46 Programming Function Prog. Standard value Level Operation HC2 Commonly with HC1 Commonly with HC1 | Independently Operation HC3/P Commonly with HC1 Commonly with HC1 | Independently Room temperature Unit 1 For all assigned heating Only for Heating circuit 1 | For all assigned heating circuits circuits This parameter is only visible in the room device! Presence key device 1...
  • Page 47 Programming Function Prog. Standard value Level Default values No | Yes Time program heating circuit 2 Parameter only visible if heating circuit 2 is installed. Preselection Mo - Su Mo-Su | Mo-Fr | Sa-Su | Mo | Tu | We | Th | Fr | Sa | Su 1st phase ON 06:00 (h/min) 1st phase OFF...
  • Page 48 Programming Function Prog. Standard value Level 2nd phase on --:-- (h/min) 2nd phase off --:-- (h/min) 3rd phase on --:-- (h/min) 3rd phase off --:-- (h/min) Copy? Default values No | Yes Holidays heating circuit 1 Preselection Period 1 Period 1 ... 8 Start --.-- (day.
  • Page 49 Programming Function Prog. Standard value Level Room influence - - - % Room temp limitation 0.5°C Boost heating - - -°C Quick setback Down to reduced set- Off | Down to reduced setpoint | Down to frost prot setpoint point Optimum start control max 0 min Optimum stop control max...
  • Page 50 Programming Function Prog. Standard value Level 24-hour heating limit 1032 0°C Flow temp setpoint min 1040 8°C Flow temp setpoint max 1041 80°C Flow temp setpoint room stat 1042 - - -°C Room influence 1050 - - - % Room temp limitation 1060 0.5°C Boost heating...
  • Page 51 Programming Function Prog. Standard value Level Heating curve displacement 1321 0.0°C Heating curve adaptation 1326 Off | On Summer/winter heating limit 1330 18°C 24-hour heating limit 1332 0°C Flow temp setpoint min 1340 8°C Flow temp setpoint max 1341 80°C Flow temp setpoint room stat 1342 --- °C...
  • Page 52 Programming Function Prog. Standard value Level Nominal setpoint 1610 55°C Reduced setpoint 1612 45°C Release 1620 Time program 4/DHW 24h/day | Time programs HCs | Time program 4/DHW Charging priority 1630 MC shifting, PC absolute Absolute | Shifting | None | MC shifting, PC absolute Legionella function 1640 Fixed weekday...
  • Page 53 Programming Function Prog. Standard value Level Swimming pool circuit Flow temp setp cons request 1959 70°C DHW charging priority 1974 No |Yes Excess heat draw 1975 Off | On With buffer 1978 No |Yes With prim contr/system pump 1980 No |Yes Swimming pool Setpoint solar heating 2055...
  • Page 54 Programming Function Prog. Standard value Level Pump modulation 2320 Demand None | Demand | Boiler setpoint |Temp differential nominal | Burner output Pump speed min 2322 Pump speed max 2323 100% Output nominal 2330 30: 30 kW 40: 38 kW 60: 58 kW 80: 77 kW 95: 95 kW...
  • Page 55 Programming Function Prog. Standard value Level Switching diff on HCs 2454 4°C Switching diff off min HCs 2455 5°C Switching diff off max HCs 2456 7°C Switching diff on DHW 2460 5°C Switching diff off min DHW 2461 6°C Switching diff off max DHW 2462 8°C Pressure switch shutdown...
  • Page 56 Programming Function Prog. Standard value Level Collector start function Off 3833 19:00 (h:min) Collector start funct grad 3834 - - - min/°C Collector frost protection 3840 - - - °C Collector overtemp prot 3850 - - - °C Evaporation heat carrier 3860 130°C Antifreeze...
  • Page 57 Programming Function Prog. Standard value Level DHW-storage Parameter depending on hydraulic system! Charge push forward time 5011 60 min Flow setpoint boost 5020 18°C Transfer boost 5021 10°C Type of charging 5022 Full charging Recharging | Full charging | Full charging legio | Full charg 1st. time day | Full charg 1st time legio.
  • Page 58 Programming Function Prog. Standard value Level Flow setp compensation Tv 5145 30 s Full charging with B36 5146 No |Yes Min start temp diff Q33 5148 -3°C Excess interm circ temp del 5151 30 s Configuration Heating circuit 1 5710 Off | On Heating circuit 2 5715...
  • Page 59 Programming Function Prog. Standard value Level Sensor input BX1 5930 Collector sensor B6 None | DHW sensor B31 | Collector sensor B6 | DHW circulation sensor B39 | Buffer sensor B4 | Buffer sensor B41 | Common flow sensor B10 | Solid fuel boiler sensor B22 | DHW charging sensor B36 | Buffer sensor B42 | Common return sensor B73 | Cascade return sensor B70 | Swim- ming pool sensor B13 | Solar flow sensor B63 | Solar return sensor B64...
  • Page 60 Programming Function Prog. Standard value Level Function input H5 5977 None None | Optg mode change HCs+DHW | Optg mode changeover DHW | Optg mode changeover HCs | Optg mode changeover HC1 | Optg mode changeover HC2 | Optg mode changeover HC3 | Heat genera- tion lock | Error/alarm message | Consumer request VK1 | Consumer request VK21 | Release swi pool source | Excess heat discharge | Re- lease swi pool solar | Operating level DHW | Operating level HC1 | Op-...
  • Page 61 Programming Function Prog. Standard value Level Function input H2 EM2 6054 None Parameter see function input H1 (prog.-no. 5950)! Contact type H2 EM2 6055 N/O contact NC | NO Voltage value 1 H2 EM2 6057 0 volt Function value 1 H2 EM2 6058 Voltage value 2 H2 EM2 6059...
  • Page 62 Programming Function Prog. Standard value Level Note OT limit ext source 6632 No |Yes Clock mode 6640 Slave with remote setting Autonomously | Slave without remote setting | Slave with remote set- ting | Master Outside temp source 6650 Fault Fault message 6700 SW diagnostic code...
  • Page 63 Programming Function Prog. Standard value Level Maintenance interval 7044 --- months Time since maintenance 7045 0 months Fan speed ionization current 7050 0 rpm Message ionization current 7051 No |Yes Chimney-sweep function 7130 Off | On Manual control 7140 Off | On Controller stop function 7143 Off | On...
  • Page 64 Programming Function Prog. Standard value Level Contact state H2 EM1 7846 NO | NC Voltage signal H2 EM2 7848 Contact state H2 EM2 7849 NO | NC Contact state H4 7860 NO | NC Frequency H4 7862 Contact state H5 7865 NO | NC Contact state H6...
  • Page 65 Programming Function Prog. Standard value Level Priority/state source 9 8116 Parameters see Priority/state source 1 (prog.-no. 8100)! Priority/state source 10 8118 Parameters see Priority/state source 1 (prog.-no. 8100)! Priority/state source 11 8120 Parameters see Priority/state source 1 (prog.-no. 8100)! Priority/state source 12 8122 Parameters see Priority/state source 1 (prog.-no.
  • Page 66 Programming Function Prog. Standard value Level Solar ctrl elem swi pool 8502 Collector temp 1 8510 Collector temp 1 max 8511 Collector temp 1 min 8512 dt collector 1/DHW 8513 dt collector 1/buffer 8514 dt collector 1/swimming pool 8515 Solar flow temp 8519 Solar return temp 8520...
  • Page 67 Programming Function Prog. Standard value Level Room setpoint 2 8771 Flow temperature 2 8773 Flow setpoint 2 8774 Room thermostat 2 8779 No demand | Demand Heating circuit pump 3 8790 Off | On Heating circuit pump 3 open 8791 Off | On Heating circuit pump 3 close 8792...
  • Page 68 Programming Function Prog. Standard value Level Relay output QX2 9032 Off | On Relay output QX3 9033 Off | On Relay output QX21 module 1 9050 Off | On Relay output QX22 module 1 9051 Off | On Relay output QX23 module 1 9052 Off | On Relay output QX21 module 2...

  • Page 69: Explanations For Setting Table

    Programming Function Prog. Standard value Level Fan output/speed increase 9626 30: 214.3 40: 150.0 60: 98.9 80: 70.5 95: 65.0 115: 58.3 Fan output/speed Y-section 9627 30: 100.0 40: 100.0 60: 70.0 80: -30.0 95: 150.0 115: 140.0 *) kW-settings are approximate values. Exact values can for example are determined by the gas meter. Info Option The display of the information values depends on the operation status! Fault message...

  • Page 70: Operator Section

    Programming Summer time Under prog. no. 5 the start of summertime is set. under prog. no. 6 the end of (5 - 6) summertime is set. The time changing will be carried out on the Sunday following the set date. 8.6 Operator section Language The language of the menu guidance can be modified under prog.

  • Page 71: Radio

    Programming Use as - room device 1/2: this setting establishes which heating circuit the room unit on (40) which this setting is made should be used. When selecting room unit 1 the room device can be assigned to more heating circuits using prog. no. 42, while with the selection of room unit 2 only heating circuit 2 can be controlled.

  • Page 72: Holiday Programs

    Programming Time program 3 can be used for the Heating circuit 3, for the DHW and for the cir- culation pump, depending on the setting, and is always displayed. Time program 4 can be used for the DHW and for the circulation pump, depending on the setting, and is always displayed.

  • Page 73: Heating Circuits

    Programming 8.10 Heating circuits Comfort setpoint Setting the maximum comfort setpoint in the heating phases. Without room sen- (710, 1010, 1310) sor or with the room influence (prog.no. 750, 1050, 1350), this value is used for calculation of the flow temperature, to theoretically reach the set room tempera- ture.
  • Page 74 Programming Heating curve adaptation Automatic adaptation of the heating nominal line to the actual circumstances, (726, 1026, 1326) due to which a correction of the heating nominal line gradient becomes obsolete. For automatic adaptation of the heating curve a room sensor must be connected. The value for the room influence (see prog.no.
  • Page 75 Programming Room influence The flow temperature is calculated using the heating curve as a factor of the out- (750, 1050, 1350) side temperature. This type of control assumes that the heating curve is set cor- rectly, since the control does not take any room temperature into consideration in this setting.
  • Page 76 Programming Boost heating The boost heating is active if the room set point is switched from protection (770, 1070, 1370) mode or reduced mode to comfort mode. During the boost heating the the room set point is increased to the value set here. This causes the actual room tempera- ture to increase to the new set point within a short period of time.
  • Page 77 Programming Duration of the quick setback for setback by 2°C in h: Time constant building (Configuration, prog.no. 6110) Outside temperature mixed: 0 hrs 2 hrs 5 hrs 10 hrs 15 hrs 20 hrs 50 hrs 15°C 15.3 10°C 13,4 5°C 21.5 0°C 15.8...
  • Page 78 Programming Fig. 16: Optimum start and stop control Start time set forward Xoff Stop time set forward Time switching program Room temperature setpoint Room temperature actual value Reduced setp increase start For a relatively small required heating output, the reduced room setpoint can be (800, 1100, 1400) raised for cold outside temperatures.
  • Page 79 Programming Continuous pump operation Using the continuous pump operation function switching off the pump can be (809, 1109, 1409) suppressed by the quick setback and when reaching the room set point (room thermostat, room sensor or room model) - No: the heating circuit pump /boiler pump can be switched off by quick setback or reaching the room set point - Yes: the heating circuit pump/boiler pump remains switched on even during the quick setback and after reaching the room set point...
  • Page 80 Programming Important! The respective regulations and standards of the screed manufacturer have to be observed. A correct function is only possible with a correctly installed heating system (hy- draulic, electrical systems and settings). Deviations can only lead to damage of the screed. The floor curing function can be stopped prematurely by setting 0=OFF.

  • Page 81: Dhw

    Programming Pump speed max Using this function the maximum speed for the heating circuit pump can be (883, 1183, 1483) specified. Curve readj at 50% speed Correction of the flow setpoint with reduction of the pump speed by 50%. The (888, 1188, 1488) correction is calculated from the difference from the flow setpoint according to the heating curve and current room setpoint.
  • Page 82 Programming Fig. 19: Release depending on the time switching programmes of the heating circuits (example#) - Time program 4 The DHW temperature will be switched over between the nomi- nal setpoint and the reduced setpoint independent from the time switching pro- grams of the heating circuits.

  • Page 83: Consumer Circuits/Swimming Pool Circuit

    Programming Legionella funct time Setting the start time for the legionella function. The legionella function will be (1644) carried out at the first release of the DHW preparation with the setting "---". Legionella funct setpoint Setting the temperature setpoint for killing the germs. (1645) Legionella funct duration With this function, the time will be set, during which the legionella function set-...

  • Page 84: Swimming Pool

    Programming Excess heat draw If an excess temperature discharge is activated, the excess energy can be dis- (1875, 1925, 1975) charged through a consumercircuit of the room heating. This can be separately set for each consumercircuit. With prim contr/system - No: the consumer circuit will be fed without primary control unit/feed pump pump - Yes: the consumer circuit will be charged from the primary controller on/with (1880, 1930, 1980)

  • Page 85: Boiler

    Programming 8.15 Boiler Setpoint min As a protection function the boiler temperature setpoint can be limited below by (2210) the minimum setpoint (prog.no. 2210) and above by the maximum setpoint Setpoint max (prog.no. 2212). (2212) Setpoint manual control Temperature, to which the boiler will be contolled in manual control mode (also (2214) see prog.
  • Page 86 Programming Pump modulation - None: the function is switched off. (2320) - Demand: Actuation of the boiler pump occurs with the speed calculated for the DHW pump during DHW mode or with the highest calculated speed for the max. 3 heating circuit pumps during pure heating mode. The calculated pump speed for heating circuit 2 and 3 is only evaluated if these heating circuits are also dependent on the setting of the diverting valve (Pa- rameter boiler pump/DHW diverting valve control).
  • Page 87 Programming Fan output DHW max. With this parameter the maximum boiler capacity for the DHW mode can be re- (2444) stricted. Note: These are calculated values. The actual output must be calculated using a gas meter, for example. Fan shutdown heating mode This function is used for switching off the supply voltage for the fan.

  • Page 88: Cascade

    Programming Switching diff on HCs To avoid unnecessary switch off during transient effects the switch off difference (2454) adapts dynamically depending on the temperature profile (see Fig. 21). Switching diff off min HCs (2455) Fig. 21: Switching differential Switching diff off max HCs (2456) Switching diff on DHW (2460)

  • Page 89: Solar

    Programming Restart lock The restart lock prevents switching back on of a switched off boiler. Only after the (3532) set time period has elapsed is it again released. This prevents too frequent switching on and off of the boiler and achieves a stable operating condition of the system.
  • Page 90 Programming Fig. 22: charging control /schematically) Tcol Temp diff on Temp diff off Tcmin ON / OFF Collector pump Tkol Collector temp TLmin Charging temp min buffer / swimming pool Storage temperature Charg temp min DHW st tank In addition to the temperature difference, reaching a certain collector tempera- (3812) ture is necessary for the storage charging process.
  • Page 91 Programming Charging temp min swi pool Temperatures that the collector must have at the least in order to begin charging (3818) a swimming pool. Charging prio storage tank For several combined exchangers in the system, the loading sequence for the (3822) combined storage tank can be defined by setting the loading priority.

  • Page 92: Solid Fuel Boiler

    Programming Min run time collector pump The collector pump is periodically switched on for the running time set here. (3831) Collector start function ON The time that the collector start function starts or stops is set here. (3832) Collector start function OFF (3833) Collector start funct grad As soon as there is a temperature increase on the collector sensor, the collector...

  • Page 93: Buffer Storage

    Programming Temp diff ON/OFF A sufficiently large temperature difference is necessary between the boiler tem- (4130, 4131) perature and the comparative temperature for start-up of the pump. Comparative temp (44133) Fig. 24: Storage tank charging Temp diff on Temp diff off Boiler temperature Comparative actual temperature ON/OFF...
  • Page 94 Programming Min st tank temp heat mode If the storage tank temperature of the buffer storage tank drops below this value, (4724) the heating circuit is switched of if no generator is available. Charging temp max The buffer storage tank is charged from solar energy up to the set charging tem- (4750) perature maximum.

  • Page 95: Dhw-Storage

    Programming Full charging The function full charging makes it possible that the released heat source is first (4810) switched off, despite automatic heat source block if the buffer storage tank is fully charged. During active function the heat source parameterized for the fully charging function is first switched off, if the fully charging setpoint is reached or the boiler must be switched off because of burner control.
  • Page 96 Programming Type of charging Charging a layer storage (if exists): (5022) - Recharging: The cylinder is only reheated at every DHW demand. - Full charging: The cylinder is fully heated at every DHW demand. - Full charging legio: The cylinder is fully heated if the pasteurisation function is enabled;...
  • Page 97 Programming Recooling temp Setting the temperature for recooling the DHW-storage. (5055) Recooling collector Recooling of the overheated collector through giving off of the energie to the sur- (5057) rounding of the collector. El imm heater optg mode - Replacement: the DHW is only heated by electrical immersion heater if the boil- (5060) er signals a malfunction or a boiler lock exists.
  • Page 98 Programming With solar integration This function sets whether the DHW storage tank should be filled. (5093) Pump speed limitations Setting of the minimum and maximum speed of the storage tank charging pump (5101, 5102) in percent. Speed Xp The P-band Xp defines the amplification of the controller A smaller Xp value leads (5103) to a higher actuation of the charging pump with equal control difference.

  • Page 99: Configuration

    Programming Min start temp diff Q33 This parameter determines switch on delay of the intermediate circuit pump de- (5148) pending on the boiler temperature. The intermediate circuit pump is switched on as soon as the boiler temperature has reached the boiler setpoint plus the value set here.
  • Page 100 Programming Ctrl boiler pump/DHW valve With this parameter it can be defined for special hydraulic systems that the boiler (5774) pump Q1 and the diverting valve Q3 only are responsible for DHW and heating circuit 1, however not for heating circuits 2 and 3 or for the external consumer circuit.
  • Page 101 Programming - Solid fuel boiler pump Q10: Connection of a circulating pump for the boiler cir- cuit for connection to a solid fuel boiler. - Time program 5 K13: The relay will be controlled by the time program 5 accord- ing to the settings.
  • Page 102 Programming Sensor inputs BX1/BX2/BX3 Functions in addition to the basic functions will be possible by configuring the (5930 bis 5932) sensor inputs. - None: Sensor inputs deactivated. - DHW sensor B31: second DHW sensor, which is used for through loading of the legionella function.
  • Page 103 Programming - Pulse count: By querying the input the low frequency pulse, e.g. for flow meas- urement is recorded. - Checkb sign flue gas damper: Checkback via input H1 in case of activated flue gas damper control. - Start prevention: With this input a burner start can be prevented. - Consumer request VKx 10V: The application nodes external load x receives a volt- age signal (DC 0-10 V) as heat request.
  • Page 104 Programming - Heating circuit 3 For this usage, the respective settings can be adjusted in the menu point Heating circuit 3. - Solar DHW: For this usage, the respective settings can be adjusted in the menu point Solar. - Primary contr/system pump: For this usage, the respective settings can be adjus- ted in the menu point Primary contr/system pump.
  • Page 105 Programming PWM-output P1 With this parameter the function for the modulating pumps is specified. (6085) - None: No output P1 exists. - Boiler pump Q1: the connected pump is used for recirculation of the boiler wa- ter. - DHW pump Q3: Control element for drinking water storage. - DHW interm circ pump Q33: Charge pump for domestic hot water storage with external heat exchanger.
  • Page 106 Programming Tab. 9: Check no. heat source 1 (prog.-no. 6212) Solar No solar DHW/B DHW+B DHW/B DHW/B DHW/B DHW+B DHW/B Tab. 10: Check no. storage tank (prog.-no. 6215) Buffer storage DHW storage tank No buffer No DHW storage tank Buffer storage Electric immersion heater Buffer, solar connection Solar connection...

  • Page 107: Lpb-System

    Programming Buffer storage DHW storage tank Buffer, solar connection Charging pump, solar connection Heat gen shutoff valve Diverting valve Diverting valve, solar connection Primary control, without exchanger Primary control, 1 exchanger Intermediate circuit, without exchanger Intermediate circuit, 1 exchanger Charging pump/intermediate circuit, without ex- changer Charging pump, intermediate circuit, 1 exchanger Diverting valve, intermediate circuit, without ex-...
  • Page 108 Programming Alarm delay Settling out of the alarm on the BM module can be delayed in the base device by (6612) an adjustable time. This allows the prevention of unnecessary messages to a serv- ice location from briefly occurring malfunctions (e.g. temperature monitor quer- ied, communication errors).

  • Page 109: Fault

    Programming 8.23 Fault Fault message A current existing error in the system is displayed here in the form of an error (6700) code. SW diagnostic code In case of a fault, the display fault is on permanently. In addition, the diagnosis (6705) code is displayed on the display.

  • Page 110: Input/Output Test

    Programming Manual control Activation of manual control. If the manual control function is activated the boil- (7140) er will be controlled to the Setpoint manual control. All pumps will be activated. Additional request will be ignored! Controller stop function If the controller stop function is activated, the burner output set in the setpoint (7143) controller stop is immediately requested by the device.
  • Page 111 Programming The following messages are possible under Heating circuit: End user (E) Commissioning, Technician (menu state) Monitor has tripped Monitor has tripped Manual control active Manual control active Floor curing function active Floor curing function active Heating mode restricted Overtemp prot active Restricted, boiler protection Restricted, DHW priority Restricted, buffer...
  • Page 112 Programming The following messages are possible under DHW: End user (E) Commissioning, Technician (menu state) Monitor has tripped Monitor has tripped Manual control active Manual control active Consumption Consumption Holding mode On Holding mode Active Holding mode On Recooling active Recooling via collector Recooling via heat gen Recooling via HCs...
  • Page 113 Programming The following messages are possible under boiler: End user (Eu) Commissioning, Engineer (menu state) SLT has tripped SLT has tripped Fault Fault Limitter has tripped Limitter has tripped Manual control active Manual control active Chimney sweep funct active Chimney-sweep function, nominal load Chimney-sweep function, part load Locked Locked, manual...
  • Page 114 Programming The following messages are possible under Solar: End user (E) Commissioning, Technician (menu state) Manual control active Manual control active Fault Fault Frost prot collector active Frost prot collector active Recooling active Recooling active Max st tank temp reached Max st tank temp reached Evaporation prot active Evaporation prot active...
  • Page 115 Programming The following messages are possible under solid fuel boiler: End user (Eu) Commissioning, Engineer (menu state) Manual control active Manual control active Fault Fault Overtemp prot active Overtemp prot active Released Locked, manual Locked, automatic Min limitation active Min limitation Min limitation, part load Min limitation active In operation for HC...

  • Page 116: Diagnostics Cascade/Heat Generation/Consumers

    Programming The following messages are possible under Buffer: End user (Eu) Commissioning, Engineer (menu state) Warm Warm Frost protection active Frost protection active Charg el imm heater El charg, emergency mode El charg, source protection Electric charging defrost Electric charging, forced Electric charging, substitute Charging restricted Charging locked...

  • Page 117: Burner Control

    Programming 8.28 Burner control Prepurge time Pre-venting time. (9500) Note: This parameter must only be changed by a heating specialist! Nominal output prepurging Nominal output fan speed during preventing. (9504) Nominal output ignition load Nominal output fan speed during ignition. (9512) Nominal output Partial load Nominal output fan speed under boiler in LF.

  • Page 118: General

    General 9. General 9.1 Room device RGT Remote setting of all adjustable control functions of the basic device is possible when using the room device RGT Fig. 28: Operating interface of the room devices RGT 1 Operating mode key, heating operation 5 OK key (acknowledgement) 2 Operating mode key DHW operation 6 Occupancy button...

  • Page 119: Maintenance

    Maintenance 10. Maintenance According to EU Directive 2002/91/EC (Energy Performance of Buildings), Article 8, boilers with a rated output from 20 to 100 kW should be regularly inspected. In heating and air conditioning systems, a regular inspection and maintenance as required by qualified personnel contribute to correct operation according to the product specification, and therefore to ensuring high efficiency and low environ- mental pollution in the long term.

  • Page 120: Removing Gas Burner

    Maintenance Note: At the same time, the exhaust gas collecting tray should be checked for soil- ing and if needed should be cleaned (rinsed). 10.4 Removing gas burner Remove the gas burner before cleaning the heating surfaces. Fig. 29: Removing gas burner Paramount three 30/40 Paramount three 60 Paramount three 70...

  • Page 121: Protection Against Contact

    Maintenance 7. Loosen the gas connection pipe at the gas valve (4) and remove gas valve (5) 8. Loosen the 5 fastening screws at the mixing channel/heat exchanger 9. Remove (6) bracket 10. Remove intake muffler 11. Pull out the burner together with mixing channel and fan to the front (7) 12.

  • Page 122: Boiler View Paramount

    Maintenance 10.6 Boiler view Paramount Fig. 30: Boiler views Paramount (depicted without front wall and control cover) Paramount three 30-60 Paramount three 70 Legend Auto-de-aerator Mixing channel Ignition and ionisation electrode Viewing glass Pressure controller Siphon Exhaust gas adapter with test openings Ignition transformer (under the lid) Intake muffler 10 Gas jet...
  • Page 123 Maintenance Fig. 31: Boiler views Paramount (depicted without front wall and control cover) Paramount three 95/115 Legend Auto-de-aerator Mixing channel Ignition and ionisation electrode Viewing glass Pressure controller Siphon Exhaust gas adapter with test openings Ignition transformer (under the lid) Intake muffler 10 Gas jet 11 Fan...

  • Page 124: Disassembling Heat Exchanger

    Maintenance 10.7 Disassembling heat exchanger The following work has to be carried out, if the heat exchanger has to be fully dis- assembled: Note: The gas burner must be removed (see section Removing the gas burner). 1. Close shut-off valves of flow and return. 2.

  • Page 125: Check Electrodes

    Maintenance 10.9 Check Electrodes Fig. 32: Electrodes Ionisation electrode (1) The ionisation electrode must always be in contact with the flame (switching threshold at 1 µA DC). The distance from the ionisation electrode to the blast tube must be maintained in accordance with Fig.
  • Page 126 Maintenance In case of fault switch-off, the reset button on the control panel should be pressed. In case of operation disturbances (bell symbol in thew display), the digit in the dis- play on theoperating panel points out the cause of the disturbance (see fault code table).

  • Page 127: Fault Code Table

    Maintenance 10.11 Fault code table In the following an axcerpt of the fault code table. In case of further displayed fault codes, please inform the heating specialist. Fault Fault description Explanations/causes code No error Outside temp sensor fault Connection or AT-sensor, emergency operation Boiler temperature 1 Sensor fault Check connection, inform heating specialist Boiler temperature solid fuel sensor fault...
  • Page 128 Maintenance Fault Fault description Explanations/causes code Safety temperature limiter lockout No heat removal, STB/interruption, possibly short in gas valve , internal fuse defective; let device cool down and reset; if this fault occurs several times, inform heating specialist Temperature monitor switching off No heat removal;...
  • Page 129 Maintenance Fault Fault description Explanations/causes code E'module same funct Mix group same funct E'mod/m'grp same funct Sensor BX1 no function Sensor BX2 no function Sensor BX3 no function Sensor BX21 no function (EM1, EM2 or EM3) Sensor BX22 no function (EM1, EM2 or EM3) Coll pump Q5 missing Coll sensor B6 missing Solar DHW sensor B31 missing...

  • Page 130: Maintenance Code Table

    Maintenance 10.12 Maintenance code table Maintanance codes Maintenance description Burner operating hours exceeded Burner starts exceeded Maintenance interval exceeded 10.13 Operating phases of the Control Centre LMS Press the information key to display the operating phases. Phase no. Display Operating state Description of function Standby (no heat demands) Burner on stand-by...
  • Page 131 Index Factory settings Fault 24-hour heating limit Fault code table -Fault message „133” Additives Fault message Antifreeze Filter Asset ledger Flat seal screw connections Automatic day heating limit Floor curing function Automatic operation Flue gas connection Automatic summer/winter switchover Flue gas pipeline system Frost protection plant Blowpipe of the safety valve Frost protection setpoint...
  • Page 132 Manual control Menu-Commissioning Used symbols Modification of parameters Occupancy button OK-button Operating phases Operating switch Operator section -Activate Optimum start and stop control Original spare parts Outside temperature sensor Programming procedure Programming processs Protection against contact Protection operation Purging the gas line Quick setback Reduced setpoint Reduced setpoint increase...
  • Page 133 Space for notes 396532 05.11 Paramount three 30-115 kW...
  • Page 134 Space for notes Paramount three 30-115 kW 396532 05.11...
  • Page 135 Space for notes 396532 05.11 Paramount three 30-115 kW...
  • Page 136 Potterton Commercial · Wood Lane, Erdington · Birmingham, B24 9QP Tel. (08706) 050607 · Fax (08706) 001516 · www.pottertoncommercial.co.uk...

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