Clarke EASIARC 165 Operation & Maintenance Instructions Manual

Clarke EASIARC 165 Operation & Maintenance Instructions Manual

160 amp arc welder

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WARNING: A suitable welding headshield must be worn during use
WARNING: Read these instructions before using the machine
160 AMP ARC WELDER
MODEL NO: EASIARC 165
PART NO: 6010982
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0413

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Summary of Contents for Clarke EASIARC 165

  • Page 1 WARNING: A suitable welding headshield must be worn during use WARNING: Read these instructions before using the machine 160 AMP ARC WELDER MODEL NO: EASIARC 165 PART NO: 6010982 OPERATION & MAINTENANCE INSTRUCTIONS LS0413...
  • Page 2: Environmental Protection

    GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.
  • Page 3: General Safety Instructions

    GENERAL SAFETY INSTRUCTIONS WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY. WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE. ELECTRIC SHOCK FUMES &...
  • Page 4: Personal Protection

    If you have a maintaining the torch, make sure it has problem with the machine contact had time to cool sufficiently and the your local CLARKE dealer. welder is disconnected from the mains • NEVER use or store in a wet/damp supply.
  • Page 5: Safety Symbols

    suitable filter lenses. Proper gloves and • ALWAYS ensure there is adequate working clothes should be worn at all ventilation or extraction in the work times. area, as the welding process gives off toxic fumes. • ALWAYS wear a pair of safety spectacles/goggles when chipping •...
  • Page 6: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz.
  • Page 7 UNPACKING Any damage or deficiency should be reported to your CLARKE dealer immediately. The components include the following: • 1 x 160 Amp AC Arc Welder • 1 x Combination Wire Brush & Hammer • 1 x Clarke Instruction Manual •...
  • Page 8: Arc Welding Principles

    ARC WELDING PRINCIPLES A consumable electrode is connected to a high voltage supply which creates an electric arc between the electrode and the workpiece. The arc is used to create the required heat to turn the metal into a molten state. The electrode is also used as a filler.
  • Page 9: Operating The Welder

    OPERATING THE WELDER THERMAL CUTOUT If the machine stops at any time and the amber light on the front panel illuminates, the thermal cutout has activated. Wait until the transformer has cooled sufficiently (the amber light goes out) before restarting work. ATTACHING THE EARTH CLAMP Attach the earth clamp firmly to the workpiece as close as possible to the point of weld.
  • Page 10: Striking An Arc

    STRIKING AN ARC IMPORTANT: BEFORE YOU STRIKE AN ARC, ALWAYS BRING THE FACE SHIELD UP TO PROTECT YOUR EYES. 1. Switch ON the machine. 2. Line up the electrode exactly over the spot where you want to strike. 3. Position your shield in front of your face and tap the electrode down firmly.
  • Page 11: Welding Pitfalls

    WELDING PITFALLS The arc welding technique is an acquired skill and requires considerable practice before perfect results are obtained. The diagrams below will help to explain the pitfalls in your technique and how to overcome them. ARC TOO SHORT This causes irregular masses of weld to be deposited, with slag contamination on an uneven surface.
  • Page 12: Maintenance

    As a general rule, the power supply should be inspected at least annually. Consult your CLARKE dealer for advice if necessary. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 13: Rating Plate

    RATING PLATE Name And Address Of Manufacturer 12 Rated Welding Current Symbol Model Number, Part Number Conventional Load Voltage Symbol Serial / Batch Number Energy Supply Symbol Welding Power Source Rated Supply Voltage British Standards Applied Rated Maximum Supply Current Welding Process Symbol Maximum Effective Supply Current This symbol indicates that the unit is...
  • Page 14: Specifications

    However, CLARKE International reserve the right to change specifications at any time without prior notice. ACCESSORIES The following are some of the accessories available from your CLARKE dealer. Please quote the part numbers shown below: DESCRIPTION PART NUMBER...
  • Page 15: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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