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ONE YEAR LIMITED PARTS AND LABOR WARRANTY For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased;...
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MANUFACTURER'S LIMITED WARRANTY (CONT.) (APPLICABLE ONLY IN THE UNITED STATES AND CANADA) PRODUCT CHANGES: Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires. DISCLAIMER OF WARRANTIES: THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
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REVISION HISTORY Revision Revision Made by Applicable ECNs Details Letter Date 1-6-14 8241 Release to production. 8-18-14 8305 Removed pg. 17, updated part on pg. 20. 8-29-14 Updated part on pg. 27. Added 208 V schematic on pg. 32. Updated available electrical characteristics on pg. 4. 10-14-14 Updated pg.
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NOMENCLATURE Conserver XL-E ® Door-type dishmachine; chemical-sanitizing, single-rack. Conserver XL-E-LTH ® Door-type dishmachine; chemical-sanitizing, single-rack, with booster heater. Conserver XL HH ® Door-type dishmachine; chemical-sanitizing, single-rack with high hood. The manufacturer provides technical support for all of the dishmachines detailed in this manual.
XL-E DIMENSIONS SPECIFICATIONS 4 in (102 mm) LEGEND MINIMUM A - Electrical Connection (1 1/8” Hole) B - Water Inlet (3/4” NPT) 1 (25 mm) C - Drain Connection (2” NPT) D - Chemical Connection (7/8” Hole) 13 1/4 (337 mm) All dimensions from the floor can be increased 1 1/2”...
XL-E-LTH DIMENSIONS SPECIFICATIONS 4 in (102 mm) LEGEND MINIMUM A - Electrical Connection (1 1/8” Hole) B - Water Inlet (3/4” NPT) 1 (25 mm) C - Drain Connection (2” NPT) D - Chemical Connection (7/8” Hole) All dimensions from the floor can be increased 13 1/4 (337 mm) 1 1/2”...
OPERATING CAPACITIES SPECIFICATIONS Model Designation: XL-E XL-E-LTH XL HH Operating Capacity: Racks per Hour Dishes per Hour Glasses per Hour 1404 1404 1404 Tank Capacity (Gallons): Wash Tank 1.02 (40.2 GPH) 1.02 (40.2 GPH) 1.61 (62.8 GPH) Electrical Loads (as applicable): Wash Motor HP Operating Times (seconds): Normal Medium Heavy...
ELECTRICAL REQUIREMENTS SPECIFICATIONS NOTICE All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, state, territorial, and national codes.
INSTRUCTIONS INSTALLATION INSPECTION Before installing the , check the packaging and machine for damage. If the machine packaging is damaged, the machine might also be damaged. If there is damage to both the packaging and machine, do not throw away the packaging. The has been machine Do not throw away the...
INSTRUCTIONS INSTALLATION WATER SUPPLY If water hardness tests higher than 3 GPG, install the Scaltrol Water Treatment system (see the Plumbing Options page) into the water line before the machine’s incoming CONNECTIONS: water connection point. A water shut-off valve should be installed to allow access for WATER HARDNESS service.
INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS Refer to the machine data plate for machine operating requirements, machine voltage, total amperage, and serial number.
INSTRUCTIONS INSTALLATION VOLTAGE CHECK 1. Ensure power switch is in the OFF position and apply power to the machine 2. Check the incoming power at terminal block and ensure it corresponds to voltage listed on the data plate. If not, contact a qualified service agency to examine the problem.
INSTRUCTIONS INSTALLATION PRIMING CHEMICAL • Rinse-aid: FEEDER PUMPS WARNING WARNING! Some of the chemicals used in • Sanitizer: dishwashing might cause chemical burns if they come in contact with skin. Wear protective gear when handling these chemicals. If any contact with skin occurs, immediately follow the treatment 4.
INSTRUCTIONS INSTALLATION CAM TIMER The CAM timer is a 1-minute, 30-second, 8-CAM timer that controls the operation of the . The following is a description of the setpoints for each CAM and the function machine OPERATION of each switch. FUNCTION: When the machine is in operation mode the notch is in the home CAM 1 is a cut CAM with position.
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INSTRUCTIONS INSTALLATION CAM TIMER FUNCTION: The fill solenoid CAM works off the normally-closed contacts of CAM 5. The switch is held open by the CAM until it drops into the notch of the OPERATION CAM. This energizes the fill solenoid, which starts filling the machine with water. CAM 5 is an adjustable After a 10-second delay, the CAM reverses the switch, de-energizing the fill CAM that controls the fill...
OPERATING INSTRUCTIONS OPERATION PREPARATION Before operating the machine, verify the following: 1. The sump strainer and pan strainer are in place and clean. 2. The drain stopper is installed. 3. The wash/rinse arms (one on top and one on bottom) are installed and secure. POWER UP To place the in standby, flip OFF/ON/FILL switch to ON position.
OPERATING INSTRUCTIONS OPERATION FILLING THE 3. Verify drain stopper is preventing wash tub water from pouring out excessively. There might be slight leakage from the drain hole. Verify there are no other WASH TUB leaks on the before proceeding further. machine 4.
OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 1. Turn machine off by flipping OFF/ON/FILL switch to OFF position. CLEANING 2. Open door. 3. Remove drain stopper and allow tub to drain. WARNING WARNING! Wash tank water could be hot. 4. Remove sump strainer and pan strainer. 5.
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OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 8. Verify the nozzles and arms are free from obstruction. If clogged, remove end- caps, clean nozzles with a brush, and flush with fresh water. CLEANING 9. Replace end-caps and ensure they have been tightened. 10.
DELIMING INSTRUCTIONS OPERATION DELIMING 1. Follow Filling the Wash Tub section. 2. Add deliming solution per chemical supplier’s instructions. 3. Close door. 4. Flip NORMAL/DELIME switch on the back of the control box to DELIME. DELIME NORMAL 5. Run machine period of time recommended by chemical supplier. 6.
DETERGENT CONTROL OPERATION DETERGENT Detergent use and water hardness are two factors that greatly contribute to the machine's operating efficiency. Using the proper amount of detergent can become a CONTROL source of substantial savings. A qualified water-treatment specialist can determine what is needed for maximum efficiency from the detergent.
PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE The manufacturer highly recommends that any maintenance and repairs not specifically discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL. MAINTENANCE Performing maintenance on your machine may void your warranty, lead to larger problems, or even cause harm to the operator. So if you have a question or concern, do not hesitate to contact a QUALIFIED SERVICE AGENCY.
TROUBLESHOOTING TROUBLESHOOTING OBSERVATION POSSIBLE CAUSE REMEDY Machine will not run, 1. Service disconnect switch 1. Turn disconnect on. no voltage at wash relay off or faulty. terminals L1 and T1. 2. Branch circuit breaker 2. Reset or replace. tripped/fuse blown. 3.
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TROUBLESHOOTING TROUBLESHOOTING OBSERVATION POSSIBLE CAUSE REMEDY Machine fills slowly and/or the 1. Clogged or obstructed 1. Remove and clean the rinse arms. rinse is weak. rinse arms. 2. Low incoming water pressure. 2. Adjust the water pressure regulator to ensure that there is 15 PSI water flow pressure.
XL HH CONTROL BOX PARTS HOUSING COVER AND SCREWS REMOVE COVER FROM PUMP AND (ATTACH THE 8-32 FLAT HEAD SCREW) TO PUMP MOTOR INSIDE CONTROL BOX 07610-003-92-84-R...
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XL HH CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER High Hood Control Box Complete Assembly 05700-004-25-41 Control Box Weldment 05700-003-81-49 Light, Red 05945-504-07-18 Light, Green 05945-504-08-18 Switch, Carling 05930-301-21-18 Counter, 115 V 05990-111-35-38 Counter, 208 V 05990-111-47-42 Screw, 4-40 x 1/4" Phillips Pan Head w/Washer 05305-002-32-38 Chemical Feeder Pump Assembly, 14 RPM (208 V) 05700-003-31-86...
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XL HH CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Upper Decal 09905-004-30-01 Bracket, Pressure Switch 05700-004-08-99 Decal, Wash/Rinse 09905-002-82-46 P-clamp 1/4" ID 05975-002-61-42 Temperature Gauge 06685-111-68-49 Timer 05945-004-11-78 Microswitch, Timer 05930-011-65-81 Decal, Timer Cam Operation 09905-004-37-27 Screw, 6-32 x 3/8" SEMS w/Ext Wash 05305-002-25-91 Plug, 2643 1/3"...
CHEMICAL FEEDER PUMP COMPONENTS PARTS Technical Manual (07610-003-92-84) PARTS SECTION NOTICE For complete Chemical Feeder Pump Assembly part numbers, see the Control Box pages. CHEMICAL FEEDER PUMP COMPONENTS Rear Housing Chemical Feeder Pump Kit Assembly, 36 RPM w/ 04320-111-37-09 Motor 120V (Complete) 05700-003-25-02 Chemical Feeder Pump Kit Assembly, 14 RPM w/ Motor 120V (Complete) 05700-003-25-03 Screw, 8-32 x 3/8”...
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CHEMICAL FEEDER PUMP COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER Rear Housing 04320-111-37-09 Motor, 14 RPM 115 V Rinse-aid Feeder Pump 04320-111-35-13 Motor, 14 RPM 208/230 V, Rinse-aid Feeder Pump 04320-111-47-46 Motor, 36 RPM 115 V, Detergent/Sanitizer Feeder Pump 04320-111-35-14 Motor, 36 RPM 208/230 V, Detergent/Sanitizer Feeder Pump 04320-111-47-47 Screw, 8-32 x 1/2”...
XL-E HOOD PARTS Before ordering plumbing assembly or plumbing parts, NOTICE see the note on the next page. Complete Inlet Plumbing Assembly 05700-004-34-44 07610-003-92-84-R...
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XL-E HOOD PARTS ITEM DESCRIPTION PART NUMBER Control Box Assembly, 115 V 05700-004-01-65 Control Box Assembly, 208 V 05700-004-16-66 Hood, Weldment 05700-004-08-68 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00 Hood Support 05700-002-78-99 Bolt, 1/4-20 x 1/2” 05305-274-02-00 Washer, SS 1/4” 05311-174-01-00 Bracket, Cantilever Support 09515-003-15-64 Wear Button...
XL HH HOOD PARTS Before ordering plumbing assembly or plumbing parts, NOTICE see the note on the next page. Complete Inlet Plumbing Assembly 05700-004-34-44 07610-003-92-84-R...
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XL HH HOOD PARTS ITEM DESCRIPTION PART NUMBER Control Box Assembly, 115 V 05700-004-25-41 Control Box Assembly, 208 V 05700-004-30-24 Hood, Weldment 05700-004-24-96 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00 Hood Support 05700-004-13-45 Bolt, 1/4-20 x 1/2” 05305-274-02-00 Washer, SS 1/4” 05311-174-01-00 Bracket, Cantilever Support 09515-003-15-64...
PLUMBING OPTIONS PARTS SHOCK ABSORBER (WATER ARRESTOR) OPTION Water Arrestor, 1/2” 06685-100-05-00 Machines with serial numbers NOTICE before 17C331529 have 1/2" here plumbing. Click to open the manual which shows the 1/2" plumbing. Tee, 3/4” x 3/4” x 1/2” 04730-211-06-00 Nipple, 3/4”...
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XL HH DOOR PARTS ITEM DESCRIPTION PART NUMBER Door, Front Outer 05700-004-14-21 Door, Left Outer 05700-004-14-19 Door, Right Outer 05700-004-14-17 Bracket, Door Connecting 05700-004-14-23 Handle, Door Front 05700-004-14-30 Plug, Cantilever 05340-011-35-00 Washer, 1/4-20 ID 05311-174-01-00 Locknut, 1/4-20 Low Profile with Nylon Insert 05310-374-02-00 Bolt, 1/4-20 x 1/2"...
WASH ARMS PARTS Wash Arm Assembly 05700-003-59-35 2 per Machine ITEM DESCRIPTION PART NUMBER Bearing Assembly 05700-021-35-97 O-ring, 117-S70 Silicon 05330-002-60-69 Wash Arm End-cap 05700-011-35-92 Wash Arm 05700-003-57-70 07610-003-92-84-R...
WASH MANIFOLD PARTS ITEM DESCRIPTION PART NUMBER Bolt, 3/8-16 x 3/8" SS 05306-011-36-95 Casting, Upper Wash Manifold 05700-031-34-82 3/8" Lockwasher, SS 05311-276-01-00 3/8" Hex Nut, SS 05310-276-01-00 Bolt, 3/8-16 x 1 1/4" SS 05305-276-10-00 Lower Wash Manifold 05700-003-78-40 Gasket, Wash Manifold 05700-111-35-03 3/8"...
SPILLWAY PARTS ITEM DESCRIPTION PART NUMBER Gasket, Spillway 05700-111-34-52 Spillway 05700-003-52-13 Lock Nut, 1/4-20 Hex with Nylon Insert 05310-374-01-00 Drain Link 05700-003-78-49 Connector, Drain Link 05700-004-53-23 Drain Seat 05700-004-37-18 07610-003-92-84-R...
PUMP & MOTOR PARTS Complete Assembly Complete Pump & LTH 3-Phase Only Motor Assembly See Motor Rotation section. 06105-004-24-80 Motor Only 06105-004-32-04 Parts Pump Dishcharge Hose (Not Shown) 05700-003-78-50 Hose Clamp, 1 5/16" to 2 1/4" S/S (Not Shown) 04730-719-18-00 (2 required) ITEM DESCRIPTION PART NUMBER...
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XL-E-LTH BOOSTER TANK PARTS ITEM DESCRIPTION PART NUMBER Complete Booster Tank Assembly 05700-004-52-09 Booster Tank 05700-004-52-23 Plate, Booster Tank Base 05700-004-48-90 Bracket, Booster Mount 05700-004-48-83 Bracket, Booster Tank 05700-004-52-08 Plumbing, Booster Inlet/Outlet 05700-004-52-28 Hose, Blue 3/4" x 45" 05700-004-52-27 Hose, Red 3/4" x 49" 05700-004-52-26 Washer, 1/4-20 05311-174-01-00...
MISCELLANEOUS PARTS PARTS Parts not shown to scale in relation to each other. Drain Stopper Assembly, XL-E/XL-E-LTH 05700-003-78-51 Bulk Head Fitting Drain Stopper Assembly, XL HH 04730-011-45-21 05700-004-27-31 Blue Chemical Tubing (120") 05700-011-37-17 Red Chemical Tubing (120") 05700-011-37-15 White Chemical Tubing (120") Ball Stopper 05700-011-37-13 05700-121-35-54...
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Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com Conserver XL-E/XL-E-LTH/XL HH Manual • 07610-003-92-84-R...
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