Montigo 30FID Traditional Installation & Maintenance Manual
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Montigo 30FID Traditional Installation & Maintenance Manual

I-series indoor residential fireplace insert
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Installation & Maintenance Manual
XG0516
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
NOTICE
30FID Traditional
I-Series
Indoor
Residential
Fireplace Insert
060614

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  • Page 1 30FID Traditional I-Series Indoor Residential Fireplace Insert NOTICE Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248 XG0516 060614...

  • Page 2: Table Of Contents

    I-Series Indoor Gas Fireplace Table of Contents Safety Alert Legend ................... 3 ..................45 Maintenance ..................3 Burner Installation and Removal .............45 - 46 Safety Alerts ..................4 - 6 Accent Lighting Replacement ..............47 Introduction Introduction + Specifications ................ 4 Fan / Blower Replacement ..............47 - 49 Rating Label ..................

  • Page 3: Safety Alert Legend

    I-Series Indoor Gas Fireplace Safety Alert Legend Safety Alerts WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Page 3 XG00516-060614...

  • Page 4: Introduction + Specifications

    Congratulations on your purchase of a Montigo Fireplace. Warranty and Installation Information: (See Appendix B) The Montigo warranty will be voided by, and Montigo disclaims any With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your...

  • Page 5: Introduction

    I-Series Indoor Gas Fireplace Installation Installation Introduction Rating label sample: Natural Gas Sample Shown Before You Begin IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The I-Series insert fireplaces must be installed in accordance with these Instructions. Carefully read all the instructions in this manual first.

  • Page 6: Unit Dimensions

    I-Series Indoor Gas Fireplace Introduction Installation 30DVI UNIT DIMENSIONS Section 1: Product Dimensions 3" Intake (Air Inlet) 29 1/2" (76mm) 750mm 19 7/8" 3" Exhaust 506mm 11 1/4" (76mm) 286mm 13 1/2" 343mm 8" 203mm 27 3/4" 705mm 26 1/4" 6 3/4"...

  • Page 7: Installation

    I-Series Indoor Gas Fireplace Installation Section 2: Installation Install Dimensions: The install size requirements of your fireplace insert are dependent on several factors. Gas line location, electrical connection and gas line type can play into what the minimum installation size can be.

  • Page 8: Clearances

    I-Series Indoor Gas Fireplace Installation Clearances: The 30DFIDV-LGS Insert is designed and built to be installed into masonry or manufactured fireplaces. There is no requirement to have a non-combustible hearth in front of the unit. Clearances to the underside of the mantel or sidewall are measured from the edge of the door/screen front.

  • Page 9: Section 3: Venting

    I-Series Indoor Gas Fireplace Installation Section 3: Venting Approved Vent Components Your Montigo 30FID is approved to be installed with the following venting components: Termination 46DVA-VCH, Duravent Vertical, High Wind Termination Adaptor 46DVA-GK, Duravent 3" x 3" to 4" x 5 5/8" Co-linear to Co--axial Adaptor Connectors 3DFA-FC, Duravent 3"...

  • Page 10: Vent Configurations

    I-Series Indoor Gas Fireplace Installation Vent Configurations This appliance can only be vented vertically. The minimum vent Termination 46DVA-VCH height measured from the floor under the unit to the bottom of the Adaptor 46DVA-GK termination is 10’. The maximum height that a vent can extend is 36’.
  • Page 11 I-Series Indoor Gas Fireplace Installation ** For clarity, the pictures in this section show the Fireplace Insert in 13). Make certain that when the Flue Collar Slide Plate comes forward an open room. You will be performing these tasks in the Fireplace that the tab at the back of the appliance engages into the Flue Collar as you complete this installation ** Slide Plate.

  • Page 12: Section 4: Unpacking

    I-Series Indoor Gas Fireplace Installation Section 4: Unpacking While unpacking your new fireplace, take special care to ensure that all the components shown here are included in your shipment and that all components are received in good condition. Please notify your retailer directly if there are any discrepancies with your shipment.

  • Page 13: Standard Faceplate Kit

    I-Series Indoor Gas Fireplace Installation Standard Faceplate Kit Master Override Switch Figure 6g. Back of Rear Faceplate Figure 6d. Faceplate Trim Box (standard trim) Figure 6e. Supplied Screws Figure 6h. Suppled electrical strain relief and zap strap Figure 6f. Front and Rear Standard Faceplates Page 13 XG00516-060614...

  • Page 14: Section 5: Door Installation & Removal

    I-Series Indoor Gas Fireplace Installation Door Installation & Removal This appliance is supplied with a safety screen installed. The Safety Screen is attached to the fireplace door using 4 screws, and can be removed when necessary for outer glass cleaning. The Fireplace Door is attached to the Firebox by way of 2 tabs mounted to the top of the Firebox and by 2 spring loaded retainers at the bottom underneath the Door.

  • Page 15: Section 6: Lp Conversion

    I-Series Indoor Gas Fireplace Installation LP Conversion Converting the gas regulator on the valve The 30FIDV-LGS is available in Natural Gas or Liquid Propane 1). On the right side (control side) of the unit, remove 2 screws versions. Should you have a Natural Gas unit that you would like that enable the valve to swing away from the unit.
  • Page 16 I-Series Indoor Gas Fireplace Installation 3). Using a T20 Torx screw driver, remove the 2 screws that attach 6). Unplug the cable that runs from the stepper motor to the control board and remove it from in between the control board mounting the stepper motor to the valve.
  • Page 17 I-Series Indoor Gas Fireplace Installation 9). Attach the label provided to the side of the valve body. This 13). Reinstall the 2 screws to secure the top of the control board label shows that the valve has been converted using SIT approved mounting bracket.
  • Page 18 I-Series Indoor Gas Fireplace Installation Converting the pilot burner orifice to LP 19). Replace the NG Pilot orifice with the LP Pilot orifice. If you get the orifices mixed up, the LP orifice has a grove machined 16). Remove the spring clip that retains the Pilot Flame Hood. around the diameter near the end.

  • Page 19: Section 6: Lp Conversion

    I-Series Indoor Gas Fireplace Installation 26). Apply sticker to blank side. Put rating plate back. 22). Connect the unit to the gas and electrical supply. 23). Before concluding the conversion, make sure you leak test the entire system and check all operational functions to ensure that the unit is performing safely and properly.

  • Page 20: Section 7: Gas Line Connection

    I-Series Indoor Gas Fireplace Installation Gas line connection Emergency Shut-off Valve The 30FIDV-LGS Insert is supplied with a flexible gas line This appliance is equipped with a shut-off valve for use incase that uses a ½” female flair to connect to your service. The of emergency.

  • Page 21: Fuel Supply + Manifold Pressure Checking

    I-Series Indoor Gas Fireplace Installation Fuel Supply + Manifold Pressure Checking 3). Attach a silicon hose to over top of the pressure tap on the valve face. Connect the hose to a manometer. It’s imperative that you verify that the supply pressure to your appliance is adequate and that the valve is supplying the correct pressure to the pilot and main burner.

  • Page 22: Section 8: Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Standard Faceplate Installation The Faceplate Surround has 2 main parts, the rear panel and the front panel. The Rear Panel has an master override switch installed on the upper right corner. The Rear Panel has to be installed first. Figure 15c.
  • Page 23 I-Series Indoor Gas Fireplace Installation 5). Attach the Rear Faceplate to the Firebox using the screws 8). Thread the On/Off Wire Harness through the gap between the Control Board Mounting Bracket and the Rear Faceplate Panel. provided (13 locations) Figure 15i. Figure 15f.
  • Page 24 I-Series Indoor Gas Fireplace Installation 10). Place the Zip Strap through the hole in the Plastic Stick on 13). The Front trim is now installed. It has two fasteners at the Retainer on the back of the Rear Faceplate. Zip the wires together bottom which must be engaged in the bottom right and left of the in one tidy package as shown.

  • Page 25: Section 9: Cpi / Ipi Jumper Cable Installation

    I-Series Indoor Gas Fireplace Installation CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Installing the CPI Jumper Cable Ignition] Jumper Cable Installation 1). Remove the Face Plate Front panel. “Why bother with the CPI mode”? There are several reasons why you may want to use the CPI mode. Firstly, when a flue is cold, it can be problematic to light the appliance.

  • Page 26: Section 10: Leveling The Unit

    I-Series Indoor Gas Fireplace Installation Leveling the Unit This unit has 4 leveling screws, 2 located inside the rear of the firebox and 2 located at the bottom front of the Rear Faceplate. Once the unit is in position, you can use a Phillips screw driver or Slotted screw drivers to adjust each leveling screw as required.

  • Page 27: Section 11: Connecting Power

    I-Series Indoor Gas Fireplace Installation Connecting Power Please refer to the specification for power supply requirements. This appliance is supplied with a Power Cord located on the right side of the appliance. It can be connected directly to a standard electrical outlet.

  • Page 28: Section 11: Panel Installation

    I-Series Indoor Gas Fireplace Installation 4) . Install the Left Brick Panel along the left side of the Firebox. Brick Panel Installation The 30FIDV-LGS must only be used with the Firebox Panels installed. With the Fireplace Door removed, the panels can be easily installed.

  • Page 29: Porcelain Panel Installation

    I-Series Indoor Gas Fireplace Installation Porcelain Panel Installation 3). The porcelain panel kit comes with replacement panel retainers. Use if necessary. See figure for panel retainer location. The 30FIDV-LGS must only be used with the Firebox Panels installed. With the Fireplace Door removed, the panels can be easily installed.
  • Page 30 I-Series Indoor Gas Fireplace Installation 6). Slide the rear panel behind the right panel and push the right 9). If needed, push the top panel retainers in with a screw driver panel back holding the rear panel in place. to keep the panels tight against the firebox. Figure 20h.

  • Page 31: Section 12: Log Installation

    I-Series Indoor Gas Fireplace Installation Log Installation The 30FIDV-LGS uses cast ceramic logs for exceptionally high definition and realism. The ceramic is fragile and can be easily scuff or chip the logs. The inside of the logs are purple so you want to take care to not damage them. Each log has specific locating details such as pins, posts or embers to line up with.
  • Page 32 I-Series Indoor Gas Fireplace Installation 4). Place the second log on top of the first log ceramic pin and fit the front end of the log into the cradle of the ceramic burner, see figure 18d. Figure 21e. Log 2 installation Figure 21f.
  • Page 33 I-Series Indoor Gas Fireplace Installation 6). Place the forth log on top of the third log. The ember part of the fourth log locates on a 'V' shaped bump on the burner, see figure 18k. Figure 21k. Log 4 installation Figure 21l.

  • Page 34: Section 12: Log Installation

    I-Series Indoor Gas Fireplace Installation 9). Place the split end of the 'Y' shaped seventh log on the ceramic burner and place the top end on the second log. Place the other end on the 'Y' on the sixth log, see figure 18q. Figure 21q.

  • Page 35: Operation

    I-Series Indoor Gas Fireplace Operation Pilot adjustment is made with a flat screw driver turning it in Initial Operation (clockwise) reduces the pilot flame size. Turning it out, (counter Your installation and setup is nearly complete. The first fire will clockwise) will increase the flame size.

  • Page 36: Master Override Switch

    I-Series Indoor Gas Fireplace Operation Master Override Switch The on/off switch is located on the top right hand side of the Rear Faceplate. Figure 23. This switch is the master override switch. If it is in the off position the remote con not turn on the fireplace. Page 36 XG00516-060614...

  • Page 37: Lighting Instructions

    I-Series Indoor Gas Fireplace Operation Main ON/OFF Switch Main Harness Sensor Igniter Stepper Motor Manifold Pressure Test Connection LED1 LED2 Output Regulator Control (Optional) 3.15A Fuse Power Inlet Pressure SW1 = Programing Button Test Connection Pilot Adjustment Screw LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light Page 37 XG00516-060614...

  • Page 38: Aeration Adjustment

    I-Series Indoor Gas Fireplace Operation Aeration Adjustment Minimum Aeration Setting NG - 1/16" Open All gas fireplaces mix a certain amount of air with the fuel prior to combustion. This is known as an “Aeration” setting. This is LP- 1/16" Open adjustable and needs to be set based on various factors such as: 1).

  • Page 39: Remote Operation

    I-Series Indoor Gas Fireplace Operation Remote Operation The Proflame 2 System consists of the following elements: Blue Back lit LCD display 1. Pilot Assembly 2. Proflame Gas Valve. On/Off Key 3. Proflame 2 Control Module Thermostat Key 4. Wiring Harness Up/Down Arrow Key 5.

  • Page 40: Initializing The System For The First Time

    I-Series Indoor Gas Fireplace Operation Initializing the System for the first time Temperature indication Display 1. Set master override switch to off position. 2. Install four (4) AA batteries into the battery holder, see page With the system in the "Off" position, press the Thermostat Key and the Mode Key at the same time.
  • Page 41 I-Series Indoor Gas Fireplace Operation Remote-Flame Control Room Thermostat (Remote Control ..Operation) When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow The Remote Control can operate as a room thermostat. The Key once the flame height will reduce by one step.

  • Page 42: Fan Speed Control

    I-Series Indoor Gas Fireplace Operation Disabling Thermostat Fan Speed Control Some jurisdictions and bedroom installations require the The fireplace is equipped with hot air circulating fans. The thermostat to be disabled. speed of the fans can be controlled by the Proflame system. The fan speed can be adjusted through six (6) speeds.

  • Page 43: Low Battery Power Detection

    Note, some jurisdictions do no permit point, etc. use of continuous pilot system. Check local codes or contact your Montigo dealer. Remote Control When the Remote Control batteries are low, a Battery Icon will appear on the LCD display of the Remote Control, see figure With the system in "off"...

  • Page 44: Wiring Diagram

    I-Series Indoor Gas Fireplace Operation BATTERY PACK 1.5V AA type 1.5V AA type SPARK GREEN 1.5V AA type MAIN WHITE Power BLACK 1.5V AA type BLACK 115VAC 60 Hz SENSOR 6 Amps MAIN ON/OFF SWITCH BLUE VARIABLE SPEED 885 PROFLAME OPTIONAL CPI/IPI Jumper WHITE COMFORT FANS...

  • Page 45: Maintenance

    I-Series Indoor Gas Fireplace Maintenance Burner Installation / Removal Burner Removal 1). Using a small screw driver or pliers, bend the tabs straight so Your new fireplace is shipped with the burner already in position. that they will fit through the slots when the burner is removed. Periodically, the burner needs to be cleaned and inspected or perhaps if the pilot needs service or the unit is to be converted to LP, you will need to remove and/or re-install the burner.
  • Page 46 I-Series Indoor Gas Fireplace Maintenance Burner Installation 1). By grasping the burner with both hands, angle the burner into the rear of the firebox to engage the Mixing Tube into the Burner Support Bracket. The Mixing Tube goes into the Burner Support Bracket.

  • Page 47: Accent Lighting Replacement

    4). To remove a bulb, pull it out of it's socket. New bulbs can be bought Connection for details. at most national hardware stores or through your Montigo fireplace 4). Remove the Fireplace from the cavity. dealer. See specs page for information on bulbs. If you supply your 5).
  • Page 48 I-Series Indoor Gas Fireplace Maintenance 6). Cut the Zip Strap holding the Fan Wire Harness. 9). Disconnect the Fan Wire Harness at the back as well. Figure 45e. Figure 45b. 10). Remove 3 screws that mount each fan in place. 7).
  • Page 49 I-Series Indoor Gas Fireplace Maintenance 12). Install both new Blowers. Secure the Wire Harness with the Zip Straps shown in the 2 pictures below. Figure 45j. Figure 45h. 13). At this point, if you want to test the Blower operation, do so with the Gas Supply turned off or disconnected.

  • Page 50: Window Cleaning / Screen Removal

    I-Series Indoor Gas Fireplace Maintenance 3). Lift the Safety Barrier away from the Firebox Door. Window Cleaning / Screen Removal All units are supplied with a Safety Barrier (screen) to prevent accidental touching of the hot glass. Glass doors however do require periodic cleaning.

  • Page 51: Battery Replacement

    I-Series Indoor Gas Fireplace Maintenance Battery Replacement Heat Exchanger Bypass We recommend that the batteries in this appliance be replaced This appliance was designed and built to meet newly proposed at the start of each heating season even if they appear to be rules of efficiency proposed by Federal Regulatory Agencies.
  • Page 52 I-Series Indoor Gas Fireplace Maintenance 4). Remove 3 screws that hold the Firebox Baffle in location. 7). Once the Restrictor has been removed, it is important that you return the screws to their locations again. Figure 47a. Figure 47d. 5). The Firebox Baffle can be lowered at the front and then pulled 8).

  • Page 53: Pilot Maintenance / Replacement

    I-Series Indoor Gas Fireplace Maintenance 4). Remove the 2 screws that hold the Pilot Bulkhead Plate and Pilot Maintenance / Replacement Gasket to the Firebox Wall. The Gasket may be stuck to the wall We suggest throughout this manual that maintenance on this and may need to be pried off.
  • Page 54 I-Series Indoor Gas Fireplace Maintenance 7). Disconnect both the Ignition Lead and the Flame Sensor Lead 10). Install the replacement Components in the reverse order, through the Firebox wall. Install the Pilot Assembly Bracket to the Firebox from the front of the Control Panel floor with 2 screws.
  • Page 55 I-Series Indoor Gas Fireplace Maintenance 12). Attach the Pilot line back into the valve, being very careful not to over-tighten the line. 13). Feed the 2 electrical wires in between the shell of the unit and the Control Board and plug them into the appropriate terminals on the control board.

  • Page 56: Control Board Replacement

    1). Disconnect the appliance from the main power and shut off any gas supply prior to performing any maintenance on this appliance. 2). A Replacement Control Board can be acquired from your Montigo dealer. Figure 49c.

  • Page 57: Control Board Fuse Replacement

    The Control Set used in this appliance (SIT Proflame 2) has one fuse that could potentially need replacement. See spec sheet for fuse or contact your Montigo Dealer. 1). Disconnect the Electrical and Gas supply to the appliance. 2). Remove the Front Faceplate from the appliance.

  • Page 58: Vent Maintenance / Inspection

    I-Series Indoor Gas Fireplace Maintenance Vent Maintenance / Inspection Part of the annual maintenance on this appliance should include a thorough inspection of the entire Venting and Termination. Vent inspection should include: Roofing Inspection and repair should only be performed by a licensed and qualified roofing professional.

  • Page 59: Proflame 2 Troubleshooting

    Pressure are within acceptable limits All spare parts, optional fans, and optional trim finishes are 2. Check all connections to gas valve available from your local Montigo dealer. 3. Check fuel supply valves and emergency shut off valve is open 4.

  • Page 60: Appendix

    The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.

  • Page 61: Appendix B: State Of Massachusetts

    I-Series Indoor Gas Fireplace Appendix Appendix B: State of Massachusetts Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft (2) Revise 10.8.3 by adding the following additional requirements:...
  • Page 62 I-Series Residential Insert Gas Fireplace Ferndale, Washington Langley, British Columbia TF: 1.800.789.6236 TF: 1.800.378.3115 FX: 1.866.3000.0927 FX: 1.604.607.6462 XG0516-060614...

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