Montigo 34FID-S Installation & Maintenance Manual
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Montigo 34FID-S Installation & Maintenance Manual

Montigo 34FID-S Installation & Maintenance Manual

I-series indoor gas fireplace
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Installation & Maintenance Manual
XG0526
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
NOTICE
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
34FID - Linear
I-Series
Indoor
Residential
Fireplace Insert
151109.2

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  • Page 1 34FID - Linear I-Series Indoor Residential Fireplace Insert NOTICE Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. XG0526 Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248 151109.2...

  • Page 2: Table Of Contents

    I-Series Indoor Gas Fireplace Table of Contents Safety Alerts Aeration Adjustment Introduction Remote Operation Section 1: Product Dimensions Accent Light Control Standard Trim Maintenance Oversized Trim Burner Removal / Installation Four-sided Trim Firebox Panel Removal / Replacement Clearances: Accent Light Replacement Section 2: Installation Optional Fan / Blower Replacement Install Dimensions:...

  • Page 3: Safety Alert Legend

    I-Series Indoor Gas Fireplace Safety Alert Legend Safety Alerts Safety Alerts WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Page 3 XG0526-151109.2...

  • Page 4: Introduction

    Congratulations on your purchase of a Montigo Fireplace. Warranty and Installation Information: (See Appendix B) With over 30 years of experience, Montigo is committed to providing The Montigo warranty will be voided by, and Montigo disclaims any you with a gas fireplace that is not only a beautiful addition to your...
  • Page 5 I-Series Indoor Gas Fireplace Installation Installation Introduction Before You Begin The bottom of the existing fireplace may be removed as long as it IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS does not compromise the structural integrity of the existing firplace The I-Series insert fireplaces must be installed in accordance with and you maintain a mandatory minimum 3/4"...
  • Page 6 I-Series Indoor Gas Fireplace Installation Rating Label: Rating label sample: Natural Gas Sample Shown Figure 2 Sec.1 Rating label location Page 6 XG0526-151109.2...

  • Page 7: Section 1: Product Dimensions

    I-Series Indoor Gas Fireplace Introduction Installation Section 1: Product Dimensions Standard Surround Standard Trim " 852mm " 607mm " 368mm " 807mm " " 771mm 137mm " 784mm " " 460mm 592mm " " " 603mm 746mm 511mm " GAS LINE 720mm ELECTRICAL "...

  • Page 8: Oversized Trim

    I-Series Indoor Gas Fireplace Introduction Installation Oversized Trim Oversize Surround " 852mm " 607mm " 368mm " 807mm " " 137mm 771mm " 860mm " " " 822mm 460mm 592mm " 603mm " 511mm " GAS LINE 720mm ELECTRICAL 49" 1245mm 52"...

  • Page 9: Four-Sided Trim

    I-Series Indoor Gas Fireplace Introduction Installation Four-sided Trim 4-Sided Surround " 852mm " 607mm " 368mm " 807mm " " " 192mm 137mm 771mm " " 36" 460mm " 591mm 914mm 603mm " 33" 511mm 838mm GAS LINE ELECTRICAL " 720mm "...

  • Page 10: Clearances

    I-Series Indoor Gas Fireplace Installation Section 2: Installation Install Dimensions: The install size requirements of your fireplace insert are dependent on several factors. Gas line location, electrical connection and gas line type can play into what the minimum installation size can be.

  • Page 11: Non Combustible Board Install

    I-Series Indoor Gas Fireplace Installation 10"14" 18"24"26" 30"34"38" 39" 37" 35" 33" 31" 29" 27" 25" 23" 21" Allowable 19" 17" Mantel 10" 17" Area Minimum WARNING Do not place any materials or objects in front of Figure 3 Sec.2 34DFIDV-LIN mantel clearances door relief.

  • Page 12: Approved Vent Components

    I-Series Indoor Gas Fireplace Installation Section 3: Venting Approved Vent Components Your Montigo 34FID is approved to be installed with the following venting components: Termination 46DVA-VCH, Duravent Vertical, High Wind Termination Adaptor 46DVA-CT, Duravent 3" x 3" to 4" x 5 5/8" Co-linear to Co--axial Adaptor Connectors 4DFA-FC, Duravent 4"...

  • Page 13: Vent Configurations

    I-Series Indoor Gas Fireplace Installation Vent Configurations This appliance can only be vented vertically. The minimum vent Termination 46DVA-VCH height measured from the floor under the unit to the bottom of the termination is 10’. The maximum height that a vent can extend is Adaptor 46DVA-CT 36’.
  • Page 14 I-Series Indoor Gas Fireplace Installation 13). Make certain that when the Flue Collar Slide Plate comes forward ** For clarity, the pictures in this section show the Fireplace Insert in an open room. You will be performing these tasks in the Fireplace that the tab at the back of the appliance engages into the Flue Collar as you complete this installation ** Slide Plate.

  • Page 15: Section 4: Unpacking

    I-Series Indoor Gas Fireplace Installation Section 4: Unpacking While unpacking your new fireplace, take special care to ensure that all the components shown here are included in your shipment and that all components are received in good condition. Please notify your retailer directly if there are any discrepancies with your shipment.

  • Page 16: Standard Faceplate Kit

    I-Series Indoor Gas Fireplace Installation Standard Faceplate Kit Master Override Switch Figure 8 Sec.4 Back of Rear Faceplate Figure 5 Sec.4 Faceplate Trim Box (standard trim) Figure 6 Sec.4 Supplied Screws Figure 9 Sec.4 Suppled electrical strain relief and zap strap Figure 7 Sec.4 Front and Rear Standard Faceplates Page 16 XG0526-151109.2...

  • Page 17: Door Installation & Removal

    I-Series Indoor Gas Fireplace Installation Door Installation & Removal Engage door tool into door retainer. Pull door tool towards you and This appliance is supplied with a safety screen installed. The push downwards, disengaging the door retainer from the door. Safety Screen is attached to the fireplace door using 4 screws, and can be removed when necessary for outer glass cleaning.

  • Page 18: Lp Conversion

    I-Series Indoor Gas Fireplace Installation LP Conversion The 34FID-L is available in Natural Gas or Liquid Propane versions. If you have a Natural Gas unit and would like to burn Propane you can purchase an optional LP conversion kit and install it using the following steps.
  • Page 19 I-Series Indoor Gas Fireplace Installation 3). Using a T20 Torx screw driver, remove the 2 screws that attach Converting the gas regulator on the valve the stepper motor to the valve. 1). On the right side (control side) of the unit, remove 2 screws that enable the valve to swing away from the unit.
  • Page 20 I-Series Indoor Gas Fireplace Installation 6). Unplug the cable that runs from the stepper motor to the control 9). Attach the label provided to the side of the valve body. This board and remove it from in between the control board mounting label shows that the valve has been converted using SIT approved bracket and the fireplace.
  • Page 21 I-Series Indoor Gas Fireplace Installation Converting the pilot burner orifice to LP 13). Reinstall the 2 screws to secure the top of the control board mounting bracket. Using the zip strap supplied, secure the excess 16). Remove the spring clip that retains the Pilot Flame Hood. of wires neatly within the control / valve area.
  • Page 22 I-Series Indoor Gas Fireplace Installation 22). Connect the unit to the gas and electrical supply. 19). Replace the NG Pilot orifice with the LP Pilot orifice. If you get the orifices mixed up, the LP orifice has a grove machined 23).

  • Page 23: Gas Line Connection

    I-Series Indoor Gas Fireplace Installation Gas line connection Emergency Shut-off Valve The 34FID-L Insert is supplied with a flexible gas line that uses This appliance is equipped with a shut-off valve for use in a ½” female flair to connect to your service. The flexible gas case of emergency.

  • Page 24: Fuel Supply + Manifold Pressure Checking

    I-Series Indoor Gas Fireplace Installation Fuel Supply + Manifold Pressure Checking 3). Attach a silicone hose to over top of the pressure tap on the It’s imperative that you verify that the supply pressure to your valve face. Connect the hose to a manometer. appliance is adequate and that the valve is supplying the correct pressure to the pilot and main burner.

  • Page 25: Standard And Oversized Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Standard and Oversized Faceplate Installation 2) Install the Rear Faceplate Panel support brackets using screws provided (4 locations). Ensure proper orientation of the bracket. The Faceplate Surround has two main parts: the rear panel and the front panel.
  • Page 26 I-Series Indoor Gas Fireplace Installation 7). Remove the twist tie and Zip Strap that is on the On / Off 4) Temporarily, place the Electrical Cord through the hole in the Switch wire harness. right side of the Rear Faceplate Figure 51 Sec.4 5) Attach the Rear Faceplate to the Firebox using the screws Figure 54 Sec.4...
  • Page 27 I-Series Indoor Gas Fireplace Installation 10) Connect the Plug to the appropriate terminal on the Control 13). At this stage it is easiest to install the batteries. See section Panel. on battery installation and replacement. 14). The Front trim can now be installed. It has two fasteners at the bottom which must be engaged in the bottom right and left of the Front Faceplate.

  • Page 28: Four Sided Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Four Sided Faceplate Installation The Faceplate Surround has two main parts: the rear panel and the front panel. The Rear Panel has a master override switch installed on the upper right corner. The Rear Panel has to be installed prior to the front panel.
  • Page 29 I-Series Indoor Gas Fireplace Installation 5) Install the four Front Faceplate Retainer Magnets using 7). Slip the Split Plastic Grommet, found in the plastic bag attached screws provided as shown (8 locations). Note proper orientation to the master override switch, around the Power Cable and then of magnets.
  • Page 30 I-Series Indoor Gas Fireplace Installation 10). Place the Zip Strap through the hole in the Plastic Stick on 13). Install the Front trim. It has two hooks at the bottom which Retainer on the back of the Rear Faceplate. Zip the wires together must be engaged on the bottom right and left of the Front Faceplate in one tidy package as shown.

  • Page 31: Cpi [Continuous Pilot Ignition] / Ipi [Intermittent Pilot Ignition] Jumper Cable Installation

    I-Series Indoor Gas Fireplace Installation Installing the CPI Jumper Cable CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable Installation 1). Remove the Face Plate Front panel. “Why use CPI mode”? There are several reasons why you may choose to use CPI mode. When a flue is cold it can be difficult to light the appliance.

  • Page 32: Leveling The Unit

    I-Series Indoor Gas Fireplace Installation Connecting Power Leveling the Unit Please refer to the specification for power supply requirements. This unit has 4 leveling screws, 2 located inside the rear of the This appliance is supplied with a Power Cord located on the right firebox and 2 located at the bottom front of the Rear Faceplate.

  • Page 33: Firestones Or Fireglass Installation

    1). Open the 9lbs of glass media purchased from your Montigo Dealer. You only need 8lbs - remove approxmiately 1lb.

  • Page 34: Speckled Stone Installation

    I-Series Indoor Gas Fireplace Installation Speckled Stone Installation 4). Fill one layer of stones over the remaining screen/burner area. If your fireplace has already been in operation, disconnect the gas and electrical supply, remove the door and safety barrier. The driftwood log and speckled stone option is a beautiful way to dress up your new fireplace insert.
  • Page 35 I-Series Indoor Gas Fireplace Installation 7). The final stone placement on the burner surface Figure 98 Sec.4 Figure 99 Sec.4 If the flame is too tall in sections, adjust stones to level the flame. Page 35 XG0526-151109.2...

  • Page 36: Driftwood Log Set Installation

    I-Series Indoor Gas Fireplace Installation Driftwood Log Set Installation Driftwood log set installation images are shown on speckled Log 1 stones. The driftwood log set can also be installed on glass media. 1). Your driftwood log set has 6 logs and should resemble the image below.

  • Page 37: Operation

    I-Series Indoor Gas Fireplace Operation Operation Initial Operation Pilot adjustment is made with a flat screw driver turning it in Your installation and setup is nearly complete. The first fire will (clockwise) reduces the pilot flame size. Turning it out, (counter result in some smoke and smell being emitted from the appliance.

  • Page 38: Master Override Switch

    I-Series Indoor Gas Fireplace Operation Master Override Switch The on/off switch is located on the top right hand side of the Rear Faceplate. Figure 4 Sec.5 This switch is the master override switch. If it is in the off position the remote can not turn on the fireplace.
  • Page 39 I-Series Indoor Gas Fireplace Operation Main ON/OFF Switch Main Harness Sensor Igniter Stepper Motor Manifold Pressure Test Connection LED1 LED2 Output Regulator Control (Optional) 3.15A Fuse Power Inlet Pressure SW1 = Programing Button Test Connection Pilot Adjustment Screw LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light Page 39 XG0526-151109.2...

  • Page 40: Aeration Adjustment

    I-Series Indoor Gas Fireplace Operation Aeration Adjustment Minimum Aeration Setting NG - Fully Closed All gas fireplaces mix a certain amount of air with the fuel prior to combustion. This is known as an “Aeration” setting. This is LP- 3/16" Open adjustable and needs to be set based on various factors such as: 1).

  • Page 41: Remote Operation

    I-Series Indoor Gas Fireplace Operation Remote Operation The Proflame 2 System consists of the following elements: 1. Pilot Assembly Blue Back lit LCD display 2. Proflame Gas Valve. 3. Proflame 2 Control Module On/Off Key 4. Wiring Harness Thermostat Key 5.
  • Page 42 I-Series Indoor Gas Fireplace Operation Initializing the System for the First Time Temperature indication Display 1. Set master override switch to off position. With the system in the "Off" position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen 2.
  • Page 43 I-Series Indoor Gas Fireplace Operation Room Thermostat (Remote Control Operation) Remote-Flame Control When you turn on the fireplace it starts on high. The proflame 2 The Remote Control can operate as a room thermostat. The has six (6) flame levels. Each time you press the Down Arrow thermostat can be set to a desired temperature to control the Key once the flame height will reduce by one step.

  • Page 44: Accent Light Control

    I-Series Indoor Gas Fireplace Operation Fan Speed Control Disabling Thermostat Some jurisdictions and bedroom installations require the The fireplace is equipped with hot optional air circulating fans. thermostat to be disabled. The speed of the fans can be controlled by the Proflame 2 system.

  • Page 45: Key Lock

    Check local codes or contact point, etc. your Montigo dealer. With the system in "off" position press the Mode Key, see Remote Control Figure 8 Sec.5, to index to the CPI mode icon, see Figure 22 When the Remote Control batteries are low, a Battery Icon will Sec.5.
  • Page 46 I-Series Indoor Gas Fireplace Operation BATTERY PACK 1.5V AA type 1.5V AA type SPARK GREEN 1.5V AA type MAIN WHITE Power BLACK 1.5V AA type BLACK 115VAC 60 Hz SENSOR 6 Amps MASTER OVERRIDE SWITCH BLUE OPTIONAL VARIABLE SPEED 885 PROFLAME WHITE COMFORT FANS YELLOW/GREEN...

  • Page 47: Maintenance

    I-Series Indoor Gas Fireplace Maintenance Maintenance Burner Removal / Installation The 34FIDV-LIN is shipped from the factory with the burner installed. Should it need to be removed for fuel conversion or some other service requirement, follow these steps. Burner Removal 1).
  • Page 48 I-Series Indoor Gas Fireplace Maintenance 3). When installing the burner into the fireplace, angle the burner at the rear to insert the mixing tube into the rear burner support. ** Be careful not to knock or damage the pilot assembly during this installation.

  • Page 49: Firebox Panel Removal / Replacement

    I-Series Indoor Gas Fireplace Maintenance Firebox Panel Removal / Replacement 6). Slide the left panel out of the firebox. The 34FIDV-LIN must only be used with the firebox panels installed. The unit is shipped from the factory with the firebox panels installed.

  • Page 50: Accent Light Replacement

    4). There are 5 light bulbs in this appliance. They are removed by pulled them straight up out of their receptacles. New bulbs can be bought at most national hardware stores or through your Montigo dealer. See specs page for information on bulbs. If you supply your own bulbs, do not use greater than 20 watt bulbs.
  • Page 51 I-Series Indoor Gas Fireplace Maintenance 6). Cut the Zip Strap holding the Fan Wire Harness. 9). Disconnect the Fan Wire Harness at the back as well. Figure 16 Sec.1 Figure 19 Sec.6 10). Remove 3 screws that mount each fan in place. 7).
  • Page 52 I-Series Indoor Gas Fireplace Maintenance 12). Install both new Blowers. Secure the Wire Harness with the Zip Straps shown in the 2 pictures below. Figure 24 Sec.6 Figure 22 Sec.6 13). At this point, if you want to test the Blower operation, do so with the Gas Supply turned off or disconnected.

  • Page 53: Window Cleaning / Screen Removal

    I-Series Indoor Gas Fireplace Maintenance Window Cleaning / Screen Removal 3). Lift the Safety Barrier away from the Firebox Door. All units are supplied with a Safety Barrier (screen) to prevent accidental touching of the hot glass. Glass doors however do require periodic cleaning.

  • Page 54: Battery Replacement

    I-Series Indoor Gas Fireplace Maintenance Battery Replacement Heat Exchanger Bypass We recommend that the batteries in this appliance be replaced at the This appliance was designed and built to meet newly proposed start of each heating season even if they appear to be operational. rules of efficiency proposed by Federal Regulatory Agencies.
  • Page 55 I-Series Indoor Gas Fireplace Maintenance 4). Remove 3 screws that hold the Firebox Baffle in location. 7). Once the Restrictor has been removed, it is important that you return the screws to their locations again. Figure 30 Sec.6 Figure 33 Sec.6 5).

  • Page 56: Pilot Maintenance / Replacement

    I-Series Indoor Gas Fireplace Maintenance Pilot Maintenance / Replacement 4). Remove the screw securing the pilot wire cover and remove We suggest throughout this manual that maintenance on this pilot wire cover. product should be performed yearly. This is the best practice in order to keep your fireplace insert running reliably for many years to come.
  • Page 57 I-Series Indoor Gas Fireplace Maintenance 7). Remove the 2 screws securing the pilot bulk head plate and 10). Disconnect both the ignition wire and the flame sensor wire from gasket to the firebox wall. The gasket may be stuck to the wall and the control board.
  • Page 58 I-Series Indoor Gas Fireplace Maintenance 13). Install the replacement Components in the reverse order, through 15). Attach the Pilot line back into the valve, being very careful not the Firebox wall. Install the Pilot Assembly Bracket to the Firebox to over-tighten the line. floor with 2 screws.

  • Page 59: Control Board Replacement

    1). Disconnect the appliance from the main power and shut off any gas supply prior to performing any maintenance on this appliance. 2). A Replacement Control Board can be acquired from your Montigo dealer. Figure 52 Sec.6 7).

  • Page 60: Control Board Fuse Replacement

    The Control Board used in this appliance (SIT Proflame 2) has one fuse that could potentially need replacement. See spec sheet for fuse or contact your Montigo Dealer. 1). Disconnect the Electrical and Gas supply to the appliance. 2). Remove the Front Faceplate from the appliance.

  • Page 61: Vent Maintenance / Inspection

    I-Series Indoor Gas Fireplace Maintenance Vent Maintenance / Inspection Part of the annual maintenance on this appliance should include a thorough inspection of the entire Venting and Termination. Vent inspection should include: Roofing Inspection and repair should only be performed by a licensed and qualified roofing professional.

  • Page 62: Sit Proflame 2 Troubleshooting

    3. Check fuel supply valves and emergency shut off valve is open All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. 4. Check wiring connections from control board to valve Pilot lights , but Main burner 1.

  • Page 63: Appendix A: Warranty

    The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.

  • Page 64: Appendix B: State Of Massachusetts

    I-Series Indoor Gas Fireplace Appendix Appendix B: State of Massachusetts Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft (2) Revise 10.8.3 by adding the following additional requirements:...

  • Page 65: Replacement Parts

    I -Series Indoor Gas Fireplace Replacement Parts Replacement Parts 34FID-S 34FID-L RGCA002 RGCA002 NG Gas Valve RGCA004 RGCA004 LP Gas Valve RPA042 RPA041 NG Pilot RPA044 RPA045 LP Pilot RB34FID-S RB34FID-L Replacement Burner RSC34FID RSC34FID Replacement Screen RCBFID RCBFID Proflame 2 Control Module...
  • Page 66 Replacement Parts I-Series Residential Insert Gas Fireplace Page 66 XG0526-151109.2...

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34fid-l

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