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assemBlY InsTruCTIons
Tools reQuIreD For assemBlY
(1)
Screwdriver
(1)
Pliers
(2)
7/16" Wrenches
(2)
1/2" Wrench
(2)
9/16" Wrenches
(1)
Grease Gun with general purpose grease
1. Remove the hardware pack and all loose parts from the
carton. Be sure the carton is empty before discarding.
2. Lay out all parts as shown. Extra pieces of some items
may be included in hardware pack.
noTe: To prevent scratching paint, cover work surface with
a mat or cardboard.
3. Position cart body halves upright on a smooth level
surface such as a garage floor or a paved driveway.
See figure 1.
Do not leave the cart unattended in the upright
position. A falling cart can cause personal injury!
Pay close attention to the stability of the cart while
it remains in an upright position. For best stability,
assemble on a smooth, level surface.
4. Assemble halves together using five 1/4" x 5/8" hex
bolts and 1/4" nylock nuts as shown in figure 1. Do not
tighten yet.
1/4" x 5/8" HEX BOLT
FIGure 1
CauTIon
1/4" NYLOCK NUT
5. Position the tailgate reinforcement bracket on outside
of cart as shown in figure 3. Assemble to the bottom of
the cart body using four 5/16" x 3/4" truss head bolts
and 5/16" nylock nuts. Do not tighten yet. See figure
2.
6. Position the tailgate guides on the inside of the cart
bodies with guide channels to the front. Assemble using
four 1/4" x 5/8" hex bolts and 1/4" nylock nuts. Do not
tighten yet. See figure 2.
7. (45-0351 only) Fasten the ends of the tailgate
reinforcement bracket to the top flange of the cart using
two 1/4" x 5/8" bolts and 1/4" nylock nuts. See figure
2.
8. At this time, with the cart body halves pulled together,
tighten the truss head bolts assembled in step 5 and
then tighten the hex bolts assembled in steps 6 and 7.
Do not tighten the bolts that were assembled in step
4.
TaIlGaTe GuIDe
1/4" NYLOCK
NUT
5/16" NYLOCK NUT
TAILGATE
REINFORCEMENT
BRACKET
FIGure 2
9. Carefully turn the cart over so that the tailgate
reinforcement bracket is on the bottom. See figure 3.
FIGure 3
4
1/4" x 5/8"
1/4" x 5/8"
HEX BOLT
HEX BOLT
(45-0351 only)
5/16" x 3/4"
TRUSS HEAD
BOLT
1/4" NYLOCK NUT
(45-0351 only)
TAILGATE
REINFORCEMENT
BRACKET
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