Sea Ray 320 Sundancer Owner's Manual
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Sea Ray 320 Sundancer Owner's Manual

Sea Ray 320 Sundancer Owner's Manual

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Sea Ray
Owner's
Manual
320 Sundancer
Owner's Manual Part Number: MRP 1803608

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Summary of Contents for Sea Ray 320 Sundancer

  • Page 1 Sea Ray Owner’s Manual 320 Sundancer Owner’s Manual Part Number: MRP 1803608...
  • Page 3 The Owner’s Manual Packet, to be kept on board your you will be referred to information provided by Sea Ray, gives you important information on all the manufacturers of specific systems. features of your Sea Ray, for years of trouble-free boating take the time to carefully review the informa- tion in your Owner’s Manual Packet and really get to...
  • Page 4 320 Sundancer ® (355 Sundancer ®...

  • Page 5: Ntroduction

    • A review of all warranty information and how to obtain warranty service; • The complete Owner’s Manual Packet. 320 Sundancer ® (355 Sundancer ®...

  • Page 6: Warranties

    The following information is furnished in compliance the warranty information card in your packet. with ISO directives and RSG guidelines in effect as of the date of publication of this manual. Sea Ray® will provide additional information as standards are 6. H...

  • Page 7: Service, Parts And Repair For Your Boat

    8. S ERVICE ARTS AND EPAIR FOR When your boat needs service, parts or repair, take it to an authorized Sea Ray® dealer. To find a dealer in your area call: Domestic: 1-800-SRBOATS Fax: 1-314-213-7878 (International: 1-314-216-3333) To find repair and parts facilities for the equipment installed on your boat, refer to the manual for that com- ponent.

  • Page 8: About Your Limited Warranty

    The Sea Ray Express Limited Transferable Warranty is subject equipment or accessories carrying their own individual to change at any time at Sea Ray’s discretion. The information contained herein is general information about the Limited warranties, nor does the Limited Warranty cover Warranty for the owner’s general knowledge, but does not alter...

  • Page 9: Table Of Contents

    A. To Operate From The Helm ......3.10 17. Safety Hotlines ..........1.13 B. To Operate From The Bow ......3.11 18. International Requirements ....... 1.13 C. To Operate Manually ........3.11 19. Nautical Terms ..........1.14 D. Maintenance ..........3.11 320 Sundancer ® (355 Sundancer ®...
  • Page 10 E. Water Heater ..........7.6 A. General ............5.4 F. Shower System ..........7.6 B. Before & During Fueling - Checklist ....5.4 C. After Fueling - Checklist ........ 5.4 G. Fresh Water Washdown ....... 7.7 320 Sundancer ® (355 Sundancer ® viii...
  • Page 11 4. Winterization Checklist for Boats Stored on Land .. 8.5 A. Boat Storage ..........8.5 B. Engines ............8.5 C. Battery(ies) ........... 8.5 D. Head System ..........8.6 E. Water System ..........8.6 F. Fuel Systems ..........8.6 320 Sundancer ® (355 Sundancer ®...
  • Page 12 Revised: May 2002, June 2002, September 2002, June 2004, July 2005 © Sea Ray Boats, Inc. • A Brunswick Company MRP #1803608 Sea Ray Boats, Inc. 2600 Sea Ray Blvd., Knoxville, TN 37914 For information call 1-800-SRBOATS or fax 1-314-213-7878 (International 1-314-216-3333) Internet Address: http://www.searay.com...

  • Page 13: Ection Safety

    • Being aware of your passenger’s safety at all Replacement safety labels can be obtained by times; and calling your dealer or Sea Ray at 1-800- SRBOATS (International 1-314-216-3333) for • Reducing speed when there is limited visibility, information on how to contact the manufacturing rough water, nearby people in the water, boats, facility for your boat.

  • Page 14: Legally Mandated Minimum Required Equipment

    Open all doors, curtains, windows, and hatches to let fresh air circulate, when running engine, generator Other: Your Sea Ray is equipped with the required or burning any fuel when boat is anchored, moored navigation lights, engine exhaust and ventilation or docked.

  • Page 15: Carbon Monoxide Monitor

    Do not use such devices where there is no noticeable air movement, especially in the The law requires that PFD’s must be readily cabin, when anchored, moored or docked. accessible, if not worn. “Readily accessible” means 320 Sundancer (355 Sundancer ® ®...

  • Page 16: Pfd Classifications

    320 Sundancer (355 Sundancer ® ®...

  • Page 17: Additional Recommended Equipment For Safe Operation

    Anchors, chain and line (The anchors must be Death or serious injury can result from improper boat properly sized for your boat. Ask your dealer or operation. marine supply store for recommendations). • Mooring lines • Fenders • Boat hook 320 Sundancer (355 Sundancer ® ®...

  • Page 18: Load Capacity

    10. P . 1.6.1) ROPELLERS MFR’S MODEL BOAT MANUFACTURER DESIGNATION Your Sea Ray has been equipped with a propeller ® which our tests have shown to be the best suited Sea Ray Boats for general use with our engine under normal 320 DA conditions and load.

  • Page 19: Stability

    Know how your boat handles under different hazards such as rocks, sand bars, dangerous conditions. Recognize your limitations and the currents, to name a few. boat’s limitations. Modify speed in keeping with weather, sea and traffic conditions. 320 Sundancer (355 Sundancer ® ®...

  • Page 20: Weather

    Head the bow Boat use is limited to small lakes, rivers and into the wind with enough power to maintain canals. slow headway. Your 320 Sundancer ® is Design Category B. • If you encounter fog, determine your position,...

  • Page 21: Chart Your Course

    • Slow down and look for swimmers or skiers Boat very slowly, if you must proceed with a damaged when cruising in an area where there might be drive line. persons in the water. 320 Sundancer (355 Sundancer ® ®...

  • Page 22: Skiing

    TURN LEFT TURN RIGHT TURN IVERS LAGS . 1.10.2) WHITE BLUE WHITE GO FASTER SLOW DOWN SPORT DIVER’S CODE ALPHA FLAG FLAG OK AFTER FALL SKIER IN WATER CUT MOTOR BACK TO DOCK 1.10 320 Sundancer (355 Sundancer ® ®...

  • Page 23: Emergency Situations

    If the fire cannot be the victim, and getting the victim back on board. extinguished within a few minutes, abandon the boat. 1.11 320 Sundancer (355 Sundancer ® ®...

  • Page 24: Flooding, Swamping And Capsizing

    Slow down or stop to reduce water intake, the Coast Guard or a salvage company. unless maintaining speed will keep the hole Recreational craft are not designed to tow other above water. recreational craft. • Switch on bilge pumps. 1.12 320 Sundancer (355 Sundancer ® ®...

  • Page 25: Propulsion, Control Or Steering Failure

    9. EC Recreational Craft Directive - European Community. 17. S AFETY OTLINES Further information concerning these requirements may be obtained from Sea Ray Customer Service: ® The safety information in the preceeding pages 1-800-SRBOATS. gives only the general areas of concern for boating safety.

  • Page 26: Nautical Terms

    RINTS These symbols may be found on your controls and gauges and/or used in this owner’s manual. This page is to help you understand what the symbols mean. ENGINE ENGINE ENGINE START STOP 1.14 320 Sundancer (355 Sundancer ® ®...
  • Page 27 WITH WIDTH OF BATTERY ELECTRICAL TRIMMING LEVER CONTROL LEVER OPERAT- SYMBOL) HAZARD OPERATION (THROTTLE & SHIFT) ING DIRECTION LIFT POINT FIRE NO OPEN FLAME OR PROPER LIFT PROPELLER RISK NO SMOKING LOCATION OF POINT SLING 1.15 320 Sundancer (355 Sundancer ® ®...

  • Page 28: Environmental Considerations

    Do not place facial tissues, paper towels or sanitary overboard. Help protect your waters. napkins in head. Such material can damage the waste disposal system and the environment. Fill tank(s) less than rated capacity. Allow for fuel expansion. 1.16 320 Sundancer (355 Sundancer ® ®...

  • Page 29: Excessive Noise

    Be especially careful in confined areas such as channels or marinas. Observe “no wake” warnings. CAUTION Reduce speed in congested waterway. Be alert for No Wake markers. 1.17 320 Sundancer (355 Sundancer ® ®...
  • Page 30 1 • S ECTION AFETY NTENTIONALLY LANK 1.18 320 Sundancer (355 Sundancer ® ®...

  • Page 31: 22. Warning Label Locations

    MRP 921734 SR-143 Repair damage and/or tighten any hardware that may have become loose prior to use. THIS TAG IS PLACED ON ALL ELECTRICAL MRP 1573112 SR-505 JUNCTION BOXES IN THE ENGINE ROOM 320 Sundancer (355 Sundancer 1.19 ® ®...
  • Page 32 Sea Ray Boats cabin and cockpit areas. The following conditions tend to increase the accumulation of CO in and about the boat and require the operator’s particular attention:...
  • Page 33 DUNNAGE, LINING AND PACKING laundry, bath, and washbasin, ter, and gray water. MATERIALS THAT FLOAT and does not include drainage 12 TO 25 MILES from toilets, urinals, hospitals, and cargo spaces. PLASTICS 320 Sundancer (355 Sundancer 1.21 ® ®...
  • Page 34 NTENTIONALLY LANK 1.22 320 Sundancer (355 Sundancer ® ®...

  • Page 35: Ection Eneral Oat Rrangement

    & S LEAT TERN OCATIONS . 2.1.1) CLEAT BOW & STERN EYE BOW EYE CLEAT CLEAT STERN CLEAT CLEAT STERN CLEAT CLEAT 320 Sundancer ® (355 Sundancer ®...

  • Page 36: Passenger Locations

    1. When the boat is moving, all passengers must be in the cockpit area or in the cabin and must be on seating provided or, if standing, holding on firmly (See Figure 2.3.1). 320 Sundancer ® (355 Sundancer ®...
  • Page 37 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 WARNING 1 2 3 1 2 3 1 2 3 You can be seriously injured if you stand or walk here. 320 Sundancer ® (355 Sundancer ®...

  • Page 38: Propulsion System Option

    RIVE NGINE FOR OPERATING INSTRUCTIONS AND . 2.4.2) WARRANTY INFORMATION. TRANSMISSION ENGINE TANDARD TERN RIVE NBOARD UTBOARD . 2.4.1) NGINE ENGINE STRUT HULL RUDDER SHAFT STERN DRIVE COUPLING (LOWER UNIT) SHAFT PROPELLER PROPELLER SHAFT 320 Sundancer ® (355 Sundancer ®...

  • Page 39: Basic Boat Dimensions And Clearances

    (83.8 cm) KEEL (A) 35’ 6” (10.82 m) (B) BEAM 11’ 5" (3.40 m) 320 SUNDANCER SPECIFICATIONS HEIGHT DIMENSIONS (A) Overall Length (D) Keel To Top Of Spoiler ....12ft. 3in. 3.73 m With Std. Swim Platform ..35ft. 6in.
  • Page 40 WET BAR TABLE BASE COCKPIT REFRIGERATOR (OPTION) ENGINE HATCH AFT WRAP AROUND SEAT SIDE PANEL STOAGE FUEL FILL (PORT TANK) FUEL FILL (STBD TANK) TRANSOM WASTE PUMPOUT ACCESSORY & STORAGE PLATE COMPARTMENT SWIM PLATFORM LADDER 320 Sundancer ® (355 Sundancer ®...

  • Page 41: Deck Layout

    SALON SOFA WITH STORAGE BELOW (CONVERTS TO BED) TELEPHONE JACK HEAD SINK MID-BERTH PRIVACY CURTAIN HEAD TOILET AC & DC DISTRIBUTION PANEL & STEREO CABINET STORAGE CABINETS MID-STATEROOM CONVERSATION PIT (CONVERTS TO DOUBLE BERTH) 320 Sundancer ® (355 Sundancer ®...

  • Page 42: Helm, Gauge And Switch Layout

    PORT SWITCH 12 VOLT PANEL RECEPTACLE AUTOMATIC FIRE RADAR EXTINGUISHING SYSTEM (OPTION) MANUAL PULL MARINE VHF TRANSCEIVER (OPTION) SYSTEMS MONITOR PANEL POWER SOURCE KICK PANEL ACCESS PANEL BAND MUTE DISC ENGINE THROTTLES STEREO REMOTE 320 Sundancer ® (355 Sundancer ®...
  • Page 43 SWITCH SWITCHES WINDLASS WINDSHIELD ACCESSORY EMERGENCY START SWITCH WIPER (STOP) (UP & DOWN) VENT 1 & 2 (SEE SECTION 6 - 7. EMERGENCY (PORT & (OPEN & CLOSE) START SYSTEM STARBOARD) FOR DETAILED INFORMATION) 320 Sundancer ® (355 Sundancer ®...
  • Page 44 SEACOCK AIR CONDITIONER COOLING WATER PICK-UP SEACOCK GARBOARD DRAIN (ALSO USED FOR ENGINE OIL DRAIN HOSE) ENGINE UNDERWATER ENGINE UNDERWATER RUDDER PORT EXHAUST EXHAUST (WITH V-DRIVE (WITH V-DRIVE OPTION) (WITH V-DRIVE OPTION) OPTION) 2.10 320 Sundancer ® (355 Sundancer ®...

  • Page 45: Description Of Major Controls

    With a screwdriver, turn the adjustment screw while moving the throttle lever back and forth IDLE REVERSE ENGINE TRANSMISSION THROTTLES CONTROLS until a positive action is obtained. • Repeat the same procedure on the shift lever detent screw. 2.11 320 Sundancer ® (355 Sundancer ®...

  • Page 46: Trim Tabs

    . 2.12.1) TRIM TAB ROCKER SWITCH (AT CONTROL STATION) HYDRAULIC RAM TRIM TAB PUMP HYDRAULIC FLUID RESERVOIR FILL ZINC ANODE HYDRAULIC RAM TRIM TAB TRIM TAB ZINC ANODE 2.12 320 Sundancer ® (355 Sundancer ®...
  • Page 47 HOURS EFFECTS OF PORT AND STBD TRIM TAB ADJUSTMENT PORT TAB DOWN BOTH NEUTRAL STBD TAB DOWN PORT STERN UP NO CHANGE IN LIST STBD STERN UP STBD BOW DOWN PORT BOW DOWN 2.13 320 Sundancer ® (355 Sundancer ®...

  • Page 48: Engine Alarm System

    The reason for this is that nearby instruments or objects containing magnets or current-carrying electrical wires will influence the compass reading. This is especially true if you add electronic devices to the helm station. 2.14 320 Sundancer ® (355 Sundancer ®...

  • Page 49: Navigation And Anchor Lights

    Read the “Federal Requirements and Safety Tips for Recreational Boats” provided in your kit. ;;;; yyyy AVIGATION AND NCHOR IGHT WITCHES ) (F . 2.15.1) IGHT WITCH ANEL NAVIGATION LIGHT SWITCH ;;;; yyyy ANCHOR LIGHT SWITCH 2.15 320 Sundancer ® (355 Sundancer ®...
  • Page 50 2 • G ECTION ENERAL RRANGEMENT NTENTIONALLY LANK 2.16 320 Sundancer ® (355 Sundancer ®...

  • Page 51: Ection Sing Our Oat

    Bilge blower on for at least four (4) minutes. Use a trailer that can properly support the boat’s weight and shape. Get professional help in picking Feel to confirm airflow at hull vent on hull side. the right trailer for your boat. 320 Sundancer (355 Sundancer ® ®...

  • Page 52: Fueling The Boat

    Close all hatches, doors and keep engine are located on the aft port and starboard sides compartment closed to prevent gasoline fumes of your boat (Figure 3.2.1). from entering the cabin or cockpit area. 320 Sundancer (355 Sundancer ® ®...

  • Page 53: Boarding

    DO NOT overload the boat. • Board one person at a time and give assistance as needed. • Transfer gear and equipment by handing it from a person on the dock to a person on board. You 320 Sundancer (355 Sundancer ® ®...

  • Page 54: Passenger Instruction And Location

    (see Section 2 – Bilge and Underwater Listed below are basic pre-start and starting Gear). reminders. These are not a substitute for the engine manufacturer’s specific recommendations. 320 Sundancer (355 Sundancer ® ®...
  • Page 55 DC manual, before shifting PS/kps distribution panel. into forward or reverse gear. IF ENGINE TEMPERATURE . 3.5.7) GOES ABOVE NORMAL RANGE. SHUT DOWN THE ENGINE IMMEDIATELY. 140 180 GET TRAINED HELP TO FIND PROBLEM. 320 Sundancer (355 Sundancer ® ®...

  • Page 56: Shifting To Drive The Boat

    Cockpit can fill with water if boat is moving forward, GUEST when it is put into reverse. Before shifting into reverse, shift to neutral, wait for the boat to stop moving forward, then shift into reverse. 320 Sundancer (355 Sundancer ® ®...

  • Page 57: Steering System (With Standard I/O Engines)

    AND ITS CONNECTIONS TO THE STEERING CABLE WHEEL AND TO THE OUT DRIVE MUST BE INSPECTED AT LEAST TWICE A YEAR BY YOUR SEA RAY DEALER. See section 8 of this manual for inspection, service and maintenance recommendations. WARNING Failure of the steering system will cause loss of SHIFT control of your boat.
  • Page 58 Any change in steering such as by a pressure relief valve. Sometimes when returning looseness, tightness, binding, etc., must be checked immediately by your Sea Ray dealer. YDRAULIC TEERING SSEMBLY .
  • Page 59 TOP VIEW & S TEERING OUTING . 3.9.1) PORT STBD DECK STARBOARD ENGINE SHIFT CABLE STARBOARD ENGINE HULL THROTTLE (AREAS CUTAWAY CABLE FOR CLARITY) PORT ENGINE SHIFT CABLE STEERING HYDRAULIC PORT ENGINE HOSES THROTTLE CABLE 320 Sundancer (355 Sundancer ® ®...

  • Page 60: Windlass

    WINDLASS CONTROL switch. WINDLASS INDLASS AINTENANCE ROFILE . 3.10.4) ANCHOR ROPE/CHAIN STORAGE EMERGENCY HANDLE INDLASS AFETY ANYARD AND HAIN CLUTCH NUT . 3.10.3) DRUM UPPER CONE SAFETY LANYARD WINDLASS CHAIN PULLEY ANCHOR LOWER CONE 3.10 320 Sundancer (355 Sundancer ® ®...

  • Page 61: To Operate From The Bow

    IN YOUR OWNER’S PACKET FOR DETAILED cover the connections with a small coating of OPERATING INSTRUCTIONS. grease. DANGER Make sure that the power is off before any work is performed on the windlass. 3.11 320 Sundancer (355 Sundancer ® ®...
  • Page 62 3 • U ECTION SING NTENTIONALLY LANK 3.12 320 Sundancer (355 Sundancer ® ®...

  • Page 63: Ection Ilge Nderwater Ear

    ENGINE HATCH LIFT (UP) ;;;;;; yyyyyy TO OPERATE ENGINE HATCH: OPEN & LATCH HATCH ENGINE HATCH TRANSOM LIFT ;;;;;; yyyyyy LIFT (DOWN) DOOR ;;;;;; yyyyyy ;;;;;; yyyyyy EMERGENCY TRIM TABS START ;;;;;; yyyyyy 320 Sundancer (355 Sundancer ® ®...

  • Page 64: Drain Plug

    A bilge pump and float switch are located in the bottom of the bilge (Figure 4.2.3). The bilge pump LOCK TAB is automatically activated by the float switch or manually activated from the switch panel located on the helm (Figure 4.2.2). 320 Sundancer (355 Sundancer ® ®...

  • Page 65: Bilge Blowers

    Also, depress the “BILGE PUMP” breaker on the EIM also located on the forward component board in the bilge (see Fig. 6.11.1) Remove the motor module to see if the impeller rotates with the power on. 320 Sundancer (355 Sundancer ® ®...
  • Page 66 CHECK VALVE BLOWER HOSE BLOWER (PORT) BILGE PUMP FLOAT SWITCH EMERGENCY HIGH WATER EMERGENCY VIEW LOOKING BILGE PUMP HIGH WATER AFT PORT BLOWER FLOAT SWITCH HOSES PORT BLOWER STBD (PORT) BLOWER HOSES BLOWER (STARBOARD) 320 Sundancer (355 Sundancer ® ®...
  • Page 67 CHECK VALVE BLOWER HOSE BLOWER (PORT) BILGE PUMP FLOAT SWITCH EMERGENCY EMERGENCY HIGH WATER HIGH WATER FLOAT SWITCH BILGE PUMP VIEW LOOKING AFT PORT BLOWER HOSES PORT BLOWER (PORT) STBD BLOWER HOSES BLOWER (STARBOARD) 320 Sundancer (355 Sundancer ® ®...

  • Page 68: Engines

    ® 2. E NGINES the manual provided by the engine manufacturer. Follow the recommended maintenance and The engines on the 320 Sundancer are the heart ® warranty schedule in your Engine Operator’s of your Sea Ray . Proper attention to and ®...

  • Page 69: Engine Mounts

    145-150 FT. LBS. SLIDE MOUNT SLOT FOR SIDE TO SIDE ADJUSTMENT VIBRATION MOUNT VERTICAL TORQUE ESNA NUT ADJUSTMENT NUT 45-50 FT. LBS. ENGINE MOUNT BACKING PLATE STRINGER CAP TORQUE ESNA NUT STRINGER 45-50 FT. LBS. 320 Sundancer (355 Sundancer ® ®...

  • Page 70: Engine Exhaust System

    EXHAUST HOSE CLAMPS FIBERGLASS TUBE UNDERWATER EXHAUST OUTLET (BOTTOM PAINT INSIDE OF OUTLET) NOTE: EXHAUST HOSE ROUTING MAY BE DIFFERENT THAN THIS ILLUSTRATION DUE TO BILGE LAYOUT REQUIREMENTS FOR DIFFERING ENGINE AND EQUIPMENT OPTIONS. 320 Sundancer (355 Sundancer ® ®...

  • Page 71: Engine Removal

    Also check for fuel Should the removal of an engine become and exhaust leaks and make sure seacocks are necessary, see your Sea Ray ® dealer or an open before starting engines.

  • Page 72: Vibration & Causes

    They must fit correctly to prevent forcing the because of the action of the engines and the couplings off center. propeller. But excessive vibration indicates conditions which must be promptly corrected to avoid damage. Contact your Sea Ray dealer ® E. E NGINE...

  • Page 73: Underwater Gear

    12 inches. be caused by an irregularity in the propeller’s This variance is referred to as slippage. leading edge, and it should be corrected by reconditioning the propeller or by replacement. 4.11 320 Sundancer (355 Sundancer ® ®...

  • Page 74: Propeller (With Standard I/O Engines)

    If the propeller is seized to the shaft and cannot be removed by hand, special tools are needed. Have the propeller removed by an authorized dealer or trained mechanic. 4.12 320 Sundancer (355 Sundancer ® ®...

  • Page 75: Propeller (With Option V-Drive Engines)

    If you tighten both ROPELLER nuts holding only the propeller blade, the nuts . 4.13.4) could possibly thread back on the shaft to the cotter pin. It is important that the above procedure SECURING TABS 4.13 320 Sundancer (355 Sundancer ® ®...
  • Page 76 KEY SHOULD SEAT IN KEYWAY KEY RIDING UP IN KEYWAY CORRECT FIT INCORRECT FIT JAM NUT PROP LLUSTRATION LLUSTRATION ALL CORNERS OF KEY SHOULD BE BEVELED 2 X 4 WEDGE BLOCK LLUSTRATION LLUSTRATION 4.14 320 Sundancer (355 Sundancer ® ®...

  • Page 77: Shafts

    TRANSMISSION SHAFT SHAFT COUPLING MAX .005 ™ & S HAFT TRONG SSEMBLY WATER . 4.15.3) SEAL CARRIER KIT HOSE CLAMPS INJECTION FITTING SHAFT LOG FLEXIBLE HOSE STRONG SEAL STAINLESS STEEL ™ HULL BANDS 4.15 320 Sundancer (355 Sundancer ® ®...

  • Page 78: Carrier Seal Kit (With Option V-Drive Engines)

    Strong Seal housing. Cut the old seal off PROPELLER SHAFT ™ the shaft with wire cutters. BE CAREFUL NOT BEARING (RUBBER FITTING INSIDE) TO SCRATCH THE SHAFT. 4.16 320 Sundancer (355 Sundancer ® ®...
  • Page 79 The seacock body should be inspected and NOTICE lubricated annually. While being towed, you must close all main engine and generator engine seacocks to prevent water from being forced into the engine’s exhaust and causing internal damage. 4.17 320 Sundancer (355 Sundancer ® ®...
  • Page 80 Replace the screen, rotate cap into position on the housing, engage wingnut into slot and tighten both wingnuts. Open the seacock by turning the handle with water flow (vertically) and check for leaks. 4.18 320 Sundancer (355 Sundancer ® ®...
  • Page 81 Generator Exhaust Outlet Air Conditioner Strainer Transducer Head System Holding Tank Transducer Engine Hatch Actuator Head System Vent Filter Engine Mounts (Starboard) Head System Overboard Discharge (Port Not Shown) Pump / Macerator (Option) 4.19 320 Sundancer (355 Sundancer ® ®...

  • Page 82: Bilge Layout

    Fuel Tank Installation (Port) (Port Not Shown) Generator Installation Engine Strainer (Starboard Engine) Fuel Tank Installation (Starboard) Engine Muffler (Port Engine) MM Prop Shaft Assembly (Port) Generator Seacock Head System Overboard Discharge Seacock (Option) 4.20 320 Sundancer (355 Sundancer ® ®...

  • Page 83: Ection Fuel System

    The fuel pick-up at the fuel tank has an electric fuel related information in the owner’s manual. valve to prevent fuel from siphoning out in the event of fuel line failure. The 320 Sundancer standard gasoline fuel system ® consists of two fuel tanks with a total capacity of...

  • Page 84: Electric Fuel Valves

    The diesel fuel system consists of two fuel tanks with a total capacity of 200 gallon (757 liters), fuel tank vent, shut-off valve, engine fuel supply and return line, fuel filters and fuel fills (Figure 5.2.1). 320 Sundancer (355 Sundancer ® ®...

  • Page 85: To Replace The Filter

    It is recommended that spare filter elements be carried aboard as contaminated fuel can easily plug a filter. RUBBER LID SEAL REFER TO THE ENGINE OPERATOR’S MANUAL FOR MORE DETAILED INFORMATION. FILTER ELEMENT ® ACOR ILTER AINTENANCE . 5.3.1) 320 Sundancer (355 Sundancer ® ®...

  • Page 86: Fueling Precautions

    • Passengers – unnecessary people off the boat. PORT • Engines – stopped. FUEL TANK FILL PLATE • Electrical equipment, including blowers – power STARBOARD FUEL TANK off. FILL PLATE WASTE PUMP OUT PLATE 320 Sundancer (355 Sundancer ® ®...
  • Page 87 . 5.5.1) STBD FUEL VENT PORT HOSE STARBOARD FUEL TANK ELECTRIC FUEL VALVE STARBOARD FUEL TANK FILL PORT FUEL TANK ELECTRIC FUEL VALVE PORT STARBOARD FUEL TANK FILL ENGINE FUEL FEED PORT ENGINE FUEL FEED 320 Sundancer (355 Sundancer ® ®...
  • Page 88 5 • F ECTION YSTEM NTENTIONALLY LANK 320 Sundancer (355 Sundancer ® ®...

  • Page 89: Section 6 • Electrical System

    If your boat will not be used for several weeks or always disconnect battery cables before doing any more, and there is no shore power hookup, remove work on the engine’s electrical system. the batteries from the boat and connect them to a charger. 320 Sundancer (355 Sundancer ® ®...
  • Page 90 6 • E ECTION LECTRICAL YSTEM ATTERY NSTALLATION TANDARD NBOARD UTBOARD NGINES . 6.2.1) STBD PORT ATTERY ABLE OUTING TANDARD NBOARD UTBOARD NGINES STBD . 6.2.2) PORT 320 Sundancer (355 Sundancer ® ®...
  • Page 91 6 • E ECTION LECTRICAL YSTEM ATTERY ABLE OUTING TANDARD NBOARD UTBOARD NGINES PORT . 6.3.1) STBD 320 Sundancer (355 Sundancer ® ®...
  • Page 92 6 • E ECTION LECTRICAL YSTEM ATTERY NSTALLATION PTIONAL RIVE NGINES . 6.4.1) STBD PORT ATTERY ABLE OUTING PTIONAL RIVE NGINES PORT . 6.4.2) STBD 320 Sundancer (355 Sundancer ® ®...
  • Page 93 6 • E ECTION LECTRICAL YSTEM ATTERY ABLE OUTING PTIONAL RIVE NGINES . 6.5.1) STBD PORT HRUSTER ATTERY ABLE OUTING PTIONAL . 6.5.2) STBD PORT 320 Sundancer (355 Sundancer ® ®...

  • Page 94: Recommended Batteries

    All electrical components in the engine compartment amperage, it will not provide adequate protection must be ignition-protected to avoid the possibility against an electrical malfunction and will create a of creating sparks in a gasoline environment. fire hazard. 320 Sundancer (355 Sundancer ® ®...

  • Page 95: Main Dc Breaker Panel

    Emergency Bilge Pump Bilge Pump Sump Pump Aft EIM Unswitched Fwd Emergency Bilge Pump Batt Charger Output Stbd Batt Charger Output Port Accessory Accessory Electronics Cockpit Refrigerator Fwd EIM Cabin Main Aft EIM Switched 320 Sundancer (355 Sundancer ® ®...
  • Page 96 BATT CHARGER BILGE PUMP OUTPUT STBD ACCESSORY BATT CHARGER OUTPUT PORT ELECTRONICS ACCESSORY COCKPIT FWD EIM REFRIGERATOR AFT EIM CABIN MAIN SWITCHED 1 2 3 1 2 3 1 2 3 1 2 3 320 Sundancer (355 Sundancer ® ®...

  • Page 97: Cabin Dc Distribution Panel

    STBD IGNITION 12 Volt DC Breakers Amperage 12 Volt DC Breakers Amperage Cabin Lighting Accessory Plugged Stereo Amplifier Port Ignition Water Pump Starboard Ignition Power Vents CO Monitor Head System Discharge Pump (Option) Refrigerator 320 Sundancer (355 Sundancer ® ®...
  • Page 98 91YY5018-1 GREYHILL 0034 GREYHILL 0034 DAYS DAYS 1447606 AFT EIM UNIT 1447598 AFT EIM UNIT 000017 000029 NOTE: THIS BOX IS IGNITION PROTECTED. DO NOT OPEN. READ WARNING ON BOX IN ENGINE COMPARTMENT. 6.10 320 Sundancer (355 Sundancer ® ®...
  • Page 99 WINDLASS MAIN BLOWER 1 BLOWER 2 ACCESSORY 2 91YY5017-1 GREYHILL 0034 DAYS BILGE PUMP AFT ACCESSORY HATCH LIFT LIGHTS 1447606 TRIM TABS AFT EIM UNIT 000017 SYSTEM MONITOR STARBOARD MERCATHODE PORT MERCATHODE STEREO MEMORY 6.11 320 Sundancer (355 Sundancer ® ®...

  • Page 100: Emergency Start System

    . 6.12.2) 9. L IGHTING Your boat is equipped with a variety of different lighting fixtures (Figure 6.13.1 & 6.14.1). Always replace a bulb using the type and wattage of the original bulb. 6.12 320 Sundancer (355 Sundancer ® ®...
  • Page 101 FUSE TYPE BULB #12V10WPERKO #70-0 MAST NAV. LIGHT BILGE LIGHT BULB REPLACEMENT FUSE TYPE BULB BULB #12V10WPERKO FIG.71 REPLACEMENT BULB#CEC1141 IN THE ENGINE COMPARTMENT AFT STORAGE LIGHT BULB REPLACEMENT FUSE TYPE BULB #12864 12V5W 6.13 320 Sundancer (355 Sundancer ® ®...
  • Page 102 12 VOLT BULB 12O VOLT REPLACEMENT BULB HALOGEN 12V 10W REPLACEMENT BI-PRONG E14 110V 25W SWIVEL LIGHT BULB REPLACEMENT HALOGEN 12V 10W BI-PRONG ROUND HEAD LIGHT BULB REPLACEMENT XELOGEN 12V 10W BI-PRONG STEP LIGHT 6.14 320 Sundancer (355 Sundancer ® ®...
  • Page 103 TELEPHONE JACK SALON CABIN ENTRY 120 VOLT AC OUTLET SWITCH PANEL MID STATEROOM 120 VOLT AC GFI OUTLET (INSIDE CABINET) SALON STEP LIGHT COCKPIT 120 VOLT AC OUTLET (BELOW SINK) COCKPIT LIGHT SWITCH 6.15 320 Sundancer (355 Sundancer ® ®...

  • Page 104: Ac System

    YSTEM 220 Volt / 50 Hz Wiring (Optional System) 10. AC S YSTEM The 220 volt / 50Hz wiring installed on Sea Ray ® boats consists of three (3) color-coded wires. The DANGER brown wire is the “hot” feed, light blue is the common, or neutral, and the green wire is the EXTREME HAZARD –...
  • Page 105 CAUTION Route and tie the power cord from the boat to the dockside power outlet box to prevent persons tripping over it and the cord falling in the water. 6.17 320 Sundancer (355 Sundancer ® ®...
  • Page 106 POLARITY in the transom GENERATOR SHORE compartment. STOVE 10 20 OUTLETS/ REFRIGERATOR WATER HEATER AC CONVERTER MICROWAVE AIR CONDITIONER Note: The power panel on your boat may not look exactly like this one. 6.18 320 Sundancer (355 Sundancer ® ®...

  • Page 107: Maintenance For Shore Power

    Unplug the shore power. Remove screws from all sides except the hinged side of panel. The main distribution panel is hinged to swing open for servicing. Reverse the procedure for closing the panel. 6.19 320 Sundancer (355 Sundancer ® ®...
  • Page 108 220 Volt AC Breaker Amperage (International) Shore Shore Generator Generator Alcohol/Electric Stove (Opt) Alcohol/Electric Stove (Opt) Stove Stove Outlets/Refrigerator Outlets/Refrigerator Water Heater Water Heater AC Converter AC Converter Microwave Microwave Air Conditioner (Opt) Air Conditioner (Opt) 6.20 320 Sundancer (355 Sundancer ® ®...

  • Page 109: Battery Charger / Converter

    AC power is cycled off and then or appliances operating from this device, or on again. from down-line outlets protected by it. It does 6.21 320 Sundancer (355 Sundancer ® ®...

  • Page 110: International Receptacle

    It does not protect persons against line-to-line manual provided by the generator manufacturer. The or line-to-neutral faults. generator is warranted separately by the generator manufacturer, NOT Sea Ray . Follow the ® The GFI receptacle does not protect against recommended maintenance and warranty schedule short circuits or overloads.

  • Page 111: Generator

    AC CONVERTER and the engine room is safely ventilated. MICROWAVE AIR CONDITIONER Note: The power panels on your boat may not look exactly like these. 6.23 320 Sundancer (355 Sundancer ® ®...
  • Page 112 A. Turn OFF MAIN breaker above the shore power GENERATOR MODEL. plug in the transom compartment. B. UnPlug shore power cord. . 6.24.3) Power Connection Power Box On The Boat On The Dock 6.24 320 Sundancer (355 Sundancer ® ®...
  • Page 113 RUN BLOWER WHEN VELLEL IS OPERATING BELOW CRUISE SPEEDS C.O. MONITOR ACCESSORY MASTER IGNITION PORT STBD PORT IGNITION STBD IGNITION Note: The power panels on your boat may not look exactly like these. 6.25 320 Sundancer (355 Sundancer ® ®...
  • Page 114 Mercathode ® stern drive may not have ® isolator (zinc saver) is standard on all Sea Ray boats. It zincs. is installed between the shore power ground and the boats' AC grounding connection to the DC bonding system. This...

  • Page 115: Electrical Schematics

    The test should be performed every without notice to the consumer and is NOT 100 hours or annually. Contact your authorized Sea Ray ® obligated to make any updates to units built prior dealer to arrange for this test.
  • Page 116 6 • E ECTION LECTRICAL YSTEM 20. W ARNESSES ONDING ARNESS NSTALLATION TERN RIVE NGINES . 6.28.1) DRAWING NO. 09-204 (1 OF 2) 6.28 320 Sundancer (355 Sundancer ® ®...
  • Page 117 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ONDING ARNESS NSTALLATION TERN RIVE NGINES . 6.29.1) DRAWING NO. 09-204 (2 OF 2) 6.29 320 Sundancer (355 Sundancer ® ®...
  • Page 118 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ONDING ARNESS NSTALLATION PTIONAL NBOARD UTBOARD NGINES . 6.30.1) DRAWING NO. 09-205 (1 OF 2) 6.30 320 Sundancer (355 Sundancer ® ®...
  • Page 119 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ONDING ARNESS NSTALLATION PTIONAL NBOARD UTBOARD NGINES . 6.31.1) DRAWING NO. 09-205 (2 OF 2) 6.31 320 Sundancer (355 Sundancer ® ®...
  • Page 120 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ILGE ARNESS NSTALLATION ) (1 TERN RIVE NGINES . 6.32.1) DRAWING NO. 09-801 (1 OF 3) 6.32 320 Sundancer (355 Sundancer ® ®...
  • Page 121 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ILGE ARNESS NSTALLATION ) (2 TERN RIVE NGINES . 6.33.1) DRAWING NO. 09-801 (2 OF 3) 6.33 320 Sundancer (355 Sundancer ® ®...
  • Page 122 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ILGE ARNESS NSTALLATION ) (3 TERN RIVE NGINES . 6.34.1) DRAWING NO. 09-801 (3 OF 3) 6.34 320 Sundancer (355 Sundancer ® ®...
  • Page 123 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ILGE ARNESS NSTALLATION ) (1 PTIONAL RIVE NGINES . 6.35.1) DRAWING NO. 09-803 (1 OF 3) 6.35 320 Sundancer (355 Sundancer ® ®...
  • Page 124 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ILGE ARNESS NSTALLATION ) (2 PTIONAL RIVE NGINES . 6.36.1) DRAWING NO. 09-803 (2 OF 3) 6.36 320 Sundancer (355 Sundancer ® ®...
  • Page 125 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ILGE ARNESS NSTALLATION ) (3 PTIONAL RIVE NGINES . 6.37.1) DRAWING NO. 09-803 (3 OF 3) 6.37 320 Sundancer (355 Sundancer ® ®...
  • Page 126 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ABIN ARNESS NSTALLATION . 6.38.1) DRAWING NO. 09-806 (1 OF 3) 6.38 320 Sundancer (355 Sundancer ® ®...
  • Page 127 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ABIN ARNESS NSTALLATION . 6.39.1) DRAWING NO. 09-806 (2 OF 3) 6.39 320 Sundancer (355 Sundancer ® ®...
  • Page 128 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ABIN ARNESS NSTALLATION . 6.40.1) DRAWING NO. 09-806 (3 OF 3) 6.40 320 Sundancer (355 Sundancer ® ®...
  • Page 129 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED EILING ARNESS NSTALLATION . 6.41.1) DRAWING NO. 09-875 6.41 320 Sundancer (355 Sundancer ® ®...
  • Page 130 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED POILER ARNESS NSTALLATION . 6.42.1) DRAWING NO. 09-887 6.42 320 Sundancer (355 Sundancer ® ®...
  • Page 131 21. 320 DA Electrical Schematics 21. 320 DA Electrical Schematics 21. 320 DA Electrical Schematics DC W ) (1 IRING IAGRAM TERN RIVE (Fig. 6.43.1) DRAWING NO. 09-601 (1 OF 5), REVISION 1 6.43 320 Sundancer (355 Sundancer ® ®...
  • Page 132 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W ) (2 IRING IAGRAM TERN RIVE . 6.44.1) DRAWING NO. 09-601 (2 OF 5) 6.44 320 Sundancer (355 Sundancer ® ®...
  • Page 133 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W ) (3 IRING IAGRAM TERN RIVE . 6.45.1) DRAWING NO. 09-601 (3 OF 5) REVISION 3 6.45 320 Sundancer (355 Sundancer ® ®...
  • Page 134 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W ) (4 IRING IAGRAM TERN RIVE . 6.46.1) DRAWING NO. 09-601 (4 OF 5) REVISION 5 6.46 320 Sundancer (355 Sundancer ® ®...
  • Page 135 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W ) (5 IRING IAGRAM TERN RIVE . 6.47.1) DRAWING NO. 09-601 (5 OF 5) REVISION 2 6.47 320 Sundancer (355 Sundancer ® ®...
  • Page 136 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W (V-D ) (1 IRING IAGRAM RIVE PTION . 6.48.1) DRAWING NO. 09-602 (1 OF 5) REVISION 1 6.48 320 Sundancer (355 Sundancer ® ®...
  • Page 137 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W (V-D ) (2 IRING IAGRAM RIVE PTION . 6.49.1) DRAWING NO. 09-602 (2 OF 5) 6.49 320 Sundancer (355 Sundancer ® ®...
  • Page 138 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W (V-D ) (3 IRING IAGRAM RIVE PTION . 6.50.1) DRAWING NO. 09-602 (3 OF 5) REVISION 3 6.50 320 Sundancer (355 Sundancer ® ®...
  • Page 139 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W (V-D ) (4 IRING IAGRAM RIVE PTION . 6.51.1) DRAWING NO. 09-602 (4 OF 5) REVISION 4 6.51 320 Sundancer (355 Sundancer ® ®...
  • Page 140 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W (V-D ) (5 IRING IAGRAM RIVE PTION . 6.52.1) DRAWING NO. 09-602 (5 OF 5) REVISION 1 6.52 320 Sundancer (355 Sundancer ® ®...
  • Page 141 320 DA Electrical Schematics (Continued) DC W ) (1 IRING IAGRAM IESEL PTION DC W ) (2 IRING IAGRAM IESEL PTION . 6.53.1) DRAWING NO. 09-603 (1 OF 4) . 6.53.2) DRAWING NO. 09-603 (2 OF 4) 6.53 320 Sundancer (355 Sundancer ® ®...
  • Page 142 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W ) (3 IRING IAGRAM IESEL PTION . 6.54.1) DRAWING NO. 09-603 (3 OF 4) 6.54 320 Sundancer (355 Sundancer ® ®...
  • Page 143 A Electrical Sc ical Sc ical Schema hema hematics (Contin tics (Contin tics (Continued) ued) ued) DC W ) (4 IRING IAGRAM IESEL PTION . 6.55.1) DRAWING NO. 09-603 (4 OF 4) REVISION 2 6.55 320 Sundancer (355 Sundancer ® ®...
  • Page 144 DC W ) (2 IRING IAGRAM OLVO IESEL PTION IRING IAGRAM OLVO IESEL PTION . 6.56.1) DRAWING NO. 09-604 (1 OF 4) REVISION 1 . 6.56.2) DRAWING NO. 09-604 (2 OF 4) REVISION 1 6.56 320 Sundancer (355 Sundancer ® ®...
  • Page 145 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W ) (3 IRING IAGRAM OLVO IESEL PTION . 6.57.1) DRAWING NO. 09-604 (3 OF 4) REVISION 3 6.57 320 Sundancer (355 Sundancer ® ®...
  • Page 146 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W ) (4 IRING IAGRAM OLVO IESEL PTION . 6.58.1) DRAWING NO. 09-604 (4 OF 4) 6.58 320 Sundancer (355 Sundancer ® ®...
  • Page 147 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W ABIN IRING CHEMATIC . 6.59.1) DRAWING NO. 09-605 (1 OF 2) REVISION 3 6.59 320 Sundancer (355 Sundancer ® ®...
  • Page 148 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) DC W ABIN IRING CHEMATIC . 6.60.1) DRAWING NO. 09-605 (2 OF 2) REVISION 2 6.60 320 Sundancer (355 Sundancer ® ®...
  • Page 149 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) HRUSTER IRING IAGRAM INDLASS IRING CHEMATIC OFRANS ROGRESS . 6.61.1) . 6.60.2) DRAWING NO. 09-612 DRAWING NO. 09-614 REVISION 1 6.61 320 Sundancer (355 Sundancer ® ®...
  • Page 150 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) YSTEMS ONITOR IRING IAGRAM (220VAC) W OHLER ENERATOR IRING IAGRAM . 6.62.1) DRAWING NO. 09-616 . 6.62.2) DRAWING NO. 09-622 REVISION 2 6.62 320 Sundancer (355 Sundancer ® ®...
  • Page 151 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) ESTERBEKE ENERATOR IESEL IRING IAGRAM ESTERBEKE ENERATOR OLTAGE IRING IAGRAM . 6.63.1) DRAWING NO. 09-624 REVISION 2 . 6.63.2) DRAWING NO. 09-626 6.63 320 Sundancer (355 Sundancer ® ®...
  • Page 152 320 DA Electrical Schematics (Continued) (120V) (2 (120V) (1 ISTRIBUTION ANEL IRING IAGRAM ISTRIBUTION ANEL IRING IAGRAM . 6.64.1) . 6.64.2) DRAWING NO. 09-630 (2 OF 2) REVISION 2 DRAWING NO. 09-630 (1 OF 2) REVISION 2 6.64 320 Sundancer (355 Sundancer ® ®...
  • Page 153 / 50 H AC W (220 V / 50 H IRING CHEMATIC IRING CHEMATIC . 6.65.2) . 6.65.1) DRAWING NO. 09-632 (2 OF 2) REVISION 1 DRAWING NO. 09-632 (1 OF 2) REVISION 1 6.65 320 Sundancer (355 Sundancer ® ®...
  • Page 154 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) GFCI (RCD) C & W UROPEAN OMPONENTS IRING TOVE WITCH CHEMATIC . 6.66.2) . 6.66.1) DRAWING NO. 09-634 DRAWING NO. 09-637 (1 OF 2) 6.66 320 Sundancer (355 Sundancer ® ®...
  • Page 155 320 D 320 DA Electr A Electr A Electrical Sc ical Sc ical Schema hema hematics (Contin tics (Contin tics (Continued) ued) ued) AC W IRING IAGRAM . 6.67.1) DRAWING NO. 09-640 REVISION 3 6.67 320 Sundancer (355 Sundancer ® ®...
  • Page 156 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) GFCI (RCD) C & W UROPEAN OMPONENTS IRING RONICS NGINE ONITOR ANEL . 6.68.1) DRAWING NO. 09-637 (2 OF 2) . 6.68.2) DRAWING NO. 09-913 6.68 320 Sundancer (355 Sundancer ® ®...
  • Page 157 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) 320 DA Electrical Schematics (Continued) OWER ANEL . 6.69.1) DRAWING NO. 09-930 6.69 320 Sundancer (355 Sundancer ® ®...
  • Page 158 L L L L L I I I I I B B B B B A A A A A GE NTENTION NTENTION NTENTION NTENTION NTENTIONALL ALLY Y Y Y Y LANK LANK LANK LANK LANK 6.70 320 Sundancer (355 Sundancer ® ®...

  • Page 159: Layout And Accessory Locations

    LOWER breaker on the AC main distribution panel. 3. Follow the instructions in the Air Conditioner/ Heater manual for control pad operation. REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION. REMOVABLE FILTER 320 Sundancer (355 Sundancer ® ®...
  • Page 160 AIR DUCT TO HEAD A/C/HEATER COMPRESSOR/BLOWER ASSEMBLY (UNDER FORWARD BUNK) TO AIR VENT COOLING WATER LINE A/C/HEATER CONDENSATION DRAIN LINE (DRAINS INTO SHOWER SUMP) SHOWER SUMP WATER PUMP COOLING WATER INTAKE STRAINER (AC SYSTEM SEACOCK) 320 Sundancer (355 Sundancer ® ®...

  • Page 161: Water System

    If a water treatment additive is not available, the following steps may be followed to sanitize the water system: 1. Pump the water tank empty. Shut OFF water system breaker. 320 Sundancer (355 Sundancer ® ®...
  • Page 162 WASHDOWN SPIGOT WATER HEATER VENT WATER HEATER WATER TANKFILL PLATE WATER TANK VENT HEAD SINK FAUCET & SHOWER WAND GALLEY FAUCET WATER SYSTEM MANIFOLD, (FORWARD OF WATER HEATER) WATER TANK (UNDER AFT BERTH SEATING CUSHION) 320 Sundancer (355 Sundancer ® ®...

  • Page 163: Winterizing The Water System

    4. After repairs are made, turn on the Cold Head Sink valve. WATER PUMP WATER PUMP SUCTION ATER ILTER .7.5.2) FILTER SCREEN O-RING BOWL COVER 320 Sundancer (355 Sundancer ® ®...

  • Page 164: Water Heater

    Check the pump and float ELEMENTS WILL RESULT IF THEY ARE switch for obstructions and proper working order. NOT COMPLETELY IMMERSED IN WATER AT ALL TIMES. Turn the WATER HEATER breaker ON. 320 Sundancer (355 Sundancer ® ®...

  • Page 165: Fresh Water Washdown

    The system uses water To disconnect the system, reverse the procedure, from the fresh water tank. The FRESH WATER making sure the plug is reinstalled tightly. PUMP breaker must be ON to operate the system. 320 Sundancer (355 Sundancer ® ®...

  • Page 166: Cockpit Shower

    DOCKSIDE needed. WATER INLET Follow instructions at the station and make sure pump out station hose is inserted into the deck plate marked GRAY WATER/WASTE. 320 Sundancer (355 Sundancer ® ®...

  • Page 167: Head System

    5. H EQUIREMENTS FOR PERATORS YSTEM The Environmental Protection Agency (EPA) Your Sea Ray is available with a variety of head ® standards state that in freshwater lakes, freshwater system options. Below is a description of each reservoirs or other freshwater impoundments option.

  • Page 168: Vacuflush ® Head

    WASTE. The holding tank can also be emptied through utilization of the macerator (if supplied) (see Macerator in this section). 7.10 320 Sundancer (355 Sundancer ® ®...

  • Page 169: Macerator (Optional)

    United States. NOTICE This boat may be equipped with an optional overboard discharge valve. Discharging of sewage directly overboard is for use where approved only. 7.11 320 Sundancer (355 Sundancer ® ®...

  • Page 170: Antenna Tuner

    ELEPHONE YSTEM OOKUP 1. Open the telephone/TV cable inlet cover. 2. Connect shore cord to dock telephone inlet and then to the boat inlet. 3. Telephone outlet(s) in the boat are now operational. 7.12 320 Sundancer (355 Sundancer ® ®...

  • Page 171: Automatic Fire Extinguisher System

    IGHT AUTOMATIC HALON SYSTEM REFER TO OWNER’S MANUAL PACKET FOR 1. LIGHT ON-UNIT CHARGED INSTRUCTIONS AND WARRANTY INFORMATION. 2. LIGHT OFF-UNIT DISCHARGED 3. IF SYSTEM DISCHARGES. SHUT DOWN ENGINE(S), BLOWERS AND ELECTRICAL SYSTEMS 7.13 320 Sundancer (355 Sundancer ® ®...

  • Page 172: Safety Pin

    To operate the unit on AC power, connect the shore power system, turn the MAIN breaker ON then turn the REFRIGERATOR breaker ON. REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION. CAUTION Do not cover refrigerator vents. 7.14 320 Sundancer (355 Sundancer ® ®...

  • Page 173: Power Ventilation System

    ON to operate the stove. TOVES A safety switch on the lid recess deactivates the power switch, turning off power to the stove control knobs when the lid is installed. 7.15 320 Sundancer (355 Sundancer ® ®...

  • Page 174: Canvas

    CO sickness symptoms include headache, nausea and dizziness. Do not mistake these symptoms for sea sickness. Ventilate boat. See Section 1.4, Carbon Monoxide, for more details. 7.16 320 Sundancer (355 Sundancer ® ®...

  • Page 175: Installation Tips

    INSTRUCTIONS AND WARRANTY INFORMATION. 15. E LECTRIC INDSHIELD To operate the vent, turn on the battery switch. To open or close vent, push VENT OPEN or VENT CLOSE switch on the control station switch panel. 7.17 320 Sundancer (355 Sundancer ® ®...

  • Page 176: Bow Thruster (Option)

    . N E V E R A L T E R o v e r c u r r e n t protection. 7.18 320 Sundancer (355 Sundancer ®...

  • Page 177: Aft Berth Sleeping Conversion

    To convert the salon sofa into a bed: the removable panel on the top of the vacuum unit. 1. Pull out the sofa base until it stops. ENTRAL ACUUM YSTEM . 7.19.3) HOSE INLET CENTRAL VACUUM SYSTEM (UNDER CUSHION) 7.19 320 Sundancer (355 Sundancer ® ®...
  • Page 178 7 • O & A ECTION PTIONS CCESSORIES NTENTIONALLY LANK 7.20 320 Sundancer (355 Sundancer ® ®...

  • Page 179: Ervice And Maintenance

    Clean Owner’s Manual p. 9.3 As Needed Controls Steering Check for proper operation To be done by Sea Ray dealer every six months Power steering oil level Engine Manual • Gear Shift & Throttle Lubricate. Include all shift Engine Manual •...
  • Page 180 • or missing parts Anchor rope Check rope for wear • Transmission Oil Strainer Screen Clean To be done by Sea Ray dealer annually Trim Tabs Fluid Check and add as needed Trim Tab Manual • Zincs Transom Zinc Check and replace as needed Owner’s Manual p.

  • Page 181: Useful Service Information

    SHAFT SIZE (DIAMETER X LENGTH) MATERIAL FUEL CAPACITY PORT TANK STARBOARD WATER CAPACITY KEY NUMBER, IGNITION DOOR SELLING DEALER CITY & STATE LENGTH BEAM DRAFT VERTICAL CLEARANCE ESTIMATED WEIGHT GENERATOR SERIAL # MODEL # KILOWATTS 320 Sundancer (355 Sundancer ® ®...

  • Page 182: Inspection, Service And Maintenance Protocol

    Work on electrical wiring can create shock hazards using a bilge cleaner available from your dealer or or sparks. a marine store. Always shut off battery switch, breakers and/or pull fuses before checking electrical wiring or connectors. 320 Sundancer (355 Sundancer ® ®...

  • Page 183: Topside And Supplies

    Store on wooden pallet or thick plastic in a cool • Make certain you have enough PFDs on board dry place. Do not store on concrete. for the maximum number of persons you can carry. 320 Sundancer (355 Sundancer ® ®...

  • Page 184: Head System

    Run engine(s) for ten minutes to ensure that all • Remove water hoses from water pump. gasoline in the carburetor and fuel lines are treated. • Alternate opening one faucet at a time to make sure water is removed from each line. 320 Sundancer (355 Sundancer ® ®...

  • Page 185: Fitting Out After Storage

    After the cable clamps are tightened, smear the post and clamps with vaseline or grease to exclude air and acid. Do not apply grease before 320 Sundancer (355 Sundancer ® ®...

  • Page 186: Seacock Lubrication

    • Replace hose and tighten clamp. • Add a few drops of oil to the handle pivot point. EACOCK . 8.8.1) SEACOCK HANDLE HOSE OPEN HOSE CLAMPS SEACOCK BODY PIVOT POINT 320 Sundancer (355 Sundancer ® ®...

  • Page 187: Quick Reference Checklist

    UICK EFERENCE HECKLIST As the owner/operator of a Sea Ray boat, you are responsible for the safe operation of your boat and the safety of ® your passengers. Always be sure that required documents, navigational equipment and Coast Guard required safety equipment is aboard and in proper working order.

  • Page 188: Preparing To Depart And After Launching

    *If engine fails to start, refer to the Engine Owner’s Manual for further troubleshooting procedures 8.10 320 Sundancer (355 Sundancer ® ®...

  • Page 189: While Underway

    Run bilge pumps if necessary NGINE 1. Gearshift & Throttle Controls ........Bring to NEUTRAL and IDLE positions 2. Tachometers ............Idle the engines for five (5) minutes to cool down 8.11 320 Sundancer (355 Sundancer ® ®...

  • Page 190: Securing The Boat

    6. Check ignition switch connections TARTER OTOR ESPONDS GNITION 1. Check that fuel tanks are not empty 2. Check fuel filters and filter/water separators clean 3. Check electrical connections on engine wiring harness and ignition wiring 8.12 320 Sundancer (355 Sundancer ® ®...

  • Page 191: Operating The Generator

    3. STOP Switch ..............Depress to stop the generator set WARNING Do not run the generator or engines in an enclosed area, such as a closed boat house, as there is the possibility of buildup and inhaling of carbon monoxide. 8.13 320 Sundancer (355 Sundancer ® ®...
  • Page 192 Any safety or operational equipment added to your boat after delivery should be checked for seaworthyness and proper working condition. Use the area below to list any equipment and the proper operating condition of that equipment before getting underway. Equipment Proper Operating Condition 8.14 320 Sundancer (355 Sundancer ® ®...

  • Page 193: Maintenance Log

    10. M AINTENANCE Follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and ALL maintenance performed on your boat. Date Maintenance Description Engine Hours 8.15 320 Sundancer (355 Sundancer ® ®...
  • Page 194 8 • R ECTION EQUIRED NSPECTION ERVICE AND AINTENANCE ’ AINTENANCE Date Maintenance Description Engine Hours 8.16 320 Sundancer (355 Sundancer ® ®...

  • Page 195: Paint, Cleaning Agents And Other Substances

    Check all areas of the engine room for accumlated water and dry throughly. Water left standing may penitrate through the gelcoated surfaces and wick into the fiberglass affecting the life of the product. 320 Sundancer (355 Sundancer ® ®...

  • Page 196: Stains & Scratches

    The bottom paint should be inspected annually. • Alcohol can be used to remove difficult stains. If it needs repainting consult your Sea Ray ® But it must be promptly washed off with mild dealer. detergent and water.

  • Page 197: Salt Crystals

    Do not use solvents such as acetone, silicone spray, benzine, carbon tetrachloride, fire extinguisher fluid, dry cleaning fluid or lacquer thinner on acrylic, since they attack the surface. Remove fine scratches with fine automotive acrylic rubbing and polishing compounds. 320 Sundancer (355 Sundancer ® ®...

  • Page 198: Exterior Upholstery Fabric

    Always clean spots, stains, etc., immediately. Test an unseen area of fabric before cleaning stain, to insure that cleaning material will not cause damage. REFER TO THE OWNER'S MANUAL PACKET FOR INSTRUCTIONS OTHER CLEANING INFORMATION. 320 Sundancer (355 Sundancer ® ®...

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