Sea Ray 300 Sundancer Owner's Manual
Sea Ray 300 Sundancer Owner's Manual

Sea Ray 300 Sundancer Owner's Manual

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Sea Ray
Owner's
Manual
300 Sundancer
International • 335 Sundancer
Owner's Manual Part Number: MRP 1815325

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Summary of Contents for Sea Ray 300 Sundancer

  • Page 1 Sea Ray Owner’s Manual 300 Sundancer International • 335 Sundancer Owner’s Manual Part Number: MRP 1815325...
  • Page 3: 300 Sundancer

    The Owner’s Manual Packet, to be kept on board your steering system. Throughout the Owner’s Manual you will be referred to information provided by Sea Ray, gives you important information on all the manufacturers of specific systems. features of your Sea Ray, for years of trouble-free boating take the time to carefully review the informa- tion in your Owner’s Manual Packet and really get to...
  • Page 4 300 Sundancer (335 Sundancer ® ®...
  • Page 5: Ntroduction

    U.S. Power Squadron with your Owner’s Manual Packet. Locate and read the individual warranties; then put them together for • Canadian Power and Sail Squadrons easy future reference. The Sea Ray ® warranty is on • Red cross the warranty information card in your packet and is repeated on the next page.
  • Page 6: Hull Identification Number (Hin)

    8. S ERVICE ARTS AND EPAIR FOR When your boat needs service, parts or repair, take it to an authorized Sea Ray® dealer. To find a dealer in your area call: Domestic/International 1-800-SRBOATS Fax: 1-314-213-7878 HULL...
  • Page 7: About Your Limited Warranty

    Thank you for your decision to buy a Sea Ray. The Sea Ray Limited Warranty is subject to change at any time at Sea Ray’s discretion. The information contained herein is general information about the Limited Warranty for the owner’s general knowledge, but does not alter or amend the terms of the Limited Warranty.
  • Page 8: Table Of Contents

    C. To Operate Manually ........3.8 16. Safety Hotlines ..........1.13 D. Maintenance ..........3.8 17. International Requirements ....... 1.13 18. Environmental Considerations ......1.13 A. Fuel & Oil Spillage ........1.13 B. Waste Disposal ........... 1.14 300 Sundancer (335 Sundancer ® ®...
  • Page 9 Panel Controls & Functions ......6.17 15. Horn ..............7.14 15. Batery Charger / Converter ....... 6.18 16. Spotlight ............7.15 16. Ground Fault Interrupter Receptacle (GFI) ..6.19 A. International Receptacle ......6.19 300 Sundancer (335 Sundancer ® ®...
  • Page 10 Boats, Inc. ® reserves the right to make changes at any time, without notice, in the colors, equipment, specifications, materials and prices of all models, or to discontinue models. Should changes in production models be made, Sea Ray is not ®...
  • Page 11: Ection Safety

    Replacement safety labels can be obtained by or structures. calling your dealer or Sea Ray at 1-800- SRBOATS for information on how to contact the Boating in beautiful weather and calm water manufacturing facility for your boat.
  • Page 12: Legally Mandated Minimum Required Equipment

    Carbon Monoxide can kill you. container in a dry location. Open all doors, curtains, windows, and hatches to let Other: Your Sea Ray is equipped with the required fresh air circulate, when running engine, generator or burning any fuel when boat is anchored, moored navigation lights, engine exhaust and ventilation or docked.
  • Page 13: Carbon Monoxide Monitors

    Do not use such devices where there is no noticeable air movement, especially in the The law requires that PFD’s must be readily cabin, when anchored, moored or docked. accessible, if not worn. “Readily accessible” means 300 Sundancer (335 Sundancer ® ®...
  • Page 14 300 Sundancer (335 Sundancer ® ®...
  • Page 15: Additional Recommended Equipment For Safe Operation

    Anchors, chain and line (The anchors must be Death or serious injury can result from improper boat properly sized for your boat. Ask your dealer or operation. marine supply store for recommendations). • Mooring lines • Fenders • Boat hook 300 Sundancer (335 Sundancer ® ®...
  • Page 16: Load Capacity

    • Above idle speed, all passengers must be difficult to handle and will be less stable. seated on the seats provided. Your Sea Ray has been equipped with a propeller ® ’ which our tests have shown to be the best suited...
  • Page 17: Stability

    Recognize your limitations and the hazards such as rocks, sand bars, dangerous boat’s limitations. Modify speed in keeping with currents, to name a few. weather, sea and traffic conditions. 300 Sundancer (335 Sundancer ® ®...
  • Page 18: Weather

    Head the bow Boat use is limited to small lakes, rivers and into the wind with enough power to maintain canals. slow headway. Your 300 Sundancer is Design Category B. ® • If you encounter fog, determine your position,...
  • Page 19: Chart Your Course

    • Slow down and look for swimmers or skiers Boat very slowly, if you must proceed with a damaged when cruising in an area where there might be drive line. persons in the water. 300 Sundancer (335 Sundancer ® ®...
  • Page 20: Skiing

    TURN LEFT STOP TURN RIGHT TURN IVERS LAGS . 1.10.2) WHITE BLUE WHITE GO FASTER SLOW DOWN SPORT DIVER’S CODE ALPHA FLAG FLAG OK AFTER FALL SKIER IN WATER CUT MOTOR BACK TO DOCK 1.10 300 Sundancer (335 Sundancer ® ®...
  • Page 21: Emergency Situations

    • Extinguish smoking materials, shut off blowers, stoves, engines and generators. 1.11 300 Sundancer (335 Sundancer ® ®...
  • Page 22: Flooding, Swamping And Capsizing

    • Account for everyone on board and check for • Shut off engine. injurys. • Put out the anchor to prevent drifting. • Have everyone put on PFDs. 1.12 300 Sundancer (335 Sundancer ® ®...
  • Page 23: Safety Hotlines

    See the proper manuals for Community. assistance in troubleshooting the engine, Further information concerning these requirements steering and engine controls. may be obtained from Sea Ray Customer Service: ® 1-800-SRBOATS. • If you are not sure you can fix the problem, or if conditions are adverse, signal for help.
  • Page 24: Waste Disposal

    This policy is reviewed by all crew and passengers. The person in charge of carrying out the plan is: Name: 1.14 300 Sundancer (335 Sundancer ® ®...
  • Page 25: Nautical Terms

    Headroom – vertical distance between the deck and cabin or canopy top. Helm – steering console. Hull – the basic part of a boat that provides buoyancy to float the weight of the craft and its load. 1.15 300 Sundancer (335 Sundancer ® ®...
  • Page 26 ENGINE BILGE LIFT FUEL TIME ROTATIONAL PUMP GENERAL POINT SPEED RUNNING LIGHTS ANCHOR WINDSHIELD INTERIOR PROPELLER BILGE BLOWER LIGHT UNDER POWER LIGHT WIPER WINDSHIELD WINDSHIELD COMPASS ANCHOR HORN BATTERY WIPER AND WIPER WASHER 1.16 300 Sundancer (335 Sundancer ® ®...
  • Page 27: Warning Label Locations

    MRP # 921759 SR-162 LOCATED UNDER ANCHOR HATCH UNPLUG SHORE POWER AND TURN OFF GENERATOR REMOVING COVER. MRP 852582 SR-154 THIS TAG IS PLACED ON ALL ELECTRICAL JUNCTION BOXES IN THE ENGINE ROOM 300 Sundancer ® (335 Sundancer ® 1. 17...
  • Page 28 • RUN BLOWER(S) WHEN VESSEL IS BEING OPERATED BELOW CRUISING SPEEDS DOWN ENGINE(S), BLOWERS MRP 852616 SR-124 AND ELECTRICAL SYSTEMS MRP # 135095 SR-60 Sea Ray Boats 300 DA 0609 MAXIMUM IMCI = 1360 kg NMMA CERTIFICATION TAG THIS TAG INSTALLED WHEN BOAT IS ORDERED WITH...
  • Page 29 DUNNAGE, LINING AND PACKING laundry, bath, and washbasin, ter, and gray water. MATERIALS THAT FLOAT and does not include drainage 12 TO 25 MILES from toilets, urinals, hospitals, and cargo spaces. PLASTICS 300 Sundancer ® (335 Sundancer ® 1. 19...
  • Page 30 This page intentionally left blank.
  • Page 31: Section 2 • General Boat Arrangement

    Long term lifting with the bow and stern eyes may cause stress on the fiberglass and gel coat. & S LEAT TERN OCATIONS . 2.1.1) CLEAT BOW & STERN EYE BOW EYE CLEAT STERN CLEAT CLEAT CLEAT CLEAT STERN CLEAT 300 Sundancer (335 Sundancer ® ®...
  • Page 32: Passenger Locations

    1. When the boat is moving, all passengers must be in the cockpit area or in the cabin and must be on seating provided or, if standing, holding on firmly (See Figure 2.2.1). 300 Sundancer (335 Sundancer ® ®...
  • Page 33: Propulsion System

    The stern drive unit pivots to steer the boat. 300 Sundancer (335 Sundancer ® ®...
  • Page 34 (A) 30’ 6” (9.29 cm) WATER LINE (D) DRAFT (DN) 40" (101.6 cm) FULL LOAD WATER LINE STERN DRIVE 300 SUNDANCER SPECIFICATIONS HEIGHT DIMENSIONS (A) Overall Length ......30ft. 6in. 9.29m (E) Waterline to Top of Windshield ..7ft. 1in. 2.16 m (B) Overall Length (F) Waterline to Top of Spoiler ....
  • Page 35 ENGINE HATCH TABLE BASE (WITH TABLE OPTION) AFT BENCH SEAT SIDE PANEL STOAGE SIDE PANEL STOAGE FUEL FILL (STBD TANK) WASTE PUMPOUT PLATE TRANSOM ACCESSORY & STORAGE FUEL FILL COMPARTMENT (PORT TANK) LADDER SWIM PLATFORM 300 Sundancer (335 Sundancer ® ®...
  • Page 36: Deck Layout

    STOVE GALLEY MICROWAVE REFRIGERATOR OVEN HEAD SINK DINETTE WITH STORAGE BELOW HEAD TOILET (CONVERTS TO BED) MID-BERTH PRIVACY CURTAIN AC & DC DISTRIBUTION PANEL & STEREO CABINET MID-STATEROOM CONVERSATION PIT (CONVERTS TO DOUBLE BERTH) 300 Sundancer (335 Sundancer ® ®...
  • Page 37 VOLUME SEARCH PROG DISC MUTE BOW THRUSTER CONTROLS (BEHIND STEERING WHEEL) STEREO REMOTE (OPTION) 12 VOLT PORT SWITCH RECEPTACLE PANEL MARINE VHF TRANSCIEVER STERN DRIVE (OPTION) TRAILER SWITCH COCKPIT LIGHT KICK PANEL ACCESS PANEL 300 Sundancer (335 Sundancer ® ®...
  • Page 38 SWITCH SWITCHES WINDLASS WINDSHIELD ACCESSORY EMERGENCY START SWITCH WIPER (STOP) (UP & DOWN) VENT 1 & 2 (SEE SECTION 6 - 7. EMERGENCY (PORT & (OPEN & CLOSE) START SYSTEM STARBOARD) FOR DETAILED INFORMATION) 300 Sundancer (335 Sundancer ® ®...
  • Page 39 RANSOM HROUGH UTOUTS . 2.9.3) . 2.9.4) HEAD DISCHARGE TRANSDUCER SEACOCK GARBOARD DRAIN OIL DRAIN PLUG GENERATOR (ALSO USED FOR ENGINE AIR CONDITIONER OIL DRAIN HOSE) COOLING WATER COOLING WATER PICK-UP SEACOCK PICK-UP SEACOCK 300 Sundancer (335 Sundancer ® ®...
  • Page 40: Description Of Major Controls

    “throttle only” button in order differences in the stern drive position to determine to pump fuel into the engine for ease in starting. the trim position you prefer under various conditions. 2.10 300 Sundancer (335 Sundancer ® ®...
  • Page 41: Trailer Switch

    OFF. The trailer switch allows the drive unit to be raised for trailering, beaching and launching. To operate, press and hold the trailer switch (Figure 2.11.2) until 2.11 300 Sundancer (335 Sundancer ® ®...
  • Page 42: Engine Alarm System

    In heavy following seas or when running in an inlet, best maneuverability is obtained with a bow high attitude. To be sure the tabs are full up, push the bottom halves of the rockers for several seconds. 2.12 300 Sundancer (335 Sundancer ® ®...
  • Page 43: Important Gauges

    You must continually REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION. check these gauges visually to make certain there are no engine system problems even if your boat engine has an alarm system. 2.13 300 Sundancer (335 Sundancer ® ®...
  • Page 44: Navigation And Anchor Lights

    (Figure 2.14.2): a white light that can be seen from all possible directions, i.e. 360 degrees. Read the “Federal Requirements and Safety Tips for Recreational Boats” provided in your kit. 2.14 300 Sundancer (335 Sundancer ® ®...
  • Page 45: Section 3 • U

    Carbon Monoxide (CO) information to sink. in this manual. Use a trailer that can properly support the boat’s weight and shape. Get professional help in picking the right trailer for your boat. 300 Sundancer (335 Sundancer ® ®...
  • Page 46: Trailer Launching And Loading

    Shut off engine, bilge blower and all other electrical equipment. DANGER • Shut off gas burning appliances (gas stove, Gasoline vapors can explode from static etc.). electricity if fueling is not done properly. Read and understand this section 300 Sundancer (335 Sundancer ® ®...
  • Page 47: Boarding

    Close compartment. • If fumes in the engine compartment do not disappear, do not turn on blower or start engine. Get help from trained and experienced persons before using the boat. 300 Sundancer (335 Sundancer ® ®...
  • Page 48: Personal Flotation Devices (Pfds)

    MANUAL and listening for about in the boat at all times when the boat is the pump running and check to see that bilge underway. water is being pumped overboard. 300 Sundancer (335 Sundancer ® ®...
  • Page 49 7. Put throttle and shift . 3.5.4) into forward or reverse PS/kps control lever into neutral; gear. then for a: COLD ENGINE - press THROTTLE ONLY button and move shift/throttle lever forward to full open 300 Sundancer (335 Sundancer ® ®...
  • Page 50: Shifting To Drive The Boat

    WHEEL AND TO THE OUT DRIVE MUST BE INSPECTED AT LEAST TWICE A YEAR BY YOUR CAUTION SEA RAY DEALER. See section 8 of this manual Cockpit can fill with water if boat is moving forward, for inspection, service and maintenance when it is put into reverse.
  • Page 51 WINDLASS WHEEL WINDLASS ROPE/CHAIN DECK SWITCHES STORAGE OWER TEERING ABLE OUTING . 3.7.2) INDLASS AFETY ANYARD AND HAIN . 3.7.4) THROTTLE CABLE SHIFT CABLE THROTTLE CABLE SAFETY STEERING LANYARD CABLE WINDLASS ANCHOR SHIFT CABLE 300 Sundancer (335 Sundancer ® ®...
  • Page 52: Windlass

    Remove the drum, upper cone, chain wheel and DRUM lower cone. • Wash down with fresh water and remove any UPPER CONE residue. • Coat contact surfaces with a light film of CHAIN PULLEY lubricant. LOWER CONE 300 Sundancer (335 Sundancer ® ®...
  • Page 53 3 • U ECTION SING • Reassemble the unit and tighten clutch by turning the handle clockwise. REFER TO WINDLASS OPERATOR’S MANUAL IN YOUR OWNER’S PACKET FOR DETAILED OPERATING INSTRUCTIONS. 300 Sundancer (335 Sundancer ® ®...
  • Page 54 3 • U ECTION SING NTENTIONALLY LANK 3.10 300 Sundancer (335 Sundancer ® ®...
  • Page 55: Sundancer

    After removing your boat from the water, unthread the drain plug to drain the bilge (Figure 4.1.1). RAIN . 4.1.1) ILGE UMP AND ILGE LOWER WITCH . 4.1.3) GARBOARD TRANSOM HULL DRAIN BILGE BLOWER URETHANE CAULK DRAIN PLUG BILGE PUMP 300 Sundancer (335 Sundancer ® ®...
  • Page 56: Bilge Pumps

    The bilge blower is protected by a breaker in the bilge liquid until the float switch drops and shuts off electronic interface module located in the engine the pump. compartment (See Fig. 6.9.2). 300 Sundancer (335 Sundancer ® ®...
  • Page 57: Engine And Stern Drive

    But excessive vibration indicates maneuvering. If you must use the boat after impact, conditions which must be promptly corrected to run at the lowest speed possible. 300 Sundancer (335 Sundancer ® ®...
  • Page 58 Have the (F . 4.4.6) propeller removed by an authorized dealer or SECURING trained mechanic. TABS e. Coat the propeller shaft with an anti-seize lubricant (Figure 4.4.4). 300 Sundancer (335 Sundancer ® ®...
  • Page 59: Bilge Layout

    CC Head System Vacuum Generator Generator Seacock (w/Option) Bilge Pump DD Waste Discharge Seacock(w/Option) Generator Muffler (w/Option) Automatic Fire Extinguisher EE Water System Manifold Air Conditioner Water Pump (w/Option) Float Switch FF Water Pump & Filter 300 Sundancer (335 Sundancer ® ®...
  • Page 60 4 • B & U ECTION ILGE NDERWATER NTENTIONALLY LANK 300 Sundancer (335 Sundancer ® ®...
  • Page 61: Ection Uel Ystem

    Take time to read all the fuel related information in the owner’s manual. The fuel pick-up at the fuel tank has an electric fuel valve to prevent fuel from siphoning out in the event The 300 Sundancer standard gasoline fuel system ® of fuel line failure.
  • Page 62: Electric Fuel Valves

    The diesel fuel system consists of two fuel tanks power loss is detected. with a total capacity of 170 gallon (643 liters), fuel tank vent, shut-off valve, engine fuel supply and return line, fuel filters and fuel fills (Figure 5.2.1). 300 Sundancer (335 Sundancer ® ®...
  • Page 63: To Replace The Filter

    It is recommended that spare filter elements be carried RUBBER LID SEAL aboard as contaminated fuel can easily plug a filter. REFER TO THE ENGINE OPERATOR’S MANUAL FILTER ELEMENT FOR MORE DETAILED INFORMATION. ® ACOR ILTER AINTENANCE . 5.3.1) 300 Sundancer (335 Sundancer ® ®...
  • Page 64: Fueling Precautions

    • Passengers – unnecessary people off the boat. • Engines – stopped. WASTE PUMP • Electrical equipment, including blowers – power OUT PLATE off. PORT FUEL TANK STARBOARD FUEL FILL PLATE TANK FILL PLATE 300 Sundancer (335 Sundancer ® ®...
  • Page 65 5 • F ECTION YSTEM OUTING FUEL VENT HOSE . 5.5.1) PORT FUEL TANK ELECTRIC FUEL LEVEL SENDING UNIT ELECTRIC FUEL VALVE PORT FUEL TANK FILL STARBOARD PORT ENGINE FUEL TANK FILL FUEL FEED 300 Sundancer (335 Sundancer ® ®...
  • Page 66 ECTION YSTEM OUTING TARBOARD . 5.6.1) FUEL VENT ELECTRIC FUEL LEVEL HOSE SENDING UNIT ELECTRIC FUEL VALVE STARBOARD FUEL TANK STARBOARD FUEL TANK FILL STARBOARD ENGINE FUEL FEED PORT FUEL TANK ELECTRIC FUEL VALVE 300 Sundancer (335 Sundancer ® ®...
  • Page 67: Electrical System

    If your boat will not be used for several weeks or work on the engine’s electrical system. more, and there is no shore power hookup, remove the batteries from the boat and connect them to a charger. 300 Sundancer (335 Sundancer ® ®...
  • Page 68 DC GROUND BUS PORT EMERGENCY START SOLENOID TO STBD ENGINE STBD ENGINE TO GENERATOR STBD ENGINE TO MAIN DC GROUND ENGINE TO ENGINE GROUND PORT ENGINE TO MAIN DC GROUND EMERGENCY START SOLENOID TO PORT ENGINE 300 Sundancer (335 Sundancer ® ®...
  • Page 69 ABLE OUTING OLVO IESEL PTION . 6.3.2) PORT ENGINE TO MAIN DC GROUND PORT EMERGENCY START STBD SOLENOID TO PORT ENGINE STBD ENGINE TO MAIN DC GROUND BUS EMERGENCY START SOLENOID TO STBD ENGINE 300 Sundancer (335 Sundancer ® ®...
  • Page 70: Recommended Batteries

    All electrical components in the engine compartment amperage, it will not provide adequate protection must be ignition-protected to avoid the possibility against an electrical malfunction and will create a of creating sparks in a gasoline environment. fire hazard. 300 Sundancer (335 Sundancer ® ®...
  • Page 71: Main Dc Breaker Panel

    Emergency Bilge Pump Bilge Pump Sump Pump Aft EIM Unswitched Fwd Emergency Bilge Pump Batt Charger Output Stbd Batt Charger Output Port Accessory Accessory Electronics Cockpit Refrigerator Fwd EIM Cabin Main Aft EIM Switched 300 Sundancer (335 Sundancer ® ®...
  • Page 72 BILGE PUMP BILGE PUMP AFT EIM SUMP PUMP UNSWITCHED FWD EMERGENCY BATT CHARGER BILGE PUMP OUTPUT STBD BATT CHARGER ACCESSORY OUTPUT PORT ELECTRONICS ACCESSORY COCKPIT FWD EIM REFRIGERATOR AFT EIM CABIN MAIN SWITCHED BOTH BOTH 300 Sundancer (335 Sundancer ® ®...
  • Page 73: Cabin Dc Distribution Panel

    STBD STBD IGNITION 12 Volt DC Breakers Amperage 12 Volt DC Breakers Amperage Cabin Lighting Accessory Pluged Stereo Port Ignition Water Pump Starboard Ignition Power Vents CO Monitor Head System Discharge Pump (Option) Refrigerator 300 Sundancer (335 Sundancer ® ®...
  • Page 74 91YY5017-1 GREYHILL 0034 91YY5018-1 DAYS GREYHILL 0034 DAYS 1447606 AFT EIM UNIT 1447598 000017 AFT EIM UNIT 000029 NOTE: THIS BOX IS IGNITION PROTECTED. DO NOT OPEN. READ WARNING ON BOX IN ENGINE COMPARTMENT. 300 Sundancer (335 Sundancer ® ®...
  • Page 75: Forward Electronic Interface Module

    WINDLASS MAIN BLOWER 1 BLOWER 2 ACCESSORY 2 91YY5017-1 GREYHILL 0034 DAYS BILGE PUMP AFT ACCESSORY HATCH LIFT LIGHTS TRIM TABS 1447606 AFT EIM UNIT 000017 SYSTEM MONITOR STARBOARD MERCATHODE PORT MERCATHODE STEREO MEMORY 300 Sundancer (335 Sundancer ® ®...
  • Page 76: Emergency Start System

    . 6.10.2) 9. L IGHTING Your boat is equipped with a variety of different lighting fixtures (Figure 6.11.1 & 6.12.1). Always replace a bulb using the type and wattage of the original bulb. 6.10 300 Sundancer (335 Sundancer ® ®...
  • Page 77 THIS LIGHT IS ALSO USED ON THE SPORT SPOILER BULB REPLACEMENT BULB#CEC1141 IN THE ENGINE COMPARTMENT AFT STORAGE LIGHT TRANSOM LIGHT BULB REPLACEMENT FUSE TYPE BULB #12864 12V5W BULB REPLACEMENT FUSE TYPE BULB #12V10WPERKO #70-0 6.11 300 Sundancer (335 Sundancer ® ®...
  • Page 78 BULB HALOGEN 12V 10W REPLACEMENT BI-PRONG E14 110V 25W ROUND HEAD LIGHT STEP LIGHT BULB REPLACEMENT HALOGEN TYPE PHILIPS 2V 10W BULB REPLACEMENT BULB#12V10WPERKO #70-0 SWIVEL LIGHT BULB REPLACEMENT HALOGEN 12V 10W BI-PRONG 6.12 300 Sundancer (335 Sundancer ® ®...
  • Page 79 DC LIGHTS POWER VENT HEAD SWITCH PANEL STEP LIGHT SWITCH PANEL LIGHTS POWER VENT BLANK LIGHTS HEAD MID STATEROOM 120 VOLT AC 120 VOLT AC OUTLET GFI OUTLET COCKPIT 120 VOLT AC OUTLET 6.13 300 Sundancer (335 Sundancer ® ®...
  • Page 80: Ac System

    Dry off the ends of the shore power cord. Spray a source. moisture repellant into the receptacle and cord ends. Let dry. The 120 volt wiring installed on Sea Ray boats ® c. On your boat, plug a cord end into the boat consists of three (3) color-coded wires.
  • Page 81: Maintenance For Shore Power

    Do not energize main breaker under reversed water, shake or blow out excess water and allow polarity conditions. to dry. Spray with a moisture repellent before reuse. 6.15 300 Sundancer (335 Sundancer ® ®...
  • Page 82: Ac & Dc Electrical Schematics & Wiring Harnesses

    EPLACE AULTY OMPONENT Instead, we recommend that you take your boat ISTRIBUTION ANEL to your authorized Sea Ray dealer for service. ® Turn all breakers OFF. Sea Ray reserves the right to change or update ®...
  • Page 83 220 Volt AC Breaker Amperage (International) Shore Shore Generator Generator Alcohol/Electric Stove (Opt) Alcohol/Electric Stove (Opt) Stove Stove Outlets/Refrigerator Outlets/Refrigerator Water Heater Water Heater AC Converter AC Converter Microwave Microwave Air Conditioner (Opt) Air Conditioner (Opt) 6.17 300 Sundancer (335 Sundancer ® ®...
  • Page 84 It maintains the battery voltage at the bulk charge voltage level, but gradually decreases the current as the battery accepts the charge until it reaches a predetermined current level. 6.18 300 Sundancer (335 Sundancer ® ®...
  • Page 85: Ground Fault Interrupter Receptacle (Gfi)

    The The GFI receptacle does not protect against generator is warranted separately by the short circuits or overloads. This is the function generator manufacturer, NOT Sea Ray . Follow the ® of the circuit breaker.
  • Page 86: Starting The Generator

    ON. corrected and the bilge area is safely ventilated. While holding GENERATOR BILGE PREHEAT switch PREHEAT/ON START/RUN BLOWERS depressed, depress the START switch. The starter motor will run, thereby cranking the engine. As 6.20 300 Sundancer (335 Sundancer ® ®...
  • Page 87: Stopping The Generator

    ZINC ANODE protect underwater hardware. Zinc, being much less "noble" than the copper-based alloys and aluminum used in underwater fittings, will deteriorate first and protect the other metals. 6.21 300 Sundancer (335 Sundancer ® ®...
  • Page 88: Marine Electronic Cathodic Anti-Corrosion System (Mercathode ® )

    The Mercathode system must be tested to ensure ® adequate output. The test should be performed every 100 hours or annually. Contact your authorized Sea Ray ® CAUTION dealer to arrange for this test. Refer to the engine operator's manual for more detailed information.
  • Page 89 6 • E ECTION LECTRICAL YSTEM 20. W ARNESSES ONDING ARNESS NSTALLATION . 6.23.1) 6.23 300 Sundancer (335 Sundancer ® ®...
  • Page 90: Wire Harnesses

    6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ILGE ARNESS NSTALLATION . 6.24.1) 6.24 300 Sundancer (335 Sundancer ® ®...
  • Page 91 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ILGE ARNESS NSTALLATION . 6.25.1) 6.25 300 Sundancer (335 Sundancer ® ®...
  • Page 92 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ABIN ARNESS NSTALLATION . 6.26.1) 6.26 300 Sundancer (335 Sundancer ® ®...
  • Page 93 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ABIN ARNESS NSTALLATION . 6.27.1) 6.27 300 Sundancer (335 Sundancer ® ®...
  • Page 94 6 • E ECTION LECTRICAL YSTEM ARNESSES ONTINUED ATTERY ABLE NSTALLATION HRUSTER PTION . 6.28.1) 6.28 300 Sundancer (335 Sundancer ® ®...
  • Page 95: Electrical Schematics

    21. 300 DA Electrical Schematics DC W DC W IRING IAGRAM IRING IAGRAM . 6.29.1) . 6.29.2) DRAWING NO. 09-602 (1 OF 4) REVISION 1 DRAWING NO. 09-602 (2 OF 4) REVISION 2 6.29 300 Sundancer (335 Sundancer ® ®...
  • Page 96 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC W IRING IAGRAM . 6.30.1) DRAWING NO. 09-602 (3 OF 4), REVISION 3 6.30 300 Sundancer (335 Sundancer ® ®...
  • Page 97 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC W IRING IAGRAM . 6.31.1) DRAWING NO. 09-602 (4 OF 4) REVISION 10 6.31 300 Sundancer (335 Sundancer ® ®...
  • Page 98 300 DA Electrical Schematics DC W DC W IRING IAGRAM RUISER IESEL PTION IRING IAGRAM RUISER IESEL PTION . 6.32.1) . 6.32.2) DRAWING NO. 09-603 (1 OF 4) REVISION 2 DRAWING NO. 09-603 (2 OF 4) 6.32 300 Sundancer (335 Sundancer ® ®...
  • Page 99 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC W IRING IAGRAM RUISER IESEL PTION . 6.33.1) DRAWING NO. 09-603 (3 OF 4), REVISION 5 6.33 300 Sundancer (335 Sundancer ® ®...
  • Page 100 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC W IRING IAGRAM RUISER IESEL PTION . 6.34.1) DRAWING NO. 09-603 (4 OF 4), REVISION 2 6.34 300 Sundancer (335 Sundancer ® ®...
  • Page 101 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC W ABIN IRING IAGRAM . 6.35.1) DRAWING NO. 09-604, REVISION 05 6.35 300 Sundancer (335 Sundancer ® ®...
  • Page 102 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC D ISTRIBUTION ANEL IRING IAGRAM . 6.36.1) DRAWING NO. 09-605, REVISION 5 6.36 300 Sundancer (335 Sundancer ® ®...
  • Page 103 DC W DC W IRING IAGRAM OLVO IESEL PTION IRING IAGRAM OLVO IESEL PTION . 6.37.1) . 6.37.2) DRAWING NO. 09-607 (1 OF 4), REVISION 3 DRAWING NO. 09-607 (2 OF 4), REVISION 2 6.37 300 Sundancer (335 Sundancer ® ®...
  • Page 104 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC W IRING IAGRAM OLVO IESEL PTION . 6.38.1) DRAWING NO. 09-607 (3 OF 4), REVISION 4 6.38 300 Sundancer (335 Sundancer ® ®...
  • Page 105 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC W IRING IAGRAM OLVO IESEL PTION . 6.39.1) DRAWING NO. 09-607 (4 OF 4), REVISION 2 6.39 300 Sundancer (335 Sundancer ® ®...
  • Page 106 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC B REAKER ANEL IRING HRUSTER IRING IAGRAM . 6.40.1) . 6.40.2) DRAWING NO. 09-606, REVISION 3 DRAWING NO. 09-612 6.40 300 Sundancer (335 Sundancer ® ®...
  • Page 107 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics INDLASS IRING IAGRAM ATELLITE TEREO YSTEM PTION . 6.41.1) . 6.41.2) DRAWING NO. 09-614 REVISION 1 DRAWING NO. 09-615, REVISION 01 6.41 300 Sundancer (335 Sundancer ® ®...
  • Page 108 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics ESTERBEKE ENERATOR IESEL IRING IAGRAM ESTERBEKE ENERATOR IRING IAGRAM . 6.42.2) . 6.42.1) DRAWING NO. 09-624 DRAWING NO. 09-622 6.42 300 Sundancer (335 Sundancer ® ®...
  • Page 109 300 DA Electrical Schematics 300 DA Electrical Schematics MDP W (120VAC) IRING IAGRAM ESTERBEKE ENERATOR OLTAGE IRING IAGRAM . 6.43.2) . 6.43.1) DRAWING NO. 09-630 (1 OF 2) REVISION 6 DRAWING NO. 09-626 REVISION 1 6.43 300 Sundancer (335 Sundancer ® ®...
  • Page 110 300 DA Electrical Schematics MDP W (220VAC/50HZ) MDP W (120VAC) IRING IAGRAM IRING IAGRAM . 6.44.2) . 6.44.1) DRAWING NO. 09-632 (1 OF 2) REVISION 3 DRAWING NO. 09-630 (2 OF 2) REVISION 6 6.44 300 Sundancer (335 Sundancer ® ®...
  • Page 111 300 DA Electrical Schematics 300 DA Electrical Schematics MDP W (220VAC/50HZ) IRING IAGRAM TOVE WITCH IRING IAGRAM . 6.45.1) . 6.45.2) DRAWING NO. 09-634 REVISION 1 DRAWING NO. 09-632 (2 OF 2) REVISION 3 6.45 300 Sundancer (335 Sundancer ® ®...
  • Page 112 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics A/C S YSTEM IRING IAGRAM . 6.46.1) DRAWING NO. 09-640 REVISION 3 6.46 300 Sundancer (335 Sundancer ® ®...
  • Page 113 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics ™ S MART RAFT YSTEMS IAGRAM . 6.47.1) DRAWING NO. 09-710 (1 OF 2) REVISION 5 6.47 300 Sundancer (335 Sundancer ® ®...
  • Page 114 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics ™ S MART RAFT YSTEMS IAGRAM . 6.48.1) DRAWING NO. 09-710 (2 OF 2) REVISION 5 6.48 300 Sundancer (335 Sundancer ® ®...
  • Page 115 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics NTERCONNECTION IAGRAM IESEL PTION . 6.49.1) DRAWING NO. 09-869 REVISION 1 6.49 300 Sundancer (335 Sundancer ® ®...
  • Page 116 L L L L L I I I I I B B B B B A A A A A GE NTENTION NTENTION NTENTION NTENTION NTENTIONALL ALLY Y Y Y Y LANK LANK LANK LANK LANK 6.50 300 Sundancer (335 Sundancer ® ®...
  • Page 117: Ection

    (The sea water strainer REMOVABLE FILTER should be inspected and cleaned frequently. To clean strainer, refer to Section 2 – Seacocks & Strainers.) The water passes through the air conditioning/heating unit, then flows overboard. 300 Sundancer (335 Sundancer ® ®...
  • Page 118: Water System

    3. Open the sink faucet to allow any air trapped in 2. Determine the capacity of your water tank (your the water line to dissapate. standard water tank holds 35 gallons (132.5 300 Sundancer (335 Sundancer ® ®...
  • Page 119 6. Switch ON the water system switch, then turn on the faucets and allow the air to be exhausted from the plumbing system. By doing this, the entire fresh water system will be filled with a sanitizing solution. 300 Sundancer (335 Sundancer ® ®...
  • Page 120: Winterizing The Water System

    DISTRIBUTION TRANSOM TRANSOM SHOWER WATER PUMP SHOWER WATER PUMP SUCTION HEAD HEAD SINK SINK GALLEY GALLEY SINK SINK DOCKSIDE INLET TOILET ATER ILTER WATER .7.4.3) HEATER FILTER SCREEN O-RING WATER PUMP SUCTION BOWL COVER 300 Sundancer (335 Sundancer ® ®...
  • Page 121: Water Heater

    NOT COMPLETELY IMMERSED IN WATER to clean out soap residue. Check the pump and float AT ALL TIMES. switch for obstructions and proper working order. Turn the WATER HEATER breaker ON. 300 Sundancer (335 Sundancer ® ®...
  • Page 122: Fresh Water Washdown

    The system uses water To disconnect the system, reverse the procedure, from the fresh water tank. The WATER PUMP making sure the plug is reinstalled tightly. breaker must be ON to operate the system. 300 Sundancer (335 Sundancer ® ®...
  • Page 123: Dockside Water Inlet

    • DO NOT leave boat unattended with the dockside 4. H water hose connected. YSTEM • Dockside water should be connected during periods Your Sea Ray is available with a variety of head ® of heavy water usage only. system options. Below is a description of each option.
  • Page 124: Requirements For Operators

    To Operate: HEAD Turn ON the WATER PUMP breaker. OVERBOARD DISCHARGE SEACOCK Turn ON the HEAD SYSTEM breaker. REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS WARRANTY INFORMATION. 300 Sundancer (335 Sundancer ® ®...
  • Page 125: Vent Filter

    Check that the macerator seacock handle is in the open position and the light on the switch is lighted before operating the macerator. 300 Sundancer (335 Sundancer ® ®...
  • Page 126: Entertainment Center

    . 7.10.3) connect coax cable into receptacle. IGHT AUTOMATIC HALON SYSTEM 1. LIGHT ON-UNIT CHARGED 2. LIGHT OFF-UNIT DISCHARGED 3. IF SYSTEM DISCHARGES. SHUT DOWN ENGINE(S), BLOWERS AND ELECTRICAL SYSTEMS MRP # 135095 SR-60 300 Sundancer (335 Sundancer 7.10 ® ®...
  • Page 127: Bow Thruster (Option)

    The optional bow thruster is electrically driven. The bow thruster enhances maneuverability of the bow when docking or performing other maneuvers which requires increased operator control. .7.11.2) HRUSTER OIL HOSE BOW THRUSTER BOW THRUSTER 300 Sundancer (335 Sundancer ® ® 7.11...
  • Page 128: Refrigerator/Freezer

    To operate the vent, turn on the battery switch. To open or close vent, push VENT OPEN or DO NOT use this appliance for comfort heating. VENT CLOSE switch on the control station switch panel. 300 Sundancer (335 Sundancer 7.12 ® ®...
  • Page 129: Microwave

    Camper Top and Boot Camper Aft Curtain and dizziness. Do not mistake these symptoms for Front Curtains Side Curtains sea sickness. Canvas Storage Bag Ventilate boat. See Section 1.4, Carbon Monoxide, for more details. 300 Sundancer (335 Sundancer ® ® 7.13...
  • Page 130: Installation Tips

    EIM below the dash(see page 6.9). There is no maintenance required on the horn itself, although it is advisable to avoid spraying water directly into the horn. REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION. 300 Sundancer (335 Sundancer 7.14 ® ®...
  • Page 131: Spotlight

    Press POWER button on spot light control pad. Press arrow buttons to direct spot light. Press the SPEED button to select horizontal travel speed of spot light. REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS WARRANTY INFORMATION. 300 Sundancer (335 Sundancer ® ® 7.15...
  • Page 132 7 • O & A ECTION PTIONS CCESSORIES NTENTIONALLY LANK 300 Sundancer (335 Sundancer 7.16 ® ®...
  • Page 133: Ection

    • Canvas Clean Owner’s Manual p. 9.3 As Needed Controls Steering Check for proper operation To be done by Sea Ray dealer every six months Power steering oil level Engine Manual • Throttle Lubricate. Include all shift Engine Manual •...
  • Page 134 Check for loose, damaged Owner’s Manual p. 8.5 • or missing parts Transmission Oil Strainer Screen Clean To be done by Sea Ray dealer annually Trim Tabs Fluid Check and add as needed Trim Tab Manual • Zincs (Also see **Mercathode System)
  • Page 135: Useful Service Information

    SHAFT SIZE (DIAMETER X LENGTH) MATERIAL FUEL CAPACITY PORT TANK STARBOARD WATER CAPACITY KEY NUMBER, IGNITION DOOR SELLING DEALER CITY & STATE LENGTH BEAM DRAFT VERTICAL CLEARANCE ESTIMATED WEIGHT GENERATOR SERIAL # MODEL # KILOWATTS 300 Sundancer (335 Sundancer ® ®...
  • Page 136: Inspection, Service And Maintenance Protocol

    Work on electrical wiring can create shock hazards using a bilge cleaner available from your dealer or or sparks. a marine store. Always shut off battery switch, breakers and/or pull fuses before checking electrical wiring or connectors. 300 Sundancer (335 Sundancer ® ®...
  • Page 137: Topside And Supplies

    • Grease terminal bolts. deterioration. • Store on wooden pallet or thick plastic in a cool • Make certain you have enough PFDs on board for the maximum number of persons you can carry. 300 Sundancer (335 Sundancer ® ®...
  • Page 138: Head System

    Run engine(s) for ten minutes to ensure that all • Remove water hoses from water pump. gasoline in the carburetor and fuel lines are treated. • Alternate opening one faucet at a time to make sure water is removed from each line. 300 Sundancer (335 Sundancer ® ®...
  • Page 139: Fitting Out After Storage

    After the cable clamps are tightened, smear the post and clamps with vaseline or grease to exclude air and acid. Do not apply grease before 300 Sundancer (335 Sundancer ® ®...
  • Page 140: Seacock Lubrication

    FLUID HERE • Coat power assist steering output shaft and exposed steering cable end with appropriate HELM STEERING RACK lubricant. • Lubricate cable end guide pivot point with SAE STEERING 30W engine oil. WHEEL 300 Sundancer (335 Sundancer ® ®...
  • Page 141 2. Remove hull drain plug(s) on transom and pull oil drain hose(s) out of hole. 3. Have enough empty containers at hand to hold all of the used oil. Remove plug in the end of the hose(s). Let oil drain into container(s). 300 Sundancer (335 Sundancer ® ®...
  • Page 142: Quick Feference Checklist

    UICK EFERENCE HECKLIST As the owner/operator of a Sea Ray ® Sport Boat, you are responsible for the safe operation your boat and the safety of your passengers. Always be sure that required documents, navigational equipment and Coast Guard required safety equipment is aboard and in proper working order.
  • Page 143: Preparing To Depart And After Lanuching

    *If engine fails to start, refer to the Engine Owner’s Manual for further troubleshooting procedures 8.11 300 Sundancer (335 Sundancer ® ®...
  • Page 144: While Underway

    Run bilge pumps if necessary NGINE 1. Gearshift & Throttle Controls ........Bring to NEUTRAL and IDLE positions 2. Tachometers ............Idle the engines for five (5) minutes to cool down 8.12 300 Sundancer (335 Sundancer ® ®...
  • Page 145: Securing The Boat

    6. Check ignition switch connections TARTER OTOR ESPONDS GNITION 1. Check electrical connections on engine wiring harness and ignition wiring 2. Check that fuel tanks are not empty 3. Check fuel filters and filter/water separators clean 8.13 300 Sundancer (335 Sundancer ® ®...
  • Page 146: Operating The Generator

    3. STOP Switch ..............Depress to stop the generator set WARNING Do not run the generator or engines in an enclosed area, such as a closed boat house, as there is the possibility of buildup and inhaling of carbon monoxide. 8.14 300 Sundancer (335 Sundancer ® ®...
  • Page 147: After Market Equipment Checklist

    Any safety or operational equipment added to your boat after delivery should be checked for seaworthyness and proper working condition. Use the area below to list any equipment and the proper operating condition of that equipment before getting underway. Equipment Proper Operating Condition 8.15 300 Sundancer (335 Sundancer ® ®...
  • Page 148: Maintenance Log

    12. M AINTENANCE Follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and ALL maintenance performed on your boat. Date Maintenance Description Engine Hours 8.16 300 Sundancer (335 Sundancer ® ®...
  • Page 149 8 • R ECTION EQUIRED NSPECTION ERVICE AND AINTENANCE ’ AINTENANCE Date Maintenance Description Engine Hours 8.17 300 Sundancer (335 Sundancer ® ®...
  • Page 150 8 • R ECTION EQUIRED NSPECTION ERVICE AND AINTENANCE NTENTIONALLY LANK 8.18 300 Sundancer (335 Sundancer ® ®...
  • Page 151: Are Efinishing

    Although gelcoat and painted surfaces are resistant to deep stains, a need for cleaning will occasionally arise. But, the use of some common cleaning agents will permanently discolor or otherwise damage the finish on your boat. 300 Sundancer (335 Sundancer ® ®...
  • Page 152: Permanently Moored Or Docked Boats

    Use diluted household detergents to remove surface soil and stains. Before using a given The bottom paint should be inspected annually. brand, check to make sure it contains no If it needs repainting consult your Sea Ray ® chlorine or ammonia. dealer.
  • Page 153: Acrylic Plastic Sheeting (Plastic Glass)

    The fabric can be REFER TO THE OWNER'S MANUAL PACKET FOR cleaned without being removed from the installation. INSTRUCTIONS OTHER CLEANING Simply brush off any loose dirt, particles, etc.; hose down INFORMATION. 300 Sundancer (335 Sundancer ® ®...
  • Page 154 9 • C & R ECTION EFINISHING NTENTIONALLY LANK 300 Sundancer (335 Sundancer ® ®...

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