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Felt Z Owner's Manual

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Z & ZW Owner's Manual

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Summary of Contents for Felt Z

  • Page 1 Z & ZW Owner’s Manual...
  • Page 2 Part II Z & ZW Brake Routing Instruction ..Pg. 8-11 Part III Z & ZW Electronic Wiring Instruction ..Pg. 13-19 Note: This manual is not intended as a comprehensive use, service, repair or maintenance manual.
  • Page 3 Z & ZW Small Parts Mechanical Cable & Brake Instruction 1. Mousetail Ferrule 5. Cable Housing Stop (x4) 2. Cable Bottom Bracket Cable Guide 6. Hydrolic Brake Grommet 3. Brake Cable Housing 7. Shifter Cable (x2) 4. Front Derailleur Grommet 8.
  • Page 4 Z & ZW Mechanical Cable Internal Routing Road Map Rear Derailleur Cable to Shifter Front Derailleur Cable to Shifter Rear Brake Cable to Brake Lever - 2 -...
  • Page 5 Step 1 Thread Front Derailleur Shifter Cable through the shifter and into cable housing until the head of the shifter cable is seated correctly in shifter. (depending on your shifter, may look different than the one pictured) Step 2 a. Feed Front Derailleur Cable into Mousetail Ferrule and downtube via Cable Stop as pictured.
  • Page 6 Step 3 Front Derailleur Cable is shown exiting the bottom bracket hole. Step 4 Repeat steps 1 and 2, routing the Rear Derailleur Cable through the right shifter, cable housing, though the Cable Stop and out the bottom bracket hole. - 4 -...
  • Page 7 Step 5 Slide the mousetail over the Front Derailleur Cable until at least c. Insert Bottom Bracket Cable Guide as pictured 2” of cable is exposed. Pull both cables to ensure tautness and below. Align with frame and press until it snaps into confirm they cross over each other in the downtube, but do not place.
  • Page 8 Step 6 a. Take cable housing and apply a ferrule to each end. Fit one end into the chainstay cable housing mount and route Rear Derailleur Cable through as pictured. b. Locate the eyelet on the rear derailleur and route Rear Derailleur Cable though and fit Ferruled cable housing into the eyelet as pictured.
  • Page 9 Step 6 a. If necessary, slide mousetail into place; about 1” should extend through the Front Derailleur Grommet Hole as shown. If Mousetail is too long, trim Mousetail. b. Slide the Front Derailleur Grommet over the Front Derailleur Cable and press into Front Derailleur Grommet Hole as shown.

  • Page 10: Step 7 Rear Brake Routing

    Step 7 Rear Brake Routing Prior to routing the rear brake, you’ll want to remove the Top Tube Cable Stop near the seat tube. Place the Top Tube Cable Stop and 2mm bolt aside to be in stalled after routing the rear brake cable.
  • Page 11 Step 8 a. Route the Rear Brake Cable into the Top Tube Cable Stop nearest to the frame’s head tube as pictured. * If using hydraulic brakes, be sure to replace the Cable Housing Stop with a press-fit silicone Hydraulic Brake Housing Stop before routing Hydraulic Brake Housing.
  • Page 12 Step 9 b. Feed cable through the top tube until cable exits rear top tube grommet nearest to the seat tube. c. Replace the top tube grommet and tighten the 2mm screw to secure in place as shown. d. Slide the piece of Rear Brake Cable housing (ferrule side) into the top tube grommet as shown.

  • Page 13: Step 10 Front Brake Cable Installation

    Step 10 Front Brake Cable Installation a. Insert brake cable into brake lever and route through cable housing. Pull taught until cable head is firmly seated in the shifter lever. b. Thread brake cable into Front Brake Tension Bolt. Exposed brake cable housing should fit into Front Brake Tension Bolt.
  • Page 14 - 1 2 -...
  • Page 15 Z & ZW Small Parts Electronic Wiring Instruction 1. Bottom Bracket Grommet 5. Brake Cable Housing Stop 2. *Junction B 6. Brake Cable Housing Stop Screw 3. Di2 Wire Grommet 7. Small Di2 Grommet 4. Frame Grommet Plug 8. *Shimano Di2 Wires...
  • Page 16 Z & ZW Electronic Wire Routing Road Map Battery Cable to Junction Rear Derailleur Cable to Junction Front Derailleur Cable to Junction Downtube Cable Brain to Junction External Battery (if applicable) Di2 Junction Box B - 1 4 -...
  • Page 17 Shifter Junction Wire Brake Cable Step 1 Electronic Wire Tip: to make routing easier, tape the a. Route the wire down thruogh the end of the wire to the end of a piece of top tube wire-endtry point, through brake cable (as a steel cable is easier to route than a wire or housing).
  • Page 18 Front Derailleur Wire Step 2 Route the wire, entering the small hole located under the front derailleur mount and out the hole under the bottom bracket as pictured. Press-fit the Front Derailleur Grommet (A) into the hole to prevent Di2 wire from falling into the frame.
  • Page 19 Rear Derailleur Wire Step 3 a. Route the rear derailleur wire through the hole in the drive-side dropout, through the chainstay and out the wire-exit hole under the bottom bracket as pictured. b. If needed, attach rear derailleur and plug in Rear Derailleur Wire.
  • Page 20 b. After, fit the connected Di2 Junction B into the hole in the bottom bracket and plug with supplied bottom bracket plug as pictured. Plug Di2 wire into battery mount. Front Rear Junction B Step 5 a. Plug front and rear derailleur wires (1&2) into junction box (Rear).
  • Page 21 Wire Grommets Step 8 a. Press in any remaining grommets. Refer to below images for placement. b. If not already done, connect wires to derailleurs and Junction B. - 1 9 - Rear Derailleur Grommet Front Derailleur Grommet Downtube Grommet...
  • Page 22 Felt Racing, LLC Industriestr. 39 12 Chrysler 26188 Edewecht Irvine, CA 92618 Germany www.feltbicycles.com...

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