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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
HDX40NT
NATURAL GAS
HDX40PT
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
C E R T I F I E D
1.1A
W415-0869 / A / 06.10.10
1
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Table of Contents
Related Manuals for Napoleon HDX40NT
Summary of Contents for Napoleon HDX40NT
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Page 1: Natural Gas
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS. HDX40NT NATURAL GAS HDX40PT PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. -
Page 2: Table Of Contents
TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATIONS SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION 3.3.2 CORNER TERMINATION VENT TERMINAL CLEARANCES VENT APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION VERTICAL TERMINATION INSTALLATION... -
Page 3: Installation Overview
1.0 INSTALLATION OVERVIEW Venting, see “VENTING” Mantel, see “MINI- section. MUM MANTEL CLEARANCES” section. Enclosures, see the section “MINIMUM CLEARANCES TO COMBUSTIBLE ENCLOSURES” section for drywall (or Framing, see “FRAMING” other combustible section. material). Enclosures, see the section “MINIMUM CLEARANCE TO COMBUSTIBLE Framing, see ENCLOSURES”... -
Page 4: Introduction
2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. •... -
Page 5: Dimensions
DIMENSIONS 3” 3” 39 ¼” 28” 1" 41” 38” 10 ³/ ” 33 ¾” 20” 20 ½” 2" 5" 2" 8" 40 ¼” GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 6: General Information
Model Fuel Max. Min. Control Input Input Natural Propane BTU/h BTU/h 4.5” w.c. 11.0” w.c. Minimum Inlet HDX40NT IPI Hi/Lo 40,000 26,000 7.0” w.c. 13.0” w.c. Maximum Inlet HDX40PT Prop* IPI Hi/Lo 36,000 26,000 3.5” w.c. 10.0” w.c. Manifold Pressure... -
Page 7: Rating Plate Information
INSTALLED WITH SCREEN KIT GD-565KT, THE FIREPLACE COMPLIES WITH CONFORME À LA NORME DE CERTIFICATION DE L'ACG CR95-006. CONFORME À CONFORME À CGA CERTIFICATION REQUIREMENT CR95-006. Natural Gas/Gaz Naturel Propane HDX40NT CHDX40NT MODEL HDX40PT HDX40PT X40PT CHDX40PT 0-4500 FT (0-1370m) -
Page 8: Venting
3.0 VENTING WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES. - Page 9 For optimum fl ame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and fl...
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Page 10: Typical Vent Installations
TYPICAL VENT INSTALLATIONS 16” MIN 40FT 24” MAX 24” MIN 62” PLUS 38” 38” RISE* * See “VENTING” section. W415-0869 / A / 06.10.10... -
Page 11: Special Vent Installations
SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’. 12”... -
Page 12: Vent Terminal Clearances
VENT TERMINAL CLEARANCES COVERED BALCONY APPLICATIONS ††* = 3 feet = 2 x ACTUAL feet INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” 9” Clearance to windows or doors that open. Δ Δ 12” * 12”... -
Page 13: Vent Application Flow Chart
VENT APPLICATION FLOW CHART Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run + Horizontal run +... -
Page 14: Horizontal Termination
HORIZONTAL TERMINATION ) < (V See graph to determine the required vertical Simple venting confi guration (only one 90° elbow) rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H... - Page 15 ) > (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED VERTICAL RISE IN INCHES V 57” 24” 2’ 19.5’ 12.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V...
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Page 16: Vertical Termination
VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring one or more 90°... - Page 17 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90°...
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Page 18: Installation
4.0 INSTALLATION WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC. -
Page 19: Horizontal Installation
4.1.1 HORIZONTAL INSTALLATION WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal VENT location, cut and frame a hole in the exterior wall as... -
Page 20: Using Flexible Vent Components
USING FLEXIBLE VENT COMPONENTS WARNING DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS. KEEP IT PULLED TIGHT. SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. -
Page 21: Vertical Air Terminal Installation
4.2.2 VERTICAL AIR TERMINAL INSTALLATION WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. -
Page 22: Mobile Home
MOBILE HOME This appliance is certifi ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. -
Page 23: Gas Installation
GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 24: Framing
5.0 FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME. - Page 25 WARNING DO NOT BUILD INTO THIS AREA - IT MUST BE LEFT CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR THE VENT IN THIS 14” WIDE AREA CENTERED ALONG THE FRONT OF THE APPLIANCE. NO COMBUSTIBLES ARE ALLOWED. NOTE: Three braces are required (as nailers) if using optional 4-sided frame kit.
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Page 26: Minimum Clearance To Combustibles
MINIMUM CLEARANCE TO COMBUSTIBLES COMBUSTIBLE FRAMING: Sides, back, bottom and top 0” to stand-offs of the appliance COMBUSTIBLE FINISHING: Sides 2” to front edge of the appliance Enclosure Top 84” from the bottom of the appliance Recessed Depth 20 1/4” Sides of the vent pipe 2”* Bottom of the vent pipe... -
Page 27: Minimum Clearance To Combustible Enclosures
MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES NON-COMBUSTIBLE COMBUSTIBLE BRICK 18” 0” IF NON-COMBUSTIBLE 2” FINISHING IS USED SUCH AS BRICK AND STONE WOOD HEADER 1 1/4” 46” 1” 84” 9 1/2” 62” NON- MINIMUM COMBUSTIBLE PLUS MATERIAL RISE* FRONT HOOD 38” 1”... - Page 28 COMBUSTIBLE MATERIAL NON-COMBUSTIBLE MATERIAL SUCH AS TILE, MARBLE, GRANITE, ETC. 47 ½” 2” MIN. 40 ¼” 2” MIN. A joint compound that is resilient to heat and cracking should be used when taping and mudding seams. Non-combustible Material Defi nitions Material which will not ignite and burn.
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Page 29: Minimum Mantel Clearances
MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED. -
Page 30: Finishing
6.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS. -
Page 31: Log Placement
LOG PLACEMENT WARNING LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT CHANGE OR MODIFY FROM THE PROPER LOG POSITION, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED IGNITION MAY OCCUR. THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE. The individual logs can be easily identifi... -
Page 32: Glowing Ember Placement
Align the holes in the bottom of the right log (W135-0447) with the 6.2.5 pins in the rear and front right log. Align the holes in the bottom of the middle log (W135-0445) with 6.2.6 the pins in the front left and right logs. Align the hole in the bottom of the left log (W135-0446) with the pin 6.2.7 in the rear log. -
Page 33: Optional Rock Placement
OPTIONAL ROCK PLACEMENT WARNING REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE. LOG SUPPORT ROCK SUPPORT Notched Rock FRONT BURNER PORTS AIR VENTS Before beginning with the installation, remove the door and all burner media from the unit. eg. logs, charcoal etc. -
Page 34: Logo Placement
LOGO PLACEMENT Remove the backing of the logo sup- plied and place on the glass view- 1/2” ing door or bottom access panel as illustrated. 1/2” 1” 3/8” W415-0869 / A / 06.10.10... -
Page 35: Optional Blower Installation
7.0 OPTIONAL BLOWER INSTALLATION WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION. -
Page 36: Installing The Blower
INSTALLING THE BLOWER Open the blower kit and remove the thermal disc from the bracket. Remove the speed control bracket 7.2.1 from the burner base assembly, install the thermal disc and speed control switch onto the speed control bracket and reattach to the burner base. Reverse procedure to re-assemble. -
Page 37: Wiring Diagram / Electrical Information
8.0 WIRING DIAGRAM / ELECTRICAL INFORMATION WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT. RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH. -
Page 38: Junction Box Installation
JUNCTION BOX INSTALLATION Remove the two screws that secure the junction box assembly to the outer 8.3.1 shell on the left side of the fi re place and remove the junction box assembly. Remove the one screw that secures the junction box to the junction box 8.3.2 plate and slide off the clip. -
Page 39: Wiring Diagram
WIRING DIAGRAM WARNING DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH. A wall switch must be installed in a convenient location for the burner operation. The recommended maximum lead length depends on the wire size: WIRE SIZE MAX. -
Page 40: Operation
9.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 41: Adjustment
10.0 ADJUSTMENT 10.1 PRESSURE ADJUSTMENT Inlet pressure can be checked by turning screw (A) counter-clockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”. -
Page 42: Flame Characteristics
10.4 FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustrations provided. If any fl ames appear abnor- mal call a service person. 54.3 11.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. -
Page 43: Lamp Replacement
11.1 LAMP REPLACEMENT This appliance comes equipped with our “Night Light™”. If in the event the lamp needs to be replaced, follow these instructions. 11.1.1 Turn off all electrical supply. 11.1.2 Remove the glass door, see “DOOR REMOVAL / INSTALLATION” section. 11.1.3 Unscrew the lens cover and lift the lamp straight out. -
Page 44: Door Glass Replacement
11.2 DOOR GLASS REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION. -
Page 45: Replacement Parts
12.0 REPLACEMENT PARTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. - Page 46 ACCESSORIES REF PART NO. DESCRIPTION W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE W690-0005 THERMOSTAT, 110 VOLT FOR USE WITH GA-566 W660-0026 PROGRAMMABLE TIMER GA-566 HOT AIR KIT GA-72 HOT AIR EXHAUST KIT GA-70 EXTENSION KIT 5 FT PAINT, BLACK-13 OZ W175-0166 5”...
- Page 47 ROOF TERMINAL KITS REF PART NO. DESCRIPTION GD-410 1/12 TO 7/12 PITCH GD-411 8/12 TO 12/12 PITCH GD-412 FLAT ROOF W490-0074 5/8 INNER/OUTER SLEEVE W670-0007 5/8 TERMINAL W170-0086 STORM COLLAR W010-0453 ROOF SUPPORT W263-0066 ROOF FLASHING 1/12 TO 7/12 PITCH W263-0055 ROOF FLASHING 8/12 TO 12/12 PITCH W263-0065...
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Page 48: Troubleshooting
13.0 TROUBLESHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. - Page 49 SYMPTOM PROBLEM TEST SOLUTION Continues to Short or loose Verify all connections. Verify the connections from the pilot spark and pilot connection in sensor assembly are tight; also verify these connections are not lights, but main rod. grounding out to any metal. burner will not Verify the TH wires are connected to the valve.
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Page 50: Warranty
14.0 WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. -
Page 51: Service History
15.0 SERVICE HISTORY 43.1 W415-0869 / A / 06.10.10... - Page 52 16.0 NOTES 44.1 W415-0869 / A / 06.10.10...