Baja motorsports RT150 Owner's Manual
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Baja motorsports RT150 Owner's Manual

Baja motorsports RT150 Owner's Manual

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RT150 SCOOTER
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this scooter.
OWNER'S MANUAL
Minimum Recommended Age
Requirement 16
Always wear a helmet; It could save your Life!
Do not remove this operator's manual from this vehicle.
Please obtain, review, and follow provincial / municipal government acts and
regulations pertaining to owning and operating this scooter.
Rev. B
101408

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Summary of Contents for Baja motorsports RT150

  • Page 1 RT150 SCOOTER Read this manual carefully. It contains important safety information. No one under the age of 16 should operate this scooter. OWNER’S MANUAL Minimum Recommended Age Requirement 16 Rev. B 101408 Always wear a helmet; It could save your Life! Do not remove this operator’s manual from this vehicle.
  • Page 2 BAJA INC. is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way. Should you experience a problem or need to return your BAJA INC. RT150 Scooter for repair, please call the BAJA INC. customer service department TOLL FREE at 1-888-863-BAJA (2252) between the hours of 7am and 5pm Monday thru Friday PST and Saturday 8am to 4pm PST.
  • Page 3 WARNING This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle.

  • Page 4: Table Of Contents

    Table of Contents IMPORTANT ......................2 GENERAL PRECAUTIONS/WARNINGS ............3 NHTSA SAFETY NOTICE ..................8 PRE RIDE CHECK LIST ..................9 LOCATION OF WARNING LABELS..............12 OPERATION ......................13 STARTING THE ENGINE ................13 DRIVING SAFELY ..................14 SHUTTING OFF THE ENGINE ..............15 STOPPING THE VEHICLE ................

  • Page 5: Important

    Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words WARNING or CAUTION have some special meanings. Pay special attention to the messages. WARNING Indicates a potential hazard that could result in death or injury. CAUTION Indicates a potential hazard that could result in vehicle damage.

  • Page 6: General Precautions/Warnings

    General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE VEHICLE AND/OR OTHER PROPERTY. ● Read and follow all instructions in this Owner’s/Operator’s Manual, any accompanying supplements, and the Engine Owner’s Manual before attempting to operate this vehicle.

  • Page 7: Additional Warnings

    Additional Warnings Protective Clothing/Equipment ● Most accident fatalities are due to preventable head injuries. Always wear a properly fitting motorcycle type helmet approved by the agencies such as the Department of Transportation (DOT), Safety Helmet Council of America (SHCA), or Snell Memorial Foundation (SNELL).
  • Page 8 Additional Warnings (continued) Traffic Safety (continued) ● Always obtain mature, supervised instruction and sufficient practice in an decongested area before operating this vehicle on any public thoroughfare. ● Excessive vehicle speed is a leading cause of accidents, which can cause death or serious harm to you, other people, and/or property. Always obey all applicable traffic safety laws while operating this vehicle, being sure to account for current weather and traffic conditions and slow down if necessary.
  • Page 9 Additional Warnings (continued) Engine/Motor Safety ● Keep the engine/motor free of dirt and debris, especially in the throttle linkage area. ● Never start the engine/motor without checking to see that the throttle control is in the idle position and that the parking brake is set. ●...
  • Page 10 Additional Warnings (continued) Fueling (continued) ● Always use an original gas cap or an approved OEM replacement. Never fill fuel tank while the vehicle is inside a building. Gasoline vapors can cause injury or death and can pose a fire or explosion risk.

  • Page 11: Nhtsa Safety Notice

    Additional Warnings (continued) Maintenance (continued) ● Store this vehicle in a place where gasoline fumes cannot reach an open flame, spark, or other source of ignition. Drain the fuel tank in a cool well-ventilated area prior to any long-term storage. Never store this vehicle in a close proximity to appliances such as water heaters or furnaces.

  • Page 12: Pre-Ride Checklist

    Pre-Ride Checklist WARNING! ALWAYS PERFORM THE ENTIRE PRE-RIDE CHECKLIST BEFORE USING THE VEHICLE AS THIS CAN HELP YOU SPOT PROBLEMS THAT COULD INTERFERE WITH SAFE VEHICLE OPERATION. FAILURE TO FOLLOW THIS ENTIRE CHECKLIST BEFORE EVERY RIDE CAN CAUSE DEATH, SERIOUS INJURY, AND/OR PROPERTY DAMAGE TO YOURSELF AND/OR OTHERS CARBURETOR LOCATED UNDER...
  • Page 13 Pre-Ride Checklist (continued) Before Starting the Engine/Motor 1. Engine oil level a) Check for leaks b) Tighten filler cap securely. c) Add oil if required. 2. Fuel level a) Add fuel as necessary. b) Do not overfill (no fuel in the filler neck). c) Do not mix oil with gas.
  • Page 14 Pre-Ride Checklist (continued) Before Starting the Engine/Motor 7. Fasteners a) Check that all axle nuts and lug nuts are secure. b) Check for missing fasteners. Replace as necessary. c) Check that all other fasteners are secure. Tighten as necessary. 8. Steering a) Make sure steering turns freely.

  • Page 15: Location Of Warning Labels

    Location of Warning Label Read and follow the warning label on your Scooter. Make sure you understand the label. Keep the label on the Scooter. Do not remove it for any reason. If the label comes off or becomes difficult to read, you should get a replacement by contacting BAJA INC.

  • Page 16: Operation

    Operation Starting the Engine WARNING! ALWAYS RETRACT THE SIDE STAND PRIOR TO STARTING THE VEHICLE If the engine is cold: Balance the scooter on its center stand (1) with the side stand (2) fully re- tracted. Make sure the ignition key is OFF, then rotate the throttle 5-8 times to prime the engine.

  • Page 17: Driving Safely

    Operation (continued) Driving Safely WARNING! FOLLOW ALL OF THE WARNINGS IN THIS OPERATOR’S MANUAL AT ALL TIMES WHILE OPERATING THE SCOOTER. IT IS YOUR RESPONSIBILITY TO KNOW AND OBEY ALL APPLICABLE LOCAL, STATE, AND FEDERAL LAWS. WARNING! NEVER OVERLOAD THE VEHICLE. THE CARRYING CAPACITY IS 331 POUNDS.

  • Page 18: Shutting Off The Engine

    Operation (continued) Shutting off the engine Always shut off the engine by turning the ignition switch to OFF. Stopping the vehicle WARNING! WET, OIL, OR SANDY ROADS REDUCE BRAKING EFFECTIVENESS. HARD BRAKING ON THESE SURFACES COULD LEAD TO LOSS OF CONTROL AND A SERIOUS ACCIDENT.

  • Page 19: Ignition Switch

    Operation (continued) Ignition switch The main ignition switch contains three positions: ● ON (2): The engine can start, the key (1) cannot be removed. ● OFF (3): This position shuts off the engine and allows you to remove the key. ●...

  • Page 20: Right Brake/Switch Assembly

    Operation (continued) Right brake switch assembly Emergency stop switch (1) ● To shut engine off, place the emergency stop switch in the “OFF” position. To start engine, make sure the emergency stop switch is in the “RUN” position. Electric Start Button (2). ●...

  • Page 21: Kick Starter

    Operation (continued) Left brake/switch assembly High/low beam light switch (1): ● To activate high beam, place switch on “Hi” position. To activate low beam, place switch on “Lo” position Horn (5): ● Press the horn button to sound horn. Kick starter Use kick start lever (1) to start engine if battery is drained.

  • Page 22: Instrument Panel

    Operation (continued) Instrument panel Speedometer (1): ● Indicates the current driving speed in both mph and km/h. Battery gauge (2): ● Indicates battery charge. Fuel gauge (3) ● Indicates fuel level. Odometer (4): ● Indicates the total distance vehicle has traveled, in miles Seat lock ●...

  • Page 23: Fuel Tank

    Operation (continued) Fuel tank Locate gas cap under keyed cover on floor-board of scooter. Fill tank with new, clean 90 octane or higher gasoline. Do not overfill tank, do not fill over 1” below filler neck to allow for expansion. WARNING! GASOLINE IS FLAMMABLE AND EXPLOSIVE.

  • Page 24: Battery Installation

    Battery Installation Eye Protection Rubber Gloves WARNING The following procedure is very dangerous and should be performed with the utmost care and attention. Wear protective eyewear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED.
  • Page 25 Battery (continued) Note: The following page is for vehicles with battery’s containing separate electrolyte pack. Preparing the battery: · Place battery on level surface. Remove sealing tape from top. (see figure 20) · Take the electrolyte container out of the plastic bag. ·...
  • Page 26 Battery (continued) How to Initially Charge the battery: Connect the red positive (+) cable to the red positive (+) pole of the battery. (see figure 23) Connect the black negative (-) cable to the black negative (-) pole of the battery. (see figure 24) Note: The red positive (+) cable has a larger diameter than the black negative (-) cable.

  • Page 27: Maintenance

    Maintenance Spark Plug CHECK-UP OF SPARK PLUG Remove spark plug with spark plug wrench. Clean spark plug all around or replace it if it is corroded or there is too much deposit on it. Regulate the gap of the spark plug to 0.7- 0.8mm (.028”...

  • Page 28: Engine Oil

    Maintenance (continued) Engine Oil CHECK-UPS, ADJUSTMENT AND MAINTENANCE Checking the Oil Check the engine oil each time prior to operating the scooter. The oil level should be between the upper and lower lines on the dip stick Set scooter on center stand making sure the ground is level, remove dipstick and clean.

  • Page 29: Changing Engine Oil, Cleaning Oil Screen

    Maintenance (continued) CHANGING ENGINE OIL, CLEANING OIL FILTER SCREEN Remove Oil drain plug (1) located at the bottom left side of the engine and let oil drain into an approved collection container. DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT. SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL.

  • Page 30: Brakes

    Maintenance (continued) BRAKES FRONT HYDRAULIC DISK BRAKE INSPECTION 1. Inspect front disk brake caliper (1) for leakage. If brake fluid leaks, the safety of riding could be affected. 2. Inspect the brake hose (2) for cracks, and joints for leakage. 3.

  • Page 31: Air Filter

    Maintenance (continued) AIR FILTER Air filter (3) is located on the left rear side of the scooter. To remove filter: 1. Remove air filter cover (1) by removing screws. To access top of cover bolts, remove side fender cowling (2) 2.

  • Page 32: Idle Speed Adjustment/Fuel Hose Insp

    Maintenance (continued) IDLE SPEED ADJUSTMENT To adjust the idle speed properly, you need a tachometer. If you do not have one, ask your authorized service center to perform this adjustment. To adjust the idle speed: Start engine and warm it up. Once engine is warm, shut off. Locate and remove battery from under seat.

  • Page 33: Tires

    Maintenance (continued) Tires The scooter is equipped with tires of the size and type listed below: .075 in. Front Rear Size 3.5-10 3.5-10 Tire Tread Condition WARNING Operating this scooter with improper tires, or even improper tire air pressure could be hazardous. If you use improper tires or improper tire air pressure, you may lose control of the scooter.

  • Page 34: Transporting

    Transporting It is best to transport the scooter in the normal position. Carburetor drain screw Before transporting the scooter drain the fuel from the carburetor as follows: Drain fuel from carburetor into an empty container by loosening the carburetor drain screw. The carburetor drain screw is located on the left hand bottom of the scooter at the center stand pivot point.

  • Page 35: Storage Procedure

    Storage Procedure If you do not use your scooter for a long time, it will need special service requiring appropriate materials, equipment and skill. For this reason, we recommend that you trust this maintenance work to your authorized service center. If you wish to service the machine for storage yourself, follow the general guidelines below: VEHICLE Place the vehicle on level ground and wash the entire vehicle.

  • Page 36: Maintenance Chart

    Periodic Maintenance Chart...

  • Page 37: Troubleshooting

    Troubleshooting This troubleshooting guide is provided to help you to find the cause of some common complaints. COMPLAINT: Engine is hard to start or does not start at all. Something is probably wrong with the fuel system or ignition system. CAUTION Failing to troubleshoot a problem correctly would damage your Dirt Bike.

  • Page 38: Ignition System Check

    Trouble shooting (Continued) Ignition System Check Remove the spark plug and reattach it to the spark plug lead. Turn ignition key to the “RUN” position. Slide the engine stop switch to the “Run” position. Push the electric button “START “(grey button). If the ignition system is operating properly, a blue spark should jump across the spark plug gap.

  • Page 39: Specifications

    Specifications DESCRIPTION DATA Overall length 1891mm (75.45 inches) Overall width 872mm (34.33 inches) Overall height 1090mm (42.91 inches) Wheel Base 1255mm (49.41 inches) Dead weight 97kg (214lbs.) Payload 150kg (331lbs.) Suspension Telescopic forks - Front, Mono shock-Rear Transmission Clutch Auto, Centrifugal Engine type 4- Stroke / Air cooled Lubrication method...

  • Page 40: Serial Number Location

    VIN. AND SERIAL NUMBER LOCATION You need to know the VIN# and engine serial numbers to receive warranty work, theft recovery and consumer safety information. You also need these numbers to help your authorized service center or BAJA INC. order parts. The VIN# is stamped on front of scooter just above the front floor base.

  • Page 41: Emission Control System Warranty

    BAJA INC. – EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease, or company vehicle, whichever comes first and continues for 60 months after that date, or 12,000km, whichever comes first, provided there has been no abuse, neglect or improper maintenance of your vehicle.
  • Page 42 If an emergency situation exists when a warranted part or a dealer is not reasonably available to the owner, repairs may be performed at any available service establishment, or by the owner, us- ing any replacement part. The Distributor shall reimburse the owner for the expenses, including diagnostic charges, not to exceed the Distributor’s suggested retail price for all warranted parts replaced and labor charges based on the Distributor’s recommend time allowance for the war- ranty repair and the geographically appropriate hourly labor rate.
  • Page 43 BAJA INC. P.O. Box 61150 Phoenix, AZ 85082 Tel: 602-443-9180 Toll Free: 888-863-2252...

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