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405 Barbeque
Assembly Manual
85-3003-4 (G43702) Propane
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
If pre-assembled, leave this manual with unit for
consumer's future reference.
For product inquiries, parts, warranty and
troubleshooting support, please call 1-877-707-5463.
Manual Revision #: 07012009 SA
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Summary of Contents for Master Chef 405
- Page 1 405 Barbeque Assembly Manual 85-3003-4 (G43702) Propane 1 YEAR LIMITED WARRANTY READ AND SAVE MANUAL FOR FUTURE REFERENCE. If pre-assembled, leave this manual with unit for consumer’s future reference. For product inquiries, parts, warranty and troubleshooting support, please call 1-877-707-5463.
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Page 2: Hardware Pack
HARDWARE PACK TOOLS NEEDED FOR ASSEMBLY KEY # DESCRIPTION PART NUMBER QUANTITY No. 10 x 13 Screw 20124-10013-036 • #2 Phillips screwdriver (long and short) No. 10 x 30 Screw 20124-10030-036 No. 10 Nut 31224-10000-036 • ¼” Slotted screwdriver (long and short) Hinge Pin G306-0005-9088 •... - Page 3 PARTS LIST (PROPANE) FOR 85-3003-4 (G43702) EXPLODED DIAGRAM (PROPANE) FOR 85-3003-4 (G43702) KEY # QUANTITY DESCRIPTION PART NO. Top lid assembly G437-0026-01 Thermometer G305-0039-01 Top lid handle G306-0002-01 Upper hinge G206-0002-02 Burner box assembly G437-1301-01 Lower hinge G210-0019-01 ASSEMBLY SAFETY Burner G437-1400-01 MANUAL...
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Page 4: Assembly Instructions
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS a. Assemble the upper front panel (DE) to the TWO PEOPLE REQUIRED FOR ALL left and right, front cart side panels (DB & DA), ASSEMBLY STEPS as shown. Insert the tank exclusion (EI) into the right and YOU WILL NEED: left cart side panels (DA &... - Page 5 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS a. Assemble the tank heat shield (EG) to the a. Insert the front and back end caps (DG &DH) center support bar located on the left cart side to the bottom of the right cart panel (DA), as shown.
- Page 6 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS a. Assemble the valve assembly (CB) to the Position the Burner box assembly (BA) onto the control panel (CA). burner box support brace (DA & DB) located at the top of the right and left cart side panels . YOU WILL NEED: TIP: Before assembling make sure the burner (BC) engages the valve assembly (CB).
- Page 7 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS The lid (AA) should then be assembled to the Install the hardware into the burner box burner box (BA). assembly (BA) to support the fl ame tamer (BF). YOU WILL NEED: YOU WILL NEED: Position the fl ame tamer (BF) into the burner box Connect the main burner electrode wire (BE) to assembly (BA), using the hardware assembled in the igniter (CG), as shown.
- Page 8 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS Attach the grease cup hook (CH) to the bottom of Assemble right side shelf table (EA), and left side the burner box assembly (BA) as shown. Position burner table (EB) to the left and right cart side the grease cup (CI) into the grease cup hook (CH), panels , as shown.
- Page 9 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS a. Assemble the side burner valve (CD) onto the a. Use the side burner clip (#12) to secure the side control panel of the side burner table (EB), as burner orifi ce to the side burner valve (CD). shown.
- Page 10 ASSEMBLY INSTRUCTIONS LP CYLINDER IS SOLD SEPARATELY. Fill and leak test the LP cylinder before attaching to BBQ. Once LP cylinder has been fi lled and leak checked, locate the tank support bar on the bottom of the left cart side panel and place LP cylinder in the grooves of the tank support bar.
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