Summary of Contents for Sun Microsystems Sun Fire V1280
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Sun Fire V1280 Service Manual ™ Sun Microsystems, Inc. 4150 Network Circle Santa Clara, CA 95054 U.S.A. 650-960-1300 Part No. 816-0205-10 September 2002, Revision Send comments about this document to: docfeedback@sun.com...
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LOOK GUIs and otherwise comply with Sun’s written license agreements. Use, duplication, or disclosure by the U.S. Government is subject to restrictions set forth in the Sun Microsystems, Inc. license agreements and as provided in DFARS 227.7202-1(a) and 227.7202-3(a) (1995), DFARS 252.227-7013(c)(1)(ii) (Oct. 1998), FAR 12.212(a) (1995), FAR 52.227-19, or FAR 52.227-14 (ALT III), as applicable.
Contents Part I Troubleshooting Fault Isolation 1–1 Basic Troubleshooting 1–1 1.1.1 Power Distribution 1–2 1.1.1.1 Normal Operation 1–2 1.1.1.2 Abnormal Operation 1–2 1.1.2 Fan Tray 1–3 1.1.3 System Controller 1–3 1.1.4 System Controller Booting (Normal Operation) 1–3 1.1.5 System Controller Messages 1–4 SunVTS 1–4 Power On Self Test (POST) 1–5 1.3.1...
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1.3.5 POST Output 1–12 1.3.5.1 diag-level Variable Set to max 1–12 1.3.5.2 diag-level Variable Set to min 1–24 Other Fault Isolation Aids 1–28 1.4.1 System Controller 1–28 1.4.1.1 System Controller CLI 1–29 1.4.1.2 ECC and Parity Errors 1–29 1.4.2 Interpreting LEDs 1–29 1.4.3 Dynamic Reconfiguration (DR) 1–37 1.4.4...
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Powering On and Off 3–1 Using the Power (On/Standby) Switch 3–1 Powering On 3–2 3.2.1 Initial Power-On 3–2 3.2.2 Powering On from Standby Mode 3–3 3.2.2.1 Using the On/Standby Switch 3–3 3.2.2.2 Using the LOM poweron Command 3–3 Powering Off 3–4 3.3.1 Bringing the System to Standby Mode 3–4 3.3.1.1...
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SCC Reader 4–14 4.5.1 To Remove the SCC Reader 4–14 4.5.2 To Install the SCC Reader 4–17 Removable Media Bay 4–17 4.6.1 To Remove the Media Bay 4–18 4.6.2 To Install the Media Bay 4–20 Cooling Subsystem 5–1 Main Fans 5–1 5.1.1 To Remove a Main Fan 5–1 5.1.2...
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Part IV Appendices A. Parts List A–1 B. Connector Pinouts B–1 Gigabit Ethernet Connectors B–3 Serial Connectors B–4 SCSI Connector B–5 B.3.1 SCSI Implementation B–6 10/100 LOM/System Controller Ethernet Connector B–7 B.4.1 TPE Cable-Type Connectivity B–7 Alarms Port B–8 Index Index–1 Contents viii...
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Attaching the Antistatic Wrist Strap – Right-Hand Side 2–6 FIGURE 2-1 Attaching the Antistatic Wrist Strap – Left-Hand Side 2–6 FIGURE 2-2 Sun Fire V1280 Server Power (On/Standby) Switch04 3–1 FIGURE 3-1 Releasing the Hard Disk Drive Ejector 4–3 FIGURE 4-1 Ejecting the Hard Disk Drive 4–3...
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DIMM Slot Numbers 7–8 FIGURE 7-5 Removing the DIMM Cover 7–9 FIGURE 7-6 Removing a DIMM 7–10 FIGURE 7-7 Installing a DIMM 7–11 FIGURE 7-8 Opening the Media Bay Cover 8–2 FIGURE 8-1 Sun Fire V1280 Service Manual • September 2002...
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Unlocking the IB_SSC Assembly Ejector Levers 8–3 FIGURE 8-2 Raising a IB_SSC Assembly Halfway Utilizing the Anti-Gravity Guides 8–4 FIGURE 8-3 Opening the PCI Bay Cover 8–7 FIGURE 8-4 Removing the PCI Card Retaining Screw 8–8 FIGURE 8-5 Removing a PCI Card 8–8 FIGURE 8-6 Unlocking the L2 Repeater Board Ejector Levers 9–2 FIGURE 9-1...
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Sun Fire V1280 Service Manual • September 2002...
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Tables FRU LED Status 1–2 TABLE 1-1 SunVTS Documentation 1–4 TABLE 1-2 POST Configuration Parameters 1–8 TABLE 1-3 System (Enclosure-Level) Indicator LED Functions 1–31 TABLE 1-4 CPU/Memory board, Repeater Board, Fan, and Power Supply Indicator States 1–32 TABLE 1-5 Safety Precautions 2–2 TABLE 2-1 Symbols 2–2 TABLE 2-2...
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Sun Fire V1280 Service Manual • September 2002...
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Code Samples POST Output Using diag-level max Setting 1-13 CODE EXAMPLE 1-1 POST Output Using diag-level min Setting 1-25 CODE EXAMPLE 1-2...
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Sun Fire V1280 Service Manual • September 2002...
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Preface This manual describes all the procedures necessary to complete all service and maintenance on a Sun Fire V1280 system. How This Book Is Organized Part I: Troubleshooting Chapter 1 describes how to isolate faults. Part II: Preparing for Service Chapter 2 lists the required safety procedures.
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Chapter 11 describes how to replace the baseplane. Chapter 12 describes how to replace the antigravity c;lutch mechanism. Part IV: Appendices Appendix A contains details of individual field-replaceable parts. Appendix B describes the I/O connector pinouts. xviii Sun Fire V1280 Service Manual • September 2002...
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Typographic Conventions Typeface Meaning Examples The names of commands, files, Edit your.login file. AaBbCc123 and directories; on-screen Use ls -a to list all files. computer output % You have mail. What you type, when AaBbCc123 contrasted with on-screen Password: computer output AaBbCc123 Book titles, new words or terms, Read Chapter 6 in the User’s Guide.
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Sun is interested in improving its documentation and welcomes your comments and suggestions. You can email your comments to Sun at: docfeedback@sun.com Please include the part number (816-0205-10) of your document in the subject line of your email. xx Sun Fire V1280 Service Manual • September 2002...
Refer also to the Sun Fire V1280 System Administration Guide. Basic Troubleshooting In a functioning Sun Fire V1280 system with no known problems, there should not be any Fault LEDs on the enclosure or any FRU. In addition, the syslog file and the administrative console should show no error messages.
FRUs. Further, check that the LEDs on the involved FRUs are as indicated in the following sections. 1.1.1.1 Normal Operation In a properly operating Sun Fire V1280 system, all LEDs on the FRUs should be as indicated in TABLE 1-1 FRU LED Status...
1.1.2 Fan Tray The system has a fan tray assembly that cools all components in the system. A faulty fan tray can be identified through physical inspection or by inspecting the LEDs (see Section 1.4.2, “Interpreting LEDs” on page 1-29). Following the failure of a fan, the remaining working fans are all turned to high by the System Controller to compensate for the reduced airflow.
SunVTS Test Reference Manual Describes each SunVTS test; provides various test options and command line arguments SunVTS Quick Reference Card Provides overview of vtsui interface features Sun Fire V1280 Service Manual • September 2002...
Power On Self Test (POST) This section contains procedures to initiate the Sun Fire V1280 system unit power-on self-test diagnostics. Procedures are also included to support pre-POST preparation, POST data interpretation and the bypassing of POST diagnostics. The Sun Fire V1280 system is designed with an intelligent System Controller (SC) which is used for configuring, monitoring, recovering (from errors) and controlling the system.
SCPOST is resident in the Flash PROM on the System Controller board. When entered, SCPOST will initialize and test System Controller components according to the diagnostics level specified by the LOM setupsc command. Sun Fire V1280 Service Manual • September 2002...
1.3.2 SPOST System POST (SPOST) is resident in the Flash PROM on the System Controller within the Java classes and methods of ScApp/LOM. It controls and sequences LPOST (CPU and I/O) and collects the results from LPOST tests. When entered, SPOST will initialize and test System Controller components according to the diagnostics level specified by the OBP setting diag-level.
All system board components are tested using few tests with quick few test patterns. Runs all tests at the default level plus more exhaustive mem1 DRAM and SRAM test algorithms. Sun Fire V1280 Service Manual • September 2002...
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POST Configuration Parameters (Continued) TABLE 1-3 Parameter Value Description This is the same as mem1 with the addition of a DRAM test mem2 that does explicit compare operations of the DRAM data. No status messages are displayed. verbosity-level Test names status messages, and error messages are (default value) displayed.
Setting up a tip connection to another workstation or terminal to view POST progress and error messages. See Section 1.3.4.1, “To Set Up a tip Connection” on page 1-10. Verifying baud rates between a Sun Fire V1280 and a terminal. See Section 1.3.4.2, “To Verify the Baud Rate” on page 1-11. 1.3.4.1...
Note – The example shows connection to serial port B, ttyb. 3. To use serial port A: a. Copy and paste the following: hardwire:\ :dv=/dev/term/b:br#9600:el=^C^S^Q^U^D:ie=%$:oe=^D: b. Then modify as follows: hardwire:\ :dv=/dev/term/a:br#9600:el=^C^S^Q^U^D:ie=%$:oe=^D: 4. In a shell tool window on the Sun workstation, type tip hardwire. Verify the response: hostname% tip hardwire connected...
A POST CODE EXAMPLE 1-1 output with diag-level set to max. Note – xxxx placeholders used in table entries represent numeric values which can change without notice. 1-12 Sun Fire V1280 Service Manual • September 2002...
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2002/03/01 08:54 {/N0/SB0/P1} @(#) lpost 5.12.0003 2002/03/01 08:54 {/N0/SB0/P0} Copyright 2001 Sun Microsystems, Inc. All rights reserved. {/N0/SB0/P0} Subtest: Setting Fireplane Config Registers {/N0/SB0/P0} Subtest: Display CPU Version, frequency {/N0/SB0/P0} Version register = 003e0014.54000507 {/N0/SB0/P0} Cpu/System ratio = 5, cpu actual frequency = 750 {/N0/SB0/P1} Copyright 2001 Sun Microsystems, Inc.
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{/N0/SB0/P2} Subtest: W-Cache RAM Test {/N0/SB0/P3} Subtest: W-Cache RAM Test {/N0/SB0/P0} Subtest: W-Cache RAM Test {/N0/SB0/P1} Subtest: W-Cache RAM Test {/N0/SB0/P2} Subtest: W-Cache TAGS Test {/N0/SB0/P3} Subtest: W-Cache TAGS Test {/N0/SB0/P0} Subtest: W-Cache TAGS Test 1-14 Sun Fire V1280 Service Manual • September 2002...
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POST Output Using diag-level max Setting (Continued) CODE EXAMPLE 1-1 {/N0/SB0/P1} Subtest: W-Cache TAGS Test {/N0/SB0/P2} Subtest: W-Cache Valid bit Test {/N0/SB0/P3} Subtest: W-Cache Valid bit Test {/N0/SB0/P0} Subtest: W-Cache Valid bit Test {/N0/SB0/P1} Subtest: W-Cache Valid bit Test {/N0/SB0/P2} Subtest: W-Cache Bank valid bit Test {/N0/SB0/P3} Subtest: W-Cache Bank valid bit Test {/N0/SB0/P0} Subtest: W-Cache Bank valid bit Test {/N0/SB0/P1} Subtest: W-Cache Bank valid bit Test...
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{/N0/SB0/P1} Subtest: E-Cache TAGS Test {/N0/SB0/P2} Subtest: Fast Init. Verification Test {/N0/SB0/P3} Subtest: Fast Init. Verification Test {/N0/SB0/P0} Subtest: Fast Init. Verification Test {/N0/SB0/P1} Subtest: Fast Init. Verification Test {/N0/SB0/P2} Subtest: E-Cache TAGS ECC Test 1-16 Sun Fire V1280 Service Manual • September 2002...
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POST Output Using diag-level max Setting (Continued) CODE EXAMPLE 1-1 {/N0/SB0/P3} Subtest: E-Cache TAGS ECC Test {/N0/SB0/P0} Subtest: E-Cache TAGS ECC Test {/N0/SB0/P1} Subtest: E-Cache TAGS ECC Test {/N0/SB0/P0} Running Enable MMU {/N0/SB0/P1} Running Enable MMU {/N0/SB0/P0} Subtest: IMMU Initialization {/N0/SB0/P1} Subtest: IMMU Initialization {/N0/SB0/P2} Running Enable MMU {/N0/SB0/P3} Running Enable MMU...
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POST Output Using diag-level max Setting (Continued) CODE EXAMPLE 1-1 {/N0/SB0/P3} Subtest: Memory MATS+ {/N0/SB0/P2} Subtest: Memory MARCH C- {/N0/SB0/P3} Subtest: Memory MARCH C- {/N0/SB0/P3} Subtest: Memory Alternating Multiple Access Selection {/N0/SB0/P2} Subtest: Memory Alternating Multiple Access Selection {/N0/SB0/P0} Subtest: Memory MARCH C- {/N0/SB0/P1} Subtest: Memory MARCH C- {/N0/SB0/P0} Subtest: Memory Alternating Multiple Access Selection {/N0/SB0/P1} Subtest: Memory Alternating Multiple Access Selection...
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{/N0/SB0/P0} Subtest: SPARC Atomic Instruction Test {/N0/SB0/P1} Subtest: SPARC Atomic Instruction Test {/N0/SB0/P2} Subtest: SPARC Atomic Instruction Test {/N0/SB0/P3} Subtest: SPARC Atomic Instruction Test {/N0/SB0/P0} Subtest: Non SPARC Atomic Instruction Test 1-20 Sun Fire V1280 Service Manual • September 2002...
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POST Output Using diag-level max Setting (Continued) CODE EXAMPLE 1-1 {/N0/SB0/P1} Subtest: Non SPARC Atomic Instruction Test {/N0/SB0/P2} Subtest: Non SPARC Atomic Instruction Test {/N0/SB0/P3} Subtest: Non SPARC Atomic Instruction Test {/N0/SB0/P0} Subtest: SOFTINT Register and Interrupt Test {/N0/SB0/P1} Subtest: SOFTINT Register and Interrupt Test {/N0/SB0/P2} Subtest: SOFTINT Register and Interrupt Test {/N0/SB0/P3} Subtest: SOFTINT Register and Interrupt Test {/N0/SB0/P0} Subtest: CPU Tick and Tick Compare Registers Test...
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{/N0/SB0/P0} System PCI IO post code running from memory {/N0/SB0/P0} @(#) lpost 5.12.0003 2002/03/01 09:00 {/N0/SB0/P0} Copyright 2001 Sun Microsystems, Inc. All rights reserved. {/N0/SB0/P0} Subtest: PCI IO Controller Register Initialization for aid 0x18 {/N0/SB0/P0} Running PCI IO Controller Functional Tests {/N0/SB0/P0} Subtest: PCI IO Controller IOMMU...
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{/N0/SB0/P0} Running Ethernet1 Tests {/N0/SB0/P0} Subtest: Ethernet1 PCI Config Space Test for aid 0x19 {/N0/SB0/P0} @(#) lpost 5.12.0003 2002/03/01 08:54 {/N0/SB0/P0} Copyright 2001 Sun Microsystems, Inc. All rights reserved. {/N0/IB6/P0} Passed {/N0/IB6/P1} Passed Testing domain ... {/N0/SB0/P0} Running Domain Level Tests...
When diag-level is set to min, POST enables an abbreviated set of diagnostic- level tests. This mode requires up to eight minutes to complete, depending on system configuration. identifies a serial port A POST output with CODE EXAMPLE 3-2 diag-level set to min. 1-24 Sun Fire V1280 Service Manual • September 2002...
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CODE EXAMPLE 1-2 .{/N0/SB0/P0} @(#) lpost 5.13.0006 2002/06/18 15:28 {/N0/SB0/P0} Copyright 2001 Sun Microsystems, Inc. All rights reserved........{/N0/SB0/P0} Running PCI IO Controller ic Tests {/N0/SB0/P0} Jumping to memory 00000000.00000020 [00000010] {/N0/SB0/P0} System PCI IO post code running from memory {/N0/SB0/P0} @(#) lpost 5.13.0005...
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POST Output Using diag-level min Setting (Continued) CODE EXAMPLE 1-2 {/N0/SB2/P2} Copyright 2001 Sun Microsystems, Inc. All rights reserved. {/N0/SB2/P3} Copyright 2001 Sun Microsystems, Inc. All rights reserved. {/N0/SB4/P0} Copyright 2001 Sun Microsystems, Inc. All rights reserved. {/N0/SB4/P1} Copyright 2001 Sun Microsystems, Inc. All rights reserved.
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POST Output Using diag-level min Setting (Continued) CODE EXAMPLE 1-2 {/N0/SB0/P0} CPU 17 clearing 00000002.aae83400 to 00000003.002e2680 {/N0/SB0/P0} CPU 18 clearing 00000003.002e2680 to 00000003.55741900 {/N0/SB0/P0} CPU 19 clearing 00000003.55741900 to 00000003.aaba0b80 {/N0/SB0/P0} CPU 0 clearing 00000003.aaba0b80 to 00000004.00000000 {/N0/SB0/P0} CPU 1 clearing 00000020.00000000 to 00000020.55555540 {/N0/SB0/P0} CPU 2 clearing 00000020.55555540 to 00000020.aaaaaa80 {/N0/SB0/P0}...
CPU/Memory boards, I/O board and Fireplane switches. The BootBus Controller (SBBC) located on the SC board determines the action to take on the errors. Typical actions would be: Set the appropriate error status bits 1-28 Sun Fire V1280 Service Manual • September 2002...
Assert Error Pause to stop further address packets Interrupt the SC. At this point the SC software takes over, reading the various error status registers to find out what happened. After detecting the cause of the error the SC may decide whether the error is recoverable or not.
SYSTEM ALARM POWER SOURCE SERVICE REQUIRED System Active Locator UNIX Running Source A and Source B System Fault Top Access Required Alarm1 and Alarm2 System Indicator Board FIGURE 1-2 1-30 Sun Fire V1280 Service Manual • September 2002...
The enclosure-level indicator LEDs function as shown in TABLE 1-4 System (Enclosure-Level) Indicator LED Functions TABLE 1-4 Name Colour Function Locator White Normally off; can be lit by user command. System Fault Amber Lights when the LOM detects a fault. System Active Green Lights when power is applied to the system (that is, when the...
Note – For power supplies, as long as a minimum of two power supplies are powered (with only the Power LED lit) one of the the other power supplies can be removed. 1-32 Sun Fire V1280 Service Manual • September 2002...
L2 Repeaters IB_SSC IB Fans PUSH DOWN EVENLY PUSH DOWN EVENLY SYSTEM TO SEAT CONNECTOR TO SEAT CONNECTOR WEIGHT: 12kg/26.5lbs FRONT PUSH DOWN EVENLY PUSH DOWN EVENLY TO SEAT CONNECTOR TO SEAT CONNECTOR SYSTEM WEIGHT: 12kg/26.5lbs FRONT PUSH DOWN EVENLY PUSH DOWN EVENLY SYSTEM TO SEAT CONNECTOR...
PUSH DOWN EVENLY TO SEAT CONNECTOR L2 Repeater Indicator LEDs FIGURE 1-6 IB FAN0 IB FAN1 PUSH DOWN EVENLY IB - SSC TO SEAT CONNECTOR IB_SSC and IB Fan Indicator LEDs FIGURE 1-7 1-34 Sun Fire V1280 Service Manual • September 2002...
SYSTEM ALARM POWER SOURCE SERVICE REQUIRED Fans FAN 7 FAN 6 Fan tray Hard disk drive SOURCE B FAN 5 FAN 4 SOURCE B FAN 3 SOURCE B Power supply FAN 2 FAN 1 FAN 0 Module Indicator LED Locations – Front of System FIGURE 1-8 Chapter 1 Fault Isolation 1-35...
FAN 5 Fault FAN 4 Power Fan fault Fault FAN 3 FAN 2 Power supply FAN 1 FAN 0 Power Supply, Hard Disk Drive, Fan and Fan Tray Indicator LEDs FIGURE 1-9 1-36 Sun Fire V1280 Service Manual • September 2002...
A DR operation has three distinct steps: Dynamic detach Hot replace Dynamic attach For instructions on how to use the DR software, refer to the Sun Fire V1280 System Administration Guide. 1.4.4 Automatic System Reconfiguration (ASR) Automatic system reconfiguration is a feature of the System Controller software that runs whenever a configuration is performed.
Sun hardware and software. It contains proactive alerts for avoiding problems before they happen, and it provides helpful hints and guides for getting the most out of your Sun hardware and software. 1-38 Sun Fire V1280 Service Manual • September 2002...
Refer to the prtfru manpage and Solaris documentation for more details. 1.4.8.2 System Controller inventory Command Shows the contents of a FRU SEPROM. Refer to the Sun Fire V1280 System Controller Command Reference Manual for more details. Chapter 1 Fault Isolation 1-39...
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C H A P T E R Safety and Tool Requirements This chapter describes the safety and system precautions you must take when servicing the system. It also lists the tools and equipment you will need. Note – Many illustrations in this manual show the front doors removed. This is simply for clarity –...
Component or system is active when the green Active LED is lit. ACTIVE OK TO You can safely remove board or component from the system when the REMOVE OK to Remove LED (amber) is lit. Sun Fire V1280 Service Manual • September 2002...
Symbols (Continued) TABLE 2-2 Symbol Description Meaning FAULT The component or system has a fault when the Fault LED (amber) is lit, PROTECTIVE Protective ground. EARTH CHASSIS Frame or chassis ground. System Precautions Ensure that the voltage and frequency of the power outlet to be used matches the electrical rating labels on the equipment.
If a heatsink is loose or broken, obtain a replacement board. Caution – The heatsinks can be damaged by improper packaging. When storing or shipping a board, ensure that the heatsinks have sufficient protection. Sun Fire V1280 Service Manual • September 2002...
Filler Boards and Filler Panels Filler boards and panels, which are physically inserted into the board or card slot, are used for EMI protection and for air flow. In order to prevent the system from overheating when you remove a CPU/Memory board from a system, install a filler board.
Attaching the Antistatic Wrist Strap – Right-Hand Side FIGURE 2-1 Attaching the Antistatic Wrist Strap – Left-Hand Side FIGURE 2-2 Sun Fire V1280 Service Manual • September 2002...
Tools Required For the procedures in this document, you will need these tools: Screwdriver, Phillips #2 Screwdriver, Phillips #2 with short shank (‘stubby’) (baseplane removal) Needlenose pliers (connector removal) ESD mat ESD grounding wrist strap or foot strap Chapter 2 Safety and Tool Requirements...
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Sun Fire V1280 Service Manual • September 2002...
Caution – The power switch is not an On/Off switch, it is an On/Standby switch. It does not isolate the equipment. The power (On/Standby) switch of the Sun Fire V1280 server is a rocker type, momentary action switch. It controls only low voltage signals and no high voltage circuits pass through it.
Source A and Source B indicators. The IB_SSC assembly Power LED will also be illuminated, but not visible from the front of the system. Note – Fan 3 is the only fan that will be powered up. Sun Fire V1280 Service Manual • September 2002...
Note – The poweron all command only powers on the system boards; it does not boot Solaris. Refer to the Sun Fire V1280 System Controller Command Reference Manual for a full description of the poweron command. Chapter 3 Powering On and Off...
Source A and Source B indicators. The IB_SSC assembly Active LED will also be illuminated, but not visible from the front of the system. Sun Fire V1280 Service Manual • September 2002...
Source B indicators. The IB_SSC assembly Active LED will also be illuminated, but not visible from the front of the system. Refer to the Sun Fire V1280 System Controller Command Reference Manual for a full description of the LOM shutdown command.
Refer to the Sun Fire V1280 System Controller Command Reference Manual for a full description of the poweroff command. 3.3.1.5 Sending the poweroff Command Using the On/Standby Switch Press the On/Standby switch to the left and hold it for at least four seconds.
C H A P T E R Storage Devices This chapter describes how to remove and install hard disk, tape and DVD drives, the SCC reader, and the removable media bay. It contains the following sections: Section 4.1, “Hard Disk Drives” on page 4-2 Section 4.2, “Tape Drive”...
Place a grounded ESD mat close to the system. 4. Lower the grille in fromt of the hard disk drives. 5. Push the handle latch to the right to open the drive handle. Refer to FIGURE 4-1 Sun Fire V1280 Service Manual • September 2002...
Releasing the Hard Disk Drive Ejector FIGURE 4-1 6. Extend the drive handle to disconnect the drive from the system. Refer to FIGURE 4-2 Ejecting the Hard Disk Drive FIGURE 4-2 Chapter 4 Storage Devices...
3. Lower the grille in front of the hard disk drives. 4. Push the hard disk drive into the bay as far as it will go. Sun Fire V1280 Service Manual • September 2002...
5. Close the drive handle to connect the drive to the system. 6. Detach the antistatic wrist strap. 7. Close the front door of the system. 8. Reconfigure if necessary, and ensure that the LEDs are no longer lit. Tape Drive Caution –...
6. Open the media bay cover. Loosen the latch securing screw, lift the latch and raise the cover. Refer to FIGURE 4-6 7. Remove the DAT drive filler module by pulling it forwards. Sun Fire V1280 Service Manual • September 2002...
8. Remove the front of the blank module by removing the two countersunk screws. This part can be discarded. Refer to FIGURE 4-4 Dismantling the DAT Filler Panel FIGURE 4-4 Chapter 4 Storage Devices...
13. Close the media bay cover and tighten the latch securing screw. 14. Detach the antistatic wrist strap. 15. Close the front door of the system. 16. Slide the system back into the rack and secure it. Sun Fire V1280 Service Manual • September 2002...
17. Retract the rack stabilization device, if fitted. 18. Power on the system. Refer to Section 3.2, “Powering On” on page 3-2. 19. Take the system down to the OpenBoot PROM ok prompt and type: ok boot -r DVD-ROM Drive Caution –...
7. Inside the media bay, push the metal latch retaining the drive to the right. You can now withdraw the drive from the backplane connector by firmly pulling it from the front of the system. Refer to FIGURE 4-7 4-10 Sun Fire V1280 Service Manual • September 2002...
Removing the DVD-ROM Drive FIGURE 4-7 8. Place the drive on an ESD mat. 9. If required, install a new drive as described in “To Install the DVD-ROM Drive” on page 4-11. 10. Close the media bay cover and tighten the latch securing screw. 11.
Place a grounded ESD mat close to the system. 6. Open the media bay cover. Loosen the latch securing screw, lift the latch and raise the cover. Refer to FIGURE 4-6 4-12 Sun Fire V1280 Service Manual • September 2002...
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7. Inside the media bay, push the metal latch retaining the DVD-ROM drive to the right. You can now withdraw the drive from the backplane connector by firmly pulling it from the front of the system. Refer to FIGURE 4-7 8.
Place a grounded ESD mat close to the system. 5. Remove the system configuration card. 6. Open the media bay cover. Loosen the latch securing screw, release the latch and lift the cover open. Refer to FIGURE 4-6 4-14 Sun Fire V1280 Service Manual • September 2002...
7. Disconnect the IDE ribbon cable and the SCC reader cable. Refer to FIGURE 4-8 Disconnecting the SCCR Cables FIGURE 4-8 Chapter 4 Storage Devices 4-15...
Loosening the SCC Reader Captive Screw FIGURE 4-9 9. Lift the reader off its locating pins and place it on an ESD mat. Refer to FIGURE 4-10 Removing the SCC Reader FIGURE 4-10 4-16 Sun Fire V1280 Service Manual • September 2002...
4.5.2 To Install the SCC Reader 1. Power off the system and remove the input power connector(s). Refer to Section 3.3, “Powering Off” on page 3-4. 2. Deploy the rack stabilization device, if fitted. 3. Extend the system from the rack. Loosen the captive screws securing the system to the rack and gently pull it out on its slides.
Refer to Section 4.1.1, “To Remove a Hard Disk Drive” on page 4-2, Section 4.5.1, “To Remove the SCC Reader” on page 4-14 and FIGURE 4-11 Removing Cables from the IB_SSC Assembly to the Media Bay FIGURE 4-11 4-18 Sun Fire V1280 Service Manual • September 2002...
8. Locate the convex spring behind the right-hand side of the media bay and press it in so it becomes concave. Refer to FIGURE 4-12 Releasing the Media Bay Retaining Spring FIGURE 4-12 9. Grasping the metal blade at the front, withdraw the media bay a short distance from the system chassis.
4. Push the media bay fully home until the metal tag engages. 5. Reconnect the remaining cables. 6. Remove the wrist strap. 7. Slide the system into the rack and secure it. 4-20 Sun Fire V1280 Service Manual • September 2002...
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8. Retract the rack stabilization device, if fitted. Chapter 4 Storage Devices 4-21...
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C H A P T E R Cooling Subsystem This chapter describes how to remove and install the main system fans and fan tray, and the IB fans. Individual fans can be replaced without powering down the system. Replacing the main fan tray requires that the system be powered down.
5. Unscrew the appropriate captive screw retaining the fan. Caution – There is no finger guard on the reverse side of the fan. Take care to hold the fan only by the sides of the assembly. Sun Fire V1280 Service Manual • September 2002...
Loosening the Fan Retaining Screw FIGURE 5-2 6. Remove the fan and place on an ESD mat. Refer to FIGURE 5-3 Removing a Fan FIGURE 5-3 Chapter 5 Cooling Subsystem...
1. Power off the system and remove the input power connector(s). Refer to Section 3.3, “Powering Off” on page 3-4. 2. Open the front doors of the system. 3. Attach the wrist strap. Refer to Section 2.6, “Antistatic Precautions” on page 2-5. Sun Fire V1280 Service Manual • September 2002...
4. Unlatch and unplug the fan tray power connector. Refer to FIGURE 5-4 Removing the Fan Tray Power Connector FIGURE 5-4 5. Remove the system indicator board connector retaining clip and unplug the connector. Refer to Section 10.1, “Removing the System Indicator Board” on page 10-1. 6.
7. Pull the tray slightly to the right to disengage the mounting lugs. Refer to FIGURE 5-6 Removing the Fan Tray FIGURE 5-6 8. Remove the tray and place it on an ESD mat. Sun Fire V1280 Service Manual • September 2002...
5.2.2 To Install the Fan Tray 1. Open the front doors of the system. 2. Attach the wrist strap. Refer to Section 2.6, “Antistatic Precautions” on page 2-5. 3. Orient the tray so that the mounting lugs align with the cutouts in the system chassis on the left-hand side.
Refer to Section 2.6, “Antistatic Precautions” on page 2-5. 4. Open the IB fan cover. Loosen the latch retaining screw, unlatch the cover and open it. Refer to FIGURE 5-7 Opening the IB Fan Cover FIGURE 5-7 Sun Fire V1280 Service Manual • September 2002...
5. Identify the fan to be removed and unplug its power connector. Refer to FIGURE 1-7 FIGURE 5-8 Identifying the Fan Connector FIGURE 5-8 Caution – Wait at least ten seconds before removing the fan to allow it to stop rotating.
3. Attach the wrist strap. Refer to Section 2.6, “Antistatic Precautions” on page 2-5. 4. Open the IB fan cover. Loosen the latch retaining screw, unlatch the cover and open it. Refer to FIGURE 5-7 5-10 Sun Fire V1280 Service Manual • September 2002...
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5. Use the metal loop to lower the fan into the chassis. 6. Plug in the fan’s power connector. Caution – If the system is powered on, the fan will start as soon as the connector is inserted. 7. Close and latch the fan cover. 8.
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5-12 Sun Fire V1280 Service Manual • September 2002...
C H A P T E R Power Subsystem This chapter described how to remove and install the various parts of the power subsystems. It contains the following sections: Section 6.1, “Power Supplies” on page 6-1 Section 6.2, “Power Inlet Box” on page 6-3 Section 6.3, “Power Distribution Board”...
4. Push in the metal spring on the left of the power supply, pull open the ejector lever and pull the power supply from the system. Refer to FIGURE 6-1 FIGURE 6-2 Unlatching a Power Supply FIGURE 6-1 Removing the Power Supply FIGURE 6-2 Sun Fire V1280 Service Manual • September 2002...
5. Place it on an ESD mat. 6.1.2 Installing a Power Supply 1. Open the right-hand front door of the system. 2. Attach the wrist strap. Refer to Section 2.6, “Antistatic Precautions” on page 2-5. Connect the ESD wrist strap or foot strap to the system. 3.
4. Withdraw the inlet box using the two handles and place it on an ESD mat. 6.2.2 Installing the Power Inlet Box 1. Insert the power inlet box into the rear of the system. 2. Secure the box using the the four countersunk Phillips #2 screws. 3.
Refer to Section 6.1.1, “Removing a Power Supply” on page 6-1. There is no need to completely withdraw them from the system. 8. Raise the power distribution board ejector lever (colored purple) until it is vertical. Refer to FIGURE 6-4 Disengaging the PDB Ejector Lever FIGURE 6-4 Sun Fire V1280 Service Manual • September 2002...
9. Use the metal handle to carefully pull the board upwards and out of the system. Refer to FIGURE 6-5 Removing the PDB FIGURE 6-5 10. Place the board on an ESD mat. Chapter 6 Power Subsystem...
5. Re-engage the power supplies. 6. Install the IB_SSC assembly. Refer to Section 8.1.2, “Installing the IB_SSC Assembly” on page 8-4. 7. Detach the wrist strap. 8. Attach the inlet power cords. Sun Fire V1280 Service Manual • September 2002...
The fan tray cools the CPU/Memory boards. Note – Sun Fire V1280 CPU/Memory board field-replaceable unit (FRU) is for maintenance use only. FRUs must not be used to upgrade CPU performance in systems.
CPU/Memory board LEDs and indications. FIGURE 7-1 PUSH DOWN EVENLY PUSH DOWN EVENLY TO SEAT CONNECTOR TO SEAT CONNECTOR SYSTEM WEIGHT: 12kg/26.5lbs FRONT CPU/Memory board Labels and Indications FIGURE 7-1 Sun Fire V1280 Service Manual • September 2002...
7.2.1 Removing a CPU/Memory Board Caution – The CPU/Memory board is heavy and weighs approximately 12 kg (26.5 pounds). Take care when removing the board from the system. 1. Ensure that any resources in use by the CPU/Memory board to be replaced have been unconfigured.
8. Raise the ejector levers simultaneously until they are 90 degrees straight out from the board ( FIGURE 7-3 This action unseats the board from the baseplane connector. Raising the CPU/Memory board Ejector Levers FIGURE 7-3 Sun Fire V1280 Service Manual • September 2002...
9. Raise the CPU/Memory board by grasping the ejector levers and pulling upwards. The anti-gravity guides allow you to raise the board halfway and then remove both hands without the board sliding down again, in order for you to change your grip FIGURE 7-4 Raising a CPU/Memory board Halfway Utilizing the Anti-Gravity Guides FIGURE 7-4...
6. When the board is nearly fully inserted it will drop free on to the ejectors. This is correct. 7. Simultaneously lower both ejectors until they are in the closed position (flush with the board). When properly installed, the ejectors will lock automatically. Sun Fire V1280 Service Manual • September 2002...
8. Power on, test, and configure the board using the cfgadm -c configure command: # cfgadm -c configure ap_id one of the following: N0.SB0, N0.SB2 or N0.SB4. where ap_id DIMMS The CPU/Memory board has 32 DIMM sockets, which are divided into eight banks of four DIMMs per bank.
If the number of CPU processors on each CPU/Memory board are the same, place DIMM banks on CPU/Memory boards that have fewer populated DIMM banks before placing DIMMs on CPU/Memory boards that already have more populated DIMM banks. Sun Fire V1280 Service Manual • September 2002...
If some CPU/Memory boards have more CPU processors than others, place DIMMs in DIMM banks on the board with the most CPU processors. There will be CPU processors without corresponding DIMMs on other boards. 7.3.2 Removing DIMMs Caution – The system is sensitive to static electricity. Make sure you are wearing a grounded wrist strap when handling system components.
Caution – The system and DIMMs are sensitive to static electricity. To prevent damage to the DIMMs, make sure you are wearing a grounded wrist strap when handling them. Always place components on a grounded ESD mat close to the system. 7-10 Sun Fire V1280 Service Manual • September 2002...
1. Remove the applicable CPU/Memory board. See Section 7.2.1, “Removing a CPU/Memory Board” on page 7-3.” 2. Place the CPU/Memory board on an ESD mat on a work surface. 3. Remove the four screws retaining the DIMM cover and remove the cover. Refer to FIGURE 7-6 4.
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10. Replace the DIMM cover and secure it using the four screws. 11. Reinstall the CPU/Memory board and detach the wrist strap. See Section 7.2.2, “Installing a CPU/Memory Board” on page 7-6. 7-12 Sun Fire V1280 Service Manual • September 2002...
C H A P T E R IB_SSC Assembly Caution – This procedure requires the system to be extended out of the rack on its slides. Before attempting this procedure you must deploy rack stabilization devices, if fitted. IB_SSC Assembly 8.1.1 Removing the IB_SSC Assembly Caution –...
Refer to Section 8.2.1, “Removing a PCI Card” on page 8-6. 9. Unlock the ejector levers on the IB_SSC assembly with a Phillips #2 screwdriver FIGURE 8-2 The ejectors will pop out slightly. Sun Fire V1280 Service Manual • September 2002...
Unlocking the IB_SSC Assembly Ejector Levers FIGURE 8-2 10. Raise the ejector levers simultaneously until they are 90 degrees straight out from the board. This action unseats the board from the connector. 11. Raise the IB_SSC assembly. The anti-gravity guides allow you to raise the board halfway and then remove both hands without the board sliding down again in order for you to change your grip FIGURE 8-3 Chapter 8 IB_SSC Assembly...
Installing the IB_SSC Assembly 1. Attach a wrist strap or foot strap. Refer to Section 2.6, “Antistatic Precautions” on page 2-5. Connect the ESD wrist strap or foot strap to the system. Sun Fire V1280 Service Manual • September 2002...
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2. Ensure the removable media cables are safely out of the way. 3. Make sure that the ejector levers of the IB_SSC assembly are in the open position. They should be 90 degrees straight out from the board ( FIGURE 8-2 Caution –...
Place a grounded ESD mat close to the system. 5. Remove the appropriate connector(s) from the rear of the system. 6. Open the PCI bay cover. Refer to FIGURE 8-4 Sun Fire V1280 Service Manual • September 2002...
Opening the PCI Bay Cover FIGURE 8-4 7. Identify the card to be removed. 8. Unscrew the retaining screw, then gently pull the card upwards until it is free of the IB_SSC receptacle. Refer to FIGURE 8-5 FIGURE 8-6 Chapter 8 IB_SSC Assembly...
Removing the PCI Card Retaining Screw FIGURE 8-5 Removing a PCI Card FIGURE 8-6 9. Place the card on a grounded ESD mat. Sun Fire V1280 Service Manual • September 2002...
8.2.2 Installing a PCI Card Caution – This procedure requires the system to be extended out of the rack on its slides. Before attempting this procedure you must deploy rack stabilization devices, if fitted. 1. Power off the system to standby. Refer to Section 3.3, “Powering Off”...
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8-10 Sun Fire V1280 Service Manual • September 2002...
C H A P T E R L2 Repeaters Caution – This procedure requires the system to be extended out of the rack on its slides. Before attempting this procedure you must deploy rack stabilization devices, if fitted. Replacing an L2 Repeater Board 1.
8. Raise the L2 repeater board using the ejector levers. The anti-gravity guides allow you to raise the board halfway and then remove both hands without the board sliding down again in order for you to change your grip FIGURE 9-2 Sun Fire V1280 Service Manual • September 2002...
Raising an L2 Repeater Board FIGURE 9-2 9. Place the board on a grounded ESD mat. 10. Make sure that the ejector levers of the replacement L2 repeater board are in the open position. They should be 90 degrees straight out from the board ( FIGURE 9-1 Caution –...
When properly installed, the ejectors will lock automatically. 14. Complete the power-on steps. Refer to Section 3.2, “Powering On” on page 3-2 for complete procedures for powering on the system. Sun Fire V1280 Service Manual • September 2002...
C H A P T E R System Indicator Board This chapter describes how to remove and install the system indicator board, which contains the On/Standby switch and the various system indicator LEDs The board can only be removed after powering off the system. 10.1 Removing the System Indicator Board Caution –...
4. Press in the front of the system indicator board housing and unclip it from its mounting. Refer to FIGURE 10-1 Removing the System Indicator Board Cover FIGURE 10-1 10-2 Sun Fire V1280 Service Manual • September 2002...
5. Remove the clip on the fan tray retaining the system indicator board connector and remove the connector. Refer to FIGURE 10-2 Removing the System Indicator Board Connector and Securing Screws FIGURE 10-2 6. Remove the two screws securing the indicator board to the top of the chassis. Refer to FIGURE 10-2 7.
3. Secure the board using the two screws. 4. Push the system indicator board housing on to the chassis until the plastic clips engage. 5. Close the front doors. 6. Remove the wrist strap. 10-4 Sun Fire V1280 Service Manual • September 2002...
C H A P T E R Baseplane Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. Caution –...
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Refer to Section 8.1.1, “Removing the IB_SSC Assembly” on page 8-1. there is no need to remove the PCI cards. b. Power Distribution Board. Refer to Section 6.3.1, “Removing the Power Distribution Board” on page 6-5. 11-2 Sun Fire V1280 Service Manual • September 2002...
9. From beneath the system, loosen completely the 31 screws securing the baseplane to the chassis. You may need to use a stubby screwdriver if the system is mounted low down in the rack. Refer to FIGURE 11-1 Removing the 31 Baseplane Securing Screws FIGURE 11-1 Chapter 11 Baseplane 11-3...
Releasing the Baseplane Securing Button FIGURE 11-2 11. Lower the front of the baseplane and pull is forwards to release it from the locating slots at the rear of the chassis. Refer to FIGURE 11-2 11-4 Sun Fire V1280 Service Manual • September 2002...
12. Remove the baseplane and place it on an ESD mat. Refer to FIGURE 11-3 Removing the Baseplane FIGURE 11-3 11.2 To Install the Baseplane 1. Attach the wrist strap. Refer to Section 2.6, “Antistatic Precautions” on page 2-5. Connect the ESD wrist strap or foot strap to the system.
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9. Slide the system into the rack and secure it. 10. Retract the the rack stabilization device, if fitted. 11. Power on the system. Refer to Section 3.2, “Powering On” on page 3-2. 11-6 Sun Fire V1280 Service Manual • September 2002...
C H A P T E R Antigravity Clutches Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. Caution –...
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10. Slide the system into the rack and secure it. 11. Complete the power-on steps. Refer to Section 3.2, “Powering On” on page 3-2 for complete procedures for powering on the system. 12-2 Sun Fire V1280 Service Manual • September 2002...
A P P E N D I X Parts List This chapter describes the availability of FRUs and X-options for the Sun Fire V1280 system, and who can perform the upgrade/installation procedures. Some of the FRUs and X-options can be installed by a competent system...
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Repeater board F540-5521 IB_SSC assembly F540-5290 Main system fans F540-5193 System fan tray F540-4972 (includes 8 fans) IB fan F540-5222 Top bezel and system F560-2690 indicator board AC power inlet F370-4422 assembly Sun Fire V1280 Service Manual • September 2002...
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FRUs and X-Options (Continued) TABLE A-1 Can be installed by: Qualified X-Option System Service Description Configuration Part Number FRU Part No. Administrator Engineer DVD-ROM backplane F370-4344 System configuration F370-5155 card Cable kit F560-2686 Anti-gravity clutch kit F560-2687 Rackmount slide kit F370-5408 PCI cards SCSI...
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FRU Part No. Administrator Engineer Combination Dual Fast Ethernet + X2222A Dual SE LVD SCSI Encryption Encryption X1133A Encryption - Deimos X1198A Encryption - Venus X1199A Clustering Cluster SCSI/PCI X1074A Graphics Graphics X3668A Sun Fire V1280 Service Manual • September 2002...
This appendix describes the various cables and connectors which should be made available in order for the installation to be completed. The Sun Fire V1280 system has the following connectors on the rear: Two Gigabit Ethernet RJ45 ports Up to six PCI ports (5 x 33 MHz and 1 x 66 MHz)
33MHz 66MHz LOM/System SSC1 SSC1 Serial A Serial B Controller Link Active GBit Link Active Serial ports GBit Net0/Net1 PSU3 input PSU2 input PSU1 input PSU0 input External I/O Connections FIGURE B-1 Sun Fire V1280 Service Manual • September 2002...
Gigabit Ethernet Connectors The Gigabit Ethernet connectors are shielded RJ45, and lists the connector TABLE B-1 pinout. Net 0 Net 1 RJ45 Gigabit Ethernet Connectors FIGURE B-2 Gigabit Ethernet Connector Pinout TABLE B-1 Signal Name Signal Name TRD0_H TRD2_L TRD0_L TRD1_L TRD1_H TRD3_H...
Serial Connectors SSC1 Serial A Serial B RJ45 Serial Connectors FIGURE B-3 RJ45 Serial Connector Pinout TABLE B-2 Signal Signal Ground Signal Ground Note – Serial port B is reserved. Sun Fire V1280 Service Manual • September 2002...
SCSI Connector 68-Pin SCSI Connector FIGURE B-4 68-pin SCSI Connector Pinout TABLE B-3 Pin No. Signal Name Type Pin No. Signal Name Type Pin No. Signal Name Type +DB(12) +ACK –DB(7) +DB(13) +RST –P_CRCA +DB(14) +MSG Ground +DB(15) +SEL Ground +DB(P1) +C/D Termpwr...
Support for up to three internal SCSI devices (plus the host adapter) (on a second SCSI bus): Disk 0[0] Disk 1[1] Tape [5] Maximum cable length 25 meters (terminator to terminator) for low-voltage differential, point-to-point interconnect. Sun Fire V1280 Service Manual • September 2002...
Normally closed SYSTEM_COM UNIX Running Common ALARM1_NO Alarm1 Normally open ALARM1_NC Alarm1 Normally closed ALARM1_COM Alarm1 Common ALARM2_NO Alarm2 Normally open ALARM2_NC Alarm2 Normally closed ALARM2_COM Alarm2 Common Not connected Not connected Sun Fire V1280 Service Manual • September 2002...
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