Carrier Aira Installation, Start-Up, And Operating Instructions Manual
Carrier Aira Installation, Start-Up, And Operating Instructions Manual

Carrier Aira Installation, Start-Up, And Operating Instructions Manual

Electronic air cleaner
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Installation, Start-Up, and Operating Instructions
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS...................................................1
INTRODUCTION.....................................................................1-2
PLANNING AN INSTALLATION ........................................2-3
• Application...................................................................................2
• Installation Requirements............................................................2
• Air Conditioning..........................................................................2
• Humidifiers ..................................................................................3
• Outdoor Air .................................................................................3
• Sheet Metal Installation...............................................................3
• Transitions ................................................................................3-4
• Turning Vanes..........................................................................3-4
• Select Location.........................................................................3-4
• Direction of Airflow Through Air Cleaner ................................3
INSTALLATION ......................................................................3-7
• Orientation...............................................................................3, 5
• Details ..........................................................................................5
• Typical Mounting Positions ........................................................5
• Electrical Installation ..............................................................5, 7
• Furnace Application ....................................................................7
• Fan Coil Application ...................................................................7
SYSTEM CHECKOUT............................................................7-8
MAINTENANCE..........................................................................8
• Washing Cells and Prefilters.......................................................8
TROUBLESHOOTING .........................................................8-11
• Recommended Service Tools ..................................................8-9
• Indication of Electrical Trouble ..................................................9
• Electrical Troubles and Their Conditions .............................9-11
ADDITIONAL CHECKOUT PROCEDURES.......................11
OTHER FACTS YOU SHOULD KNOW .........................11-15
• White Dust.................................................................................11
• Ozone....................................................................................11-12
• High Altitude Operation ................................................12-13, 15
• Airflow Sensor (optional) ....................................................12-13
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock or other condi-
tions which may cause personal injury or property damage.
Consult a qualified installer, service agency, or your distributor or
branch for information or assistance. The qualified installer or
agency must use factory authorized kits or accessories when
modifying this product. Refer to the individual instructions pack-
aged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for brazing operations. Have fire extinguisher
available. Read these instructions thoroughly and follow all
warning or cautions attached to the unit. Consult local building
codes and National Electrical Code (NEC) for special require-
ments.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 03AI-RA3
Tab 7a 9a
Electronic Air Cleaner
Page
It is important to recognize safety information. This is the
safety-alert symbol
in instructions or manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in personal injury or
product and property damage.
The AIRA is a duct mounted electronic air cleaner available in
1400 and 2000 CFM models. (See Fig. 1.)
Designed to remove airborne particles down to 0.01 microns in
size, the AIRA effectively removes such particles as dust, dirt,
smoke, pollen, virus, spores, bacteria, and mold from indoor air.
Air movement through unit is provided by heating, air condition-
ing, or ventilating system blower. As dirty air enters air cleaner, air
passes through a metal mesh prefilter. (See Fig. 2.) Prefilters
prevents lint, pet hair, and other large particles from entering air
cleaner by impingement. It is important that these filters be in
place to prevent excessive dirt loading of air cleaner collector cells.
These filters extend time between maintenance of air cleaner
collector cells. This allows the collector cells to provide clean air
for a longer period between washing.
Printed in U.S.A.
Form AIRA-2SI
Fig. 1-AIRA Electronic Air Cleaner
. When you see this symbol on the unit and
INTRODUCTION
Pg 1
2-99
AIRA
A97152
Replaces: AIRA-1SI

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Summary of Contents for Carrier Aira

  • Page 1: Table Of Contents

    • Airflow Sensor (optional) ............12-13 INTRODUCTION SAFETY CONSIDERATIONS The AIRA is a duct mounted electronic air cleaner available in Improper installation, adjustment, alteration, service, maintenance, 1400 and 2000 CFM models. (See Fig. 1.) or use can cause explosion, fire, electrical shock or other condi- tions which may cause personal injury or property damage.
  • Page 2: Planning An Installation

    4. OPTIONAL CHARCOAL AFTER-FILTER 3. COLLECTOR 2. IONIZER 1. PRE- FILTER A97055 Fig. 2—Airflow through Unit Table 1—Component Information MODEL AIRAAXCC0014 AIRAAXCC0020 120v, 60 Hz, single 120v, 60 Hz, single Electrical Input phase phase Dimensions H X W X 20-1/2 X 7-1/4 X 25 24-1/2 x 7-1/4 x 25 Air Flow Range *350 —...
  • Page 3: Humidifiers

    INDICATING LIGHTS POWER SUPPLY ON-OFF ASSEMBLY SWITCH PRE-FILTER CABINET CONTACT COLLECTING CELLS ACCESS DOOR A97056 Fig. 3—View of Major Components Step 4—Humidifiers Step 10—Direction of Airflow Through Air Cleaner NOTE: Air cleaner is set up for left-to-right airflow when facing An evaporative humidifier can be mounted upstream of air cleaner.
  • Page 4: Transitions

    MAXIMUM 4" DROP PER LINEAL FOOT AIR FLOW 20° AIR FLOW FURNACE OPENING CLEANER OPENING FURNACE AIR CLEANER TRANSITION SECTION TURNING VANES A97057 A97058 Fig. 4—Transition Fitting Installation Fig. 5—Turning Vanes Installation ″ ⁄ ″ ⁄ 30° ″ ⁄ ″ ⁄...
  • Page 5: Details

    SCREW(S) SCREW BLOWER COMPARTMENT SPACER (PLASTIC) MOUNTING HOLES A97060 Fig. 7—Plastic Positioning Spacer and Screw for A97061 Right-to-Left Airflow Installation Fig. 8—Installation on Upflow Furnace screws, or 1/8-in. rivets. If adjoining ductwork is flanged, install screws so that screw heads are inside cabinet. This will Cabinets will support a maximum weight of 400 lb when prevent damage to prefilters and optional charcoal after-filter installed beneath a vertical furnace or air-handling unit.
  • Page 6 AIR FLOW AIR FLOW A97062 A97063 Mounted horizontally in return plenum just above furnace. Mounted horizontally in return duct or plenum just above furnace. Fig. 9—Basement Furnace Fig. 10—Downflow Furnace FLOW FLOW A97064 A97065 Side installation. Cleaner is mounted vertically, where return air If there is less than 7-in.
  • Page 7: Furnace Application

    AIR FLOW A97066 Fig. 13—Bottom Installation on Upflow Furnace A97067 Installation beneath furnace. Cleaner mounts horizontally, where Fig. 14—Horizontal Furnace return air enters from below. Raise furnace by installing suitable wood structure and install air cleaner. Mounted vertically in return duct as close to furnace as possible. Furnace circuit boards without EAC-1 and EAC-2 terminals must use alternate methods to supply 120 VAC to air cleaner (via sail The following procedures will expose electrical components.
  • Page 8: Maintenance

    FIELD WIRING COMPARTMENT (COVER PLATE REMOVED) GROUND KNOCKOUT PIGTAIL LEADS (120 VAC) A97068 Fig. 15—Electrical Installation Adjust thermostat so system blower is "ON." e. With hose, rinse cells and prefilters. Hose should be held about 10 in. from cell plates and at slight angle for better 1.
  • Page 10: Indication Of Electrical Trouble

    LEGEND 1. Interlock Switch 2. On-Off Rocker Switch 3. 50VA Stepdown Transformer Class-2 24VAC Output 4. High Frequency Oscillator and High Voltage Power Supply Board 5. Output LED (Red) 6. Input LED (Green) 7. Ionizer-Collector Cells 8. Cell to Power Supply Contact 9.
  • Page 11 Table 2—Cell Checkout Procedure CAUSES CORRECTIONS Loose ionizing wire(s) Replace loose wire(s) Excessively dirty cell Clean as outlined in Maintenance Section Damaged (bent) plates Straighten or replace collector cell Improper ground Check ground This is a spring located on cabinet assembly Large pieces of foreign matter lodged between Remove plates...
  • Page 12: Additional Checkout Procedures

    A97171 A97172 Fig. 18—High Voltage Check of Ionizer Wire Fig. 19—High Voltage Check of Contact Board Support Bar Assembly ADDITIONAL CHECKOUT PROCEDURES 8. If no voltage is present, remove both cells and measure power The following instructions are for use by qualified service person- supply output.
  • Page 13: High Altitude Operation

    PC BOARD MOUNTING CLIPS YELLOW BLUE A97173 A97174 Fig. 20—Wiring for High Altitude Operation Fig. 21—Airflow Sensor Kit Installation An ionizing-collecting cell that has been damaged, where the Step 4—Airflow Sensor (optional) designed spacing between electrically charged and ground com- An optional electronic airflow sensor kit is available (Part No.
  • Page 14 OPTIONAL CELL CONTACT A97175 Fig. 22—View of Major Components...
  • Page 16 [ ] Classroom Service Training A94328 Copyright 1999 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 aira2si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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Airaaxcc0014Airaaxcc0020

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