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Hustler Sport Parts Manual ••••••• Hustler Turf Equipment ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097...
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WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land.
General Information This Manual covers Hustler Sport models 929125 and 929133. Frequently Ordered Parts PART NO. DESCRIPTION 769133 Pump Drive Belt 600726 Deck Belt 42" 771634 Deck Belt 48" 601846 Filter, Air Precleaner, 17.5 HP 601847 Filter, Air Flat Panel, 17.5 HP...
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Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Clip Nut Cap Screw Cup Washer FDRW Fender Washer Flat Washer Hex Head Lock Washer Standard Torques...
Rivet Nut Installation ITEM SERVICE PART NO. 549873 549881 808485 1. Service part includes Item 2 and decals (Page 8-2) MFG. PART QTY. DESCRIPTION 110073 42" SPORT FRAME 110099 48" SPORT FRAME 808485 RIVET NUT, 5/16-18 THREAD NOTES: 110907 01/09...
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Battery Installation ITEM SERVICE PART NO. 601930 768515 348417 601062 601841 024927 029868 055939 771428 740696 601982 794644 1. When performing service on mower, disconnect battery ground cable and black wire of harness and do not reconnect to battery until engine is ready to be started.
Fuel System Installation ENGINE NOT SHOWN FOR CLARITY FUEL LINE CONNECTS TO FUEL FILTER 110907 01/09...
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Fuel System Installation ITEM SERVICE PART NO. 779306 110080 110081 785295 601805 768523 034280 000323 015818 015818 1. Torque to 7 ft-lbs. 2. Service parts for fuel tanks (not shown): 110907 01/09 MFG. PART NO. 779306 3.5" FUEL CAP 110080 FENDER RH 110081 FENDER TANK LH...
Front Wheel Assembly TRACTOR FRAME 110907 01/09...
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Front Wheel Assembly SERVICE ITEM NO. PART NO. 705954 344267 712976 784223 784603 339689 042630 767962 781567 768044 306969 1. Apply grease to zerks (see owners manual). 2. Tighten, then back off until wheel spins freely. 3. Assemble with extended inner race down. Apply a thin continuous bead of Loctite®...
Front Wheel Breakdown - 768044 ITEM SERVICE PART NO. 772814 772806 1. Inflate tire to 8-12 psi. 768044 MFG. PART NO. 3/4” ROLLER BEARING BEARING CAP NOTES: DESCRIPTION 110907 01/09...
Anti-Rollover Wheel Assembly TRACTOR FRAME ITEM SERVICE PART NO. 781708 767962 031997 053199 344267 781567 788166 1. Includes items 1 through 4. MFG. PART NO. CS .500-13X4.250 HX G5 FW .531 X 1.063 X .090 SAE HD ZN ANTI-SCALP WHEEL NT .500-13 HX JAM ZNYC 344267 FW .510X 2.15X.187 SPL...
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Chapter 6 Contents 48" Side Discharge Deck Assembly ......6-2 48" Side Discharge Deck Pulley Assembly ....6-4 42"...
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48" Side Discharge Deck Assembly ITEM SERVICE PART NO. 550017 601117 086660 767954 034272 768523 108049 108537 034280 110913 025395 781708 767962 031997 053199 781567 601069 788166 1. Includes items 12, 13, 14, and 15. 2. Service part deck includes decals (see “48" Side Discharge Deck Decals”...
48" Deck Belt Routing and Tensioning 1. Spring length after tensioning new belt. Measured from outside of hook to outside of hook. 2. Route belt as shown. DECK ASSEMBLY NOTES: 110907 01/09...
42" Deck Belt Routing and Tensioning 1. Spring length after tensioning new belt. Measured from outside of hook to outside of hook. 2. Route belt as shown. 110907 01/09 NOTES: DECK ASSEMBLY...
Assembly Pictures and Aids General Information for all models Instrument panel (FIG. 1 & FIG. 2). PTO CLUTCH SWITCH FIG. 1 Wire harness and cable routings Front of wire harness (FIG. 3). Route the 12" positive battery cable and the red wire through the cable boot prior to fastening hardware to solenoid (FIG.
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Route battery cables and wireharness (from seat and safety switches) through hole in the left side of frame (FIG. 5). WIREHARNESS TIE STRAP FIG. 5 Wire harness, battery cable, and throttle/choke cable, routing and tie straps (FIG. 7 & FIG. 8) . POSITIVE BATTERY CABLE...
Engine connections (FIG. 11 & FIG. 12). OIL FILL TUBE FIG. 11 Fuel Lines Fuel line routing (FIG. 13, & FIG. 14). Be sure fuel filter does not come in contact with engine. FUEL LINE FIG. 13 110907 01/09 TIE STRAPS TIESTRAP FUEL LINE THROTTLE/...
Maintenance & Adjustment Safety This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER denotes immediate hazards which WILL result in severe personal injury or death.
Except when changing or checking belt, always keep belt covers on mower for safety as well as cleanliness. Stop the engine before removing the grass catcher or unclogging the discharge chute. Never clear the discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before cleaning. Use a stick to clear a plugged discharge area.
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The following illustrations show the various decals that are located on the machine. A brief explanation, for those requiring one, is shown to help the operator understand the meanings of these decals. Read Owner’s Manual and Quick Reference Decal before attempting to operate this machine. Avoid skin contact with battery acid.
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If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate. If pump belt fails, steering control will be lost. Refer to owner’s manual for inspection and Part Number replacement intervals and refer to above paragraph for emergency procedures.
Maintenance Locator Chart Viewed from top of unit Maintenance FIG. 15 9-10 Viewed from top of unit Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Gauge Wheel Bearing Zerks (2) 8.
It is important for level mowing that the tires have the same amount of air pressure. The recommended pressure are: Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied.
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The battery is located under the seat platform. FIG. 16 STARTER SOLENOID BATTERY FIG. 16 WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Access to Hydro-Gear EZT transmissions The integrated pump/motor units are accessed by lifting the seat platform. The seat platform is hinged at the front. To raise it, remove the lock nut and tilt seat platform up and forward. If the seat is equipped with the optional arm rest kit, make certain to place the control arms in the park brake position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent damage to the arm rests.
Fuel system DANGER: Observe usual fuel handling precautions: Do not smoke while refueling. Do not fill tank with engine running or while engine is hot. Clean up any gasoline spills. Allow engine to cool before storing machine inside a building. Keep fuel away from open flame or spark and store machine away from open flame or spark if there is fuel in the tank.
engine owner’s manual FIG. 20 When replacing the fuel filter, check the fuel line hoses for any cracks or leaks. Replace as needed. Engine oil and filter Check engine oil daily and after every 4 hours of operation. Crankcase dipstick and oil filler tube are located as shown in FIG.
Attach the oil drain hose (FIG. 24), furnished with the unit, to the oil drain valve when draining the engine oil. Oil drain hose must be removed after oil is drained. IMPORTANT: All oil drips or spills must be cleaned off of the exhaust system before operating the machine.
2. Deck blade spindle pulley 3. Spindle belt tension idler 4. Spindle belt tension idler 5. Deck belt idler pulley 6. Idler arm FIG. 25 Deck belt replacement 1. Park the unit on a flat surface. Stop the engine and remove the ignition key. Make sure deck clutch switch is in the down (OFF) position Place control levers in the park brake position.
3. The deck belt must be removed from the clutch pulley first by releasing the deck belt tension by pulling on the belt tension chain and sliding the chain out of the anchor bracket slot. This will relieve the tension on the deck belt idler spring (FIG.
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WARNING: Always wear adequate eye protection when grinding mower blades. Do not sharpen to original pattern (below). It is easier to get a straight cutting edge following the re sharpening pattern shown above Comparison of Warped and Straight Blades Cutting Plane Re sharpening pattern Original edge...
Mower blade removal Use a 15/16" wrench to remove the 5/8" cap screw holding the blade to the spindle shaft from underneath. Blade Lock Tool, part number 381442, is available from your dealer to prevent the blades from turning while removing or and installing the blade bolts.
Introduction Your FasTrak Super Duty 48/54 was adjusted before it left the factory and was checked during pre delivery setup. However, after start-up and continued use, a certain amount of break-in wear will cause some adjustments to change. Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abnormal wear or damage.
position (FIG. 34). However, should the tractor begin to creep, the control lever linkage can be adjusted as follows: CONTROL LEVER IN THE NEUTRAL POSITION CONTROL LEVER NEUTRAL ADJUSTMENT Before considering any adjustment, check the tire air pressure. Unequal tire pressure will cause the tractor to drift to one side.
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CONTROL LEVER IN THE NEUTRAL POSITION JAM NUT STEERING CONTROL ROD FIG. 35 5. Both steering control levers need to be in the brake position when starting the engine, but need to quickly be moved out of the brake position once engine is started so the brakes do not fight the transmissions since they have not yet been adjusted.
is tightened, you should be able to move the steering control lever to the reverse position, let it go, and the steering lever should return itself to the neutral position. This should finish the adjustment for the RH side steering control. Double check to make sure you have all fasteners tightened to the correct torque specifications.
3. Measure the park brake spring. It should be compressed to 1-7/16”. If it is not, adjust the nylock nut until the proper spring compression is achieved (FIG. 39). COMPRESSED SPRING LENGTH 4. Repeat for the other side. Hydraulic pump belt adjustment The transaxle drive belt tension remains constant by means of a tension idler and spring (FIG.
should be such that the belt does not slip under normal operating load conditions, assuming the belt is not excessively SPRING CHAIN ANCHOR BRACKET FIG. 41 worn or damaged. As belt stretches and wears in, adjustment may become necessary. To increase belt tension, move the spring chain one (or more) link(s) at the anchor bracket (FIG.
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(two stacked 2”x4” blocks can be used to create a 3.0” support). SPACER BLOCKS 5. Remove the deck stop pin and lower the deck until it rests on the support blocks. 6. Loosed the (3) bolts attaching the (3) deck links to the deck. 7.
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