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Summary of Contents for HUSTLER 1500
- Page 1 Hustler ® 1500 Greens Mower Parts Manual ••••••• Excel Industries, Inc. ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097 ®...
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Page 3: Table Of Contents
General Information Service Literature ........1-1 Options Available From Your Dealer. - Page 4 114443_1011...
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Page 5: Service Literature
® This Manual covers Hustler 1500 Greens Mower models Service Literature PART NO. DESCRIPTION 113417 OPERATOR’S MANUAL Options Available From Your Dealer PART NO. DESCRIPTION 929729 5" X 11-BLADE REEL 929745 5" X 7-BLADE REEL Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. -
Page 6: Standard Torques
Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE .250 .312... - Page 7 Section 2 Frame ..........2-2 Footrest .
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Page 8: Frame
Frame VIEWED FROM REAR OF FRAME 114443_1011... -
Page 9: Seat
1. Serial Number plate. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 2. EPA compliance plate. 114443_1011 QTY. DESCRIPTION FRAME, 1500 (WITH DECALS) 1500 TRIPLEX DECAL CUT HEIGHT DECAL TURF PRODUCTS SERIAL NO. PLATE SEAT LATCH DECAL HYDRAULIC PRESSURE DECAL... -
Page 10: Footrest
Footrest 3" TYP 114443_1011... - Page 11 Footrest INDEX NO. PART NO. 550986 602920 112852 602915 603364 808485 768523 602727 601069 114392 550984 112851 550985 034280 033035 114443_1011 QTY. DESCRIPTION FLOOR PLATE (WITH TREADS & DECALS) FWD-REV DECAL FOOT PAN STEP TREAD PARK BRAKE DECAL LEFT STEP TREAD RIVET NUT, 5/16-18 THREAD FW .343 X .687 X .051/.080H CS .312-18 X 1.0 BHSK ZNYC...
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Page 12: Basket
Basket 114443_1011... - Page 13 Basket ITEM NO. PART NO. 602779 114139 601098 704932 059832 114443_1011 QTY. DESCRIPTION BASKET STIFFENER CB 10-24 X .500 ZYNC FW .219 X .500 X .048 ZN NT #10-24 HX NL ZN NOTES:...
- Page 14 114443_1011...
- Page 15 Section 3 Steering Wheel Support ........3-2 Drive Linkage.
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Page 16: Steering Wheel Support
Steering Wheel Support 114443_1011... - Page 17 Steering Wheel Support INDEX NO. PART NO. 112050 768259 602924 068023 767962 781567 601059 112057 078386 263517 705954 602899 021634 602426 034280 768523 808485 036236 112059 601069 602569 739144 602420 603416 1. Do not torque nut; it should be snug but allow the steering tube to pivot freely.
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Page 18: Drive Linkage
Drive Linkage VIEWED FROM REAR OF MOWER 114443_1011... - Page 19 Drive Linkage INDEX NO. PART NO. 602610 036384 038828 112497 112496 603262 017616 602631 718288 112493 008193 028035 712927 602867 602630 058842 768515 050161 034272 768523 063198 602538 704916 024927 112492 601822 058776 1. Part of cable. 114443_1011 QTY. DESCRIPTION CABLE, PUSH/PULL 2"STRK SPRING 1/4 COIL PL 1.23 CS .312-18 X 2.250 HX G5...
- Page 20 Drive Linkage VIEWED FROM REAR OF MOWER VIEWED FROM UNDERNEATH 114443_1011...
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Page 21: Drive Linkage
Drive Linkage INDEX NO. PART NO. 551017 602706 056325 706143 722678 781922 602667 713685 114303 765339 114443_1011 QTY. DESCRIPTION FWD/REV PEDAL (W/ TREAD) STEP TREAD CB .250-20 X 1.000 FUL Z NT .312-18 HX JAM GR5 ZY SB .375 X .62SH .312-18 T BALL STUD STEERING DAMPER FW .312 X .75 X .06 ZNYC... - Page 22 Drive Linkage 114443_1011...
- Page 23 Drive Linkage INDEX NO. PART NO. 016774 601839 052837 603417 706168 114284 032581 017236 603321 011841 794495 114443_1011 QTY. DESCRIPTION NT #10-24 HXFLK ZN PIVOT SPACER BUSHING CS .312-18 X 1.500 HX G5 CS .375-16 X 1.75 SH ZN NT .375-16 HX JAM GR5 Z PIVOT SB .375 X .750 SH.312-18 CP .093D X .750 LG HML Z...
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Page 24: Rear Steering Fork
Rear Steering Fork 3-10 114443_1011... - Page 25 Rear Steering Fork INDEX NO. PART NO. 602726 705954 602668 602425 047704 025296 015495 115157 045765 115839 602417 016725 602721 061101 036855 111976 728030 058768 008193 767962 112138 074252 602526 602533 602527 603410 602532 602529 061077 602525 602524 602523 114443_1011 QTY.
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Page 26: Brake
Brake 3-12 114443_1011... - Page 27 Brake INDEX NO. PART NO. 602384 602383 064014 768523 034272 036236 063297 018960 715599 035626 114026 114193 1. Included with wheel motor. 2. Torque to 220–240 ft-lbs. 3. Torque to 17 ft-lbs. 114443_1011 QTY. DESCRIPTION HUB ASSY (WITH STUDS) BRAKE ASSY CS .312-18 X .875 HX G5 ZN FW .343 X .687 X .051/.080H NT .312-18 HX G5 ZNYC...
- Page 28 Brake 3-14 114443_1011...
- Page 29 Brake INDEX NO. PART NO. 112853 601822 602538 060731 114443_1011 QTY. DESCRIPTION BRAKE STEP TREAD NUT PLATE, .420 CENTERS SWITCH PLUNGER, NC/NO CS 10-24 X .500 HXFLK ZN NOTES: 3-15...
- Page 30 Brake 3-16 114443_1011...
- Page 31 Brake INDEX NO. PART NO. 551016 056325 112799 768515 024927 765339 112794 086660 767954 114033 603202 602695 017244 076745 000430 601085 114443_1011 QTY. DESCRIPTION BRAKE PEDAL CB .250-20 X 1.000 FUL Z LATCH PLATE FW .281 X .625 X .051/.080H NT .250-20 HX GR.5 ZNYC BUSHING LATCH...
- Page 32 3-18 114443_1011...
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Page 33: Wheel & Tire
Section 4 Wheel & Tire ......... . . 4-2 Wheel &... - Page 34 Wheel & Tire 114443_1011...
- Page 35 Wheel & Tire INDEX NO. PART NO. 602463 061077 1. Inflate tire to 8–12 psi. 2. Torque to 65–75 ft-lbs. 3. Wheel nuts for rear tire (qty. 5) come with p/n 602526 (wheel hub). 114443_1011 QTY. DESCRIPTION WHEEL & TIRE ASSY 20 X 10-10 WHEEL NUT NOTES:...
- Page 36 Wheel & Tire Breakdown INDEX NO. PART NO. 602466 602467 019521 QTY. DESCRIPTION TIRE, 20 X 10-10 WHEEL, 10 X 8 TIRE VALVE 114443_1011...
- Page 37 Section 5 Battery ..........5-2 Instrument Panel .
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Page 38: Battery
Battery NEGATIVE CABLE (BLACK) BATTERY POSITIVE CABLE (RED) 114443_1011... - Page 39 Battery INDEX NO. PART NO. 769356 768515 348417 055939 029868 024927 771428 601982 1. When performing service on mower, disconnect battery ground cable and do not reconnect to battery until engine is ready to be started. See Operator’s Manual. 2. Route battery cables as shown in Fig. 1. POSITIVE BATTERY CABLE...
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Page 40: Instrument Panel
Instrument Panel 114443_1011... - Page 41 Instrument Panel INDEX NO. PART NO. 112661 603323 114884 114279 064006 768523 064329 768515 602696 602923 034280 602844 808477 112665 000331 808485 112670 034272 1. When ordering the instrument panel, also order (1) 114884 or 114279, (4) 808477, (4) 768515 and (4) 064329. 2.
- Page 42 Instrument Panel YEL/GREY YEL/BLK ORG/RED ORG/PUR 114443_1011 ORG/PUR...
- Page 43 Instrument Panel INDEX NO. PART NO. 043299 602646 712257 769166 601116 785808 045898 601503 601098 704932 059832 778365 112738 765339 602654 112701 024927 114286 056119 114287 017236 705145 076422 601507 063297 008581 705731 767954 602669 112669 602720 602222 086660 786657 794784 602409 602410...
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Page 44: Glove Box Breakdown
Glove Box Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 602846 GLOVE BOX BASE 602845 GLOVE BOX LID 603464 GLOVE BOX LATCH W/ MOUNTING HARDWARE 114443_1011... - Page 45 Section 6 Engine & Pump ......... 6-2 Engine Service Parts .
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Page 46: Engine & Pump
Engine & Pump 114443_1011... - Page 47 Engine & Pump INDEX NO. PART NO. 064345 768523 786640 029876 114265 601069 034280 000331 603365 794180 602464 796672 054502 767954 036244 113438 113627 111929 052860 783829 034272 602733 024927 768515 785063 771428 792762 044255 030817 055939 043570 063198 704932 059832 036236 603149...
- Page 48 Engine & Pump 114443_1011...
- Page 49 Engine & Pump INDEX NO. PART NO. 712372 602544 602546 602545 017012 080655 602441 602259 767962 017616 603054 602423 113383 038836 603362 603405 114443_1011 QTY. DESCRIPTION KEY 1/4 SQ X 0.66 LG COUPLER HALF 1" COUPLER FLEX JOINT COUPLER HALF .875" LW .375 MED SPRING ZNYC CS .375-16 X 1.500 HX G5 ENGINE/PUMP ADAPTER...
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Page 50: Engine Service Parts
Engine Service Parts INDEX NO. PART NO. 603194 603195 603196 QTY. DESCRIPTION AIR CLEANER ELEMENT SAFETY FILTER ELEMENT ENGINE OIL FILTER 114443_1011... - Page 51 This page intentionally left blank. 114443_1011...
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Page 52: Fuel System
Fuel System 114443_1011... - Page 53 Fuel System INDEX NO. PART NO. 602980 767954 055822 602982 000323 015818 603221 603224 114443_1011 QTY. DESCRIPTION 3.0" CUSHIONED CLAMP FW .406 X .812 X .060 SAE CS .375-16 X .750 HX G5 CARBON CANISTER, 9 GAL. HOSE CLAMP 69" 1/4"...
- Page 54 Fuel System VIEWED FROM UNDERNEATH 6-10 114443_1011...
- Page 55 Fuel System INDEX NO. PART NO. 602702 602703 602916 714998 773523 704932 059832 773416 601089 033001 601069 113273 768523 036236 808485 113275 712919 000331 115684 603161 603158 785295 601527 114443_1011 QTY. DESCRIPTION FUEL TANK REAR COVER RATCHETING GAS CAP, 3.5" MS #10-24 X .625 HX ZN KEEPER, FLEXDRAW #37-25 FW .219 X .500 X .048 ZNYC...
- Page 56 6-12 114443_1011...
- Page 57 Section 7 Hydraulic Reservoir ........7-2 Hydraulic—Oil Cooler .
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Page 58: Hydraulic Reservoir
Hydraulic Reservoir 114443_1011... - Page 59 Hydraulic Reservoir INDEX NO. PART NO. 112383 781658 603359 602618 602616 781534 602573 602638 602756 602649 783985 602648 700484 1. Orient as shown. 114443_1011 QTY. DESCRIPTION HYDRAULIC RESERVOIR FTG, -8 MORB/HEX PLUG FTG, 3/8 NPT X 1/4 NPT STR HOSE ASSY, FILTER-RES HOSE ASSY, REEL CASE FTG, STR-8 MORB/-8MS FTG, TEE 8 MORB/6MSL...
- Page 60 Hydraulic Reservoir 15 20 114443_1011...
- Page 61 Hydraulic Reservoir INDEX NO. PART NO. 034280 768523 034272 602929 601069 114199 036236 603322 114252 043570 114428 114443_1011 QTY. DESCRIPTION CS .312-18 X .750 HX G5 FW .343 X .687 X .051/.080H NT .312-18 HX G5 ZNYC BREATHER CAP 1IN NPT CN .312-18 X .200 MAX THK TANK ADJUSTER CS .312-18 X 1.000 HX G5...
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Page 62: Hydraulic—Oil Cooler
Hydraulic—Oil Cooler 114443_1011... - Page 63 Hydraulic—Oil Cooler INDEX NO. PART NO. 034280 768523 112181 601069 112174 034272 713198 602564 033035 113561 113557 079210 602620 602619 112618 052837 781658 114443_1011 QTY. DESCRIPTION CS .312-18 X .750 HX G5 FW .343 X .687 X .051/.080H SUPPORT ANGLE CN .312-18 X .200 MAX THK OIL COOLER SHROUD NT .312-18 HX G5 ZNYC...
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Page 64: Hydraulic—Oil Cooler Hoses
Hydraulic—Oil Cooler Hoses 114443_1011... - Page 65 Hydraulic—Oil Cooler Hoses INDEX NO. PART NO. 114404 601429 768515 024927 781542 603345 603348 603344 603342 603346 603347 603341 603351 000331 114443_1011 QTY. DESCRIPTION BYPASS MOUNT PLATE UBOLT .250-20 X 1.125 DIA FW .281 X .625 X .051/.080H NT .250-20 HX GR.5 ZNYC FTG, 90°-8MORB/-8MORFS HOSE ASSY, COOLER - FILTER FTG, -8MORB/8MSL RUN TEE...
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Page 66: Hydraulic Valve Block
Hydraulic Valve Block 7-10 114443_1011... - Page 67 Hydraulic Valve Block INDEX NO. PART NO. 064329 768515 064014 768523 034280 034272 112460 602452 602835 112455 601069 112088 602567 602568 055822 767954 114443_1011 QTY. DESCRIPTION CS .250-20 X .625 HX G5 FW .281 X .625 X .051/.080H CS .312-18 X .875 HX G5 ZN FW .343 X .687 X .051/.080H CS .312-18 X .750 HX G5 NT .312-18 HX G5 ZNYC...
- Page 68 Manifold Block VIEW FROM FRONT VIEW FROM REAR 7-12 114443_1011...
- Page 69 Manifold Block INDEX NO. PART NO. 781534 602573 602563 006072 602478 792150 602760 603181 602479 602582 114443_1011 QTY. DESCRIPTION FTG, STR-8 MORB/-8MS FTG, TEE 8 MORB/6MSL FTG, 6-4 MSL REDUCER FTG, 8 MORB/6MSL STR FITTING, 4MORB/4MJIC 45 FTG, STR-6MORB/-6MS FTG, 6MORB/4MSL STR FTG, -4MORB/4MJIC STR FTG, 4FJIC CAP FTG, 6MORB/4MSL 90...
- Page 70 Manifold Block—Cont. 7-14 114443_1011...
- Page 71 Manifold Block—Cont. INDEX NO. PART NO. 781658 601569 602450 602458 602454 602456 602457 602455 603159 114443_1011 QTY. DESCRIPTION FTG, -8 MORB HEX PLUG FTG, -8 MORB HEX PLUG FTG, -4 MORB HEX PLUG VALVE SOLENOID CARTRIDGE VALVE RELIEF VALVE CARTRIDGE VALVE CHECK VALVE CARTRIDGE VALVE...
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Page 72: Traction Drive
Traction Drive 7-16 114443_1011... - Page 73 Traction Drive INDEX NO. PART NO. 781526 602490 602491 602499 748574 602446 602488 060889 1. Orient as shown. 114443_1011 QTY. DESCRIPTION FTG, 90°-10 MORB/-8 MORFS HOSE ASSY, RIGHT WHEEL HOSE ASSY, RIGHT WHEEL HOSE ASSY, HST SUPPLY FTG, 6 MORB/6 MSL 90 FTG, TEE 10 MORB/8 MSL HOSE ASSY, LEFT WHEEL WIRE TIE...
- Page 74 Traction Drive 7-18 114443_1011...
- Page 75 Traction Drive INDEX NO. PART NO. 008193 767962 602390 602256 602606 079210 050161 033001 748806 114443_1011 QTY. DESCRIPTION NT .500-13 HX G5 ZNYC FW .531 X 1.063 X .090 SAE MOTOR CS .500-13 X 2.500 SQ G5 HOSE CLAMP, 1.00 FW .344 X 1.00 X .06 ZNYC CS .312-18 X 1.750 HX G5 .25’...
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Page 76: Hydraulic—Steering
Hydraulic—Steering 7-20 114443_1011... - Page 77 Hydraulic—Steering INDEX NO. PART NO. 000331 602604 079210 079186 603360 602584 602496 602495 602760 792150 602494 602493 602492 114443_1011 QTY. DESCRIPTION WIRE TIE, SMALL/SHORT HOSE CLAMP, .625 FW .344 X 1.00 X .06 ZNYC CS .312-18 X 1.250 HX G5 PROTECTIVE SLEEVE FTG, 4MORB/4MSL 90 HOSE ASSY, MOTOR RIGHT...
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Page 78: Hydraulic Reel Drive
Hydraulic Reel Drive 7-22 114443_1011... - Page 79 Hydraulic Reel Drive INDEX NO. PART NO. 114470 602727 808485 602622 602623 603330 602624 602626 603331 602625 603329 602621 602614 602617 781534 602615 748574 602518 602517 781542 602508 602510 792150 602511 602512 602513 602424 603176 033001 603289 060889 000430 603402 1.
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Page 80: Hydraulic Reel Lift
Hydraulic Reel Lift 17 18 7-24 114443_1011... - Page 81 Hydraulic Reel Lift INDEX NO. PART NO. 602497 602502 602505 603286 603288 603287 603198 602918 602506 602584 602890 602892 602893 603289 033001 079186 712927 602604 060889 114443_1011 QTY. DESCRIPTION HOSE ASSY, BLOCK FILTER HOSE ASSY, FRONT BLANK HOSE ASSY, REAR BLANK HOSE ASSY, FRONT ROD HOSE ASSY, FRNT BLANK LS HOSE ASSY, FRONT ROD LS...
- Page 82 7-26 114443_1011...
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Page 83: Rops
Section 8 Seat ..........8-2 ROPS. - Page 84 Seat 114443_1011...
- Page 85 Seat INDEX NO. PART NO. 602475 797076 017129 601444 704635 794610 112102 034272 768523 601241 036244 767954 058776 112837 601507 112836 754358 064014 601059 706176 601131 112875 601650 034280 054502 086660 601815 793315 114443_1011 QTY. DESCRIPTION SEAT CS .437-20 X 1.00 HX G8 ZNYC FW .440 X 1.000 X .083 ZNY SEAT BELT NT .437-20 HX GR5 ZNYC...
- Page 86 ROPS 114443_1011...
- Page 87 ROPS INDEX NO. PART NO. 602476 058768 728030 047704 1. Torque to 145 ft-lbs. 2. Replace decals in the event they become worn or illegible. 114443_1011 QTY. DESCRIPTION ROPS (WITH DECALS) NT .625-11 HXZY NY FW .656 X 1.312 X .090 ZNY CS .625-11 X 3.500 HX G5 NOTES:...
- Page 88 114443_1011...
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Page 89: Front Lift Arm
Section 9 Front Lift Arm ......... . . 9-2 Rear Lift Arm . - Page 90 Front Lift Arm 114443_1011...
- Page 91 Front Lift Arm INDEX NO. PART NO. 114292 114293 601084 025296 781153 016972 052837 712927 113886 034272 768523 041152 770867 602418 603083 754358 601507 114302 603308 765339 034280 602539 706143 114281 114291 781583 602397 112005 112006 015495 054502 767954 112136 112000 601486 005132...
- Page 92 Front Lift Arm REEL ASSEMBLY RIGHT SIDE LIFT ARM PART OF REEL ASSEMBLY PART OF REEL ASSEMBLY 114443_1011...
- Page 93 Front Lift Arm INDEX NO. PART NO. 016527 712976 113873 063552 705608 768515 068551 706549 602865 045765 601375 112014 112817 036244 112772 602925 551015 058776 2. Right side assembly is shown; left side assembly is similar. 114443_1011 QTY. DESCRIPTION CS .500-13 X 1.00 HX G5 ZN FW .531 X 1.375 X .125 ZNY CHAIN BRACKET CE .310 X 1.87 .150 X 1.73...
- Page 94 Rear Lift Arm 114443_1011...
- Page 95 Rear Lift Arm INDEX NO. PART NO. 114294 781153 025296 601084 016972 052837 712927 113886 034272 768523 041152 770867 602418 603083 754358 601507 114302 603308 765339 034280 602539 706143 114281 781583 602397 112005 015495 054502 767954 114305 798264 005132 601486 601016 041855 114443_1011...
- Page 96 Rear Lift Arm REEL ASSEMBLY LIFT ARM PART OF REEL ASSEMBLY PART OF REEL ASSEMBLY 114443_1011...
- Page 97 Rear Lift Arm INDEX NO. PART NO. 016527 712976 113873 063552 705608 768515 068551 706549 602865 045765 601375 112014 112818 036244 112772 551015 058776 602925 114443_1011 QTY. DESCRIPTION CS .500-13 X 1.00 HX G5 ZN FW .531 X 1.375 X .125 ZNY REAR CHAIN BRACKET CE .310 X 1.87 .150 X 1.73 CS .250-20 X 2.25 HX G5 Z...
- Page 98 9-10 114443_1011...
- Page 99 Numerical Index Part Page Index Part Numbers 000323 000331 6-11 000430 3-17 7-23 005132 006072 7-13 008193 7-19 008581 011841 015495 015818 016428 016527 016774 016972 017012 017079 017129 017236 017244 3-17 017616 018960 3-13 019521 021634 023655 024927 3-17 025296 028035 029868...
- Page 100 Part Page 115684 6-11 263517 348417 550984 550985 550986 551011 551015 551016 3-17 551017 601016 601059 601069 6-11 7-11 601084 601085 3-17 601089 6-11 601098 601116 601131 601241 601375 601429 601444 601486 601503 601507 601527 6-11 601569 7-15 601650 601815 601822 3-15 601839...
- Page 101 Part Page 603161 6-11 603176 7-23 603181 7-13 603194 603195 603196 603198 7-25 603202 3-17 603221 603224 603262 603286 7-25 603287 7-25 603288 7-25 603289 7-23 7-25 603308 603321 603322 603323 603328 603329 7-23 603330 7-23 603331 7-23 603341 603342 603344 603345 603346...