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IZIP EXPRESS OWNER'S MANUAL

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  • Page 1 IZIP EXPRESS OWNER’S MANUAL...
  • Page 2: Table Of Contents

    Introduction Personal care from Currie Technologies ........................3 Safety ..................................3 Parts and features ..............................4-5 Operation Charging your battery ............................... 6-7 Battery installation ..............................8-9 System on/off ................................10 Motor assist levels ..............................11 Battery indicator levels ............................. 12 Lighting system ................................
  • Page 3: Introduction

    Personal care from Currie Technologies Congratulations on your purchase! Our service department is dedicated to your satisfaction with our products. For any questions regarding performance, assembly, operation, parts or returns, contact our customer and technical 1-800-377-4352 service line directly by calling toll-free:...
  • Page 4: Parts And Features

    Parts and features...
  • Page 5 Custom rear rack Suspension seatpost with adjustable preload Threadless stem with adjustable angle Tail light (see “Lighting System” section) Currie Evo-Drive™ planetary dual input differential rear hub with belted transfer pulley Motor drive belt (Gates GT3 1150-5MGT) Motor housing Power button (top of battery) Assist level adjustment buttons (arrow shape, top of battery) Battery and controller (inside) Battery pack locking lever &...
  • Page 6: Operation

    Charging your battery Please charge your battery before riding your Express for the first time. Battery charge time is 6-8 hours when the battery is completely empty, but “top off” charges will be significantly shorter. Please refer to the “Battery care and information” section of this manual for more information on extending the working life of your battery.
  • Page 7 2. With the charger switch in the OFF position, plug the charger into a wall socket. 3. Plug the other end of the charger into your Express battery, then flip the charger switch to the ON position. Set to 115 (USA and Canada) 1 1 5 The five lights around the power button indicate charging progress when the battery is plugged in.
  • Page 8: Battery Installation

    Battery installation 1. Standing on the left side of the Express, insert the mushroom-shaped head of the battery locking pin into the hole in the battery handle. Locking pin 2. Pivot the battery so it is parallel with the bike inside the frame triangle, letting the weight of the battery rest on the bike frame.
  • Page 9 4. Close the battery locking lever to secure the battery Turn to adjust pack. If the lever does not have sufficient tension to hold the battery tightly, you can adjust its preload by finger-tightening the mushroom-head at the top of the locking pin. 5.
  • Page 10: System On/Off

    System on/off Turn the Express on by pressing the round button on the top of the battery pack. To power off, simply hold the same button for about three seconds. The system defaults to medium power assist, indicated by three flashing lights during the startup sequence.
  • Page 11: Motor Assist Levels

    Motor assist levels Selectable with the up & down arrows on the battery pack Lights-only Eco mode. Super economy Economy mode; Startup default; Express mode; ‘Easy mode”; mode. Motor Motor is limited mode; Longest long range at medium range Full power at Lowest range, is disabled, to very low...
  • Page 12: Battery Indicator Levels

    Battery indicator levels Displayed around the On/Off button during normal riding ≤ ≤ ≤ ≤ ≤100 One blinking One solid indicator Two solid indicator Three solid Four solid indicator Five solid indicator indicator light. The light. The battery lights. The battery indicator lights.
  • Page 13: Lighting System

    Lighting system The Express is equipped with front and rear lights that are automatically triggered by an ambient light sensor located in the battery pack. Even when riding without motor assist, the lights can be turned on by setting the assist level to its lowest “-1” lights-only mode (see the “Motor assist levels” section for more information).
  • Page 14: How To Get The Most Range From Your Express

    How to get the most range from your Express To increase your battery range as much as possible, please consider the following advice: • Try not to ride against strong headwinds • Don’t ride with more weight (like luggage) than is necessary for a given situation •...
  • Page 15: Rider Adjustment

    Rider adjustment The Express has several features included to allow the rider to adjust his or her bike for maximum comfort and to suit their riding style. Firm Seatpost height and suspension The Express’ suspension seatpost is designed to be adjusted based on Soft individual preference.
  • Page 16: Handlebar Height

    Handlebar height The Express is equipped with an adjustable-angle stem, which can be used to raise or lower the handlebars based on rider preference. To adjust the stem, first loosen the cap on its right side using a 5mm Allen wrench. Once the cap bolt has been loosened a few turns, push the left-side cap into the stem, disengaging the mechanism.
  • Page 17: Accessories And Upgrades

    Accessories & upgrades The Express can be fitted with comparable aftermarket parts and accessories in almost all areas, with a few exceptions: • The rear wheel cannot be replaced, unless the new wheel uses a Currie Evo-Drive™ hub • A square-taper bottom bracket must be used for proper cadence sensor operation •...
  • Page 18: Mechanical Detail

    Cadence sensor The Evo-Drive™ cadence sensor measures the rider’s pedaling speed, translating it into an electrical signal that is read by the motor controller. Inside the sensor, a large sprocket is driven by the rotation of the bicycle’s crank. This sprocket is connected with a belt to the spindle of a small electric motor, which acts as a generator, outputting voltage that directly corresponds to the rider’s pedaling cadence.
  • Page 19: Battery Care

    Battery care and information All batteries have a finite life cycle, and will eventually lose storage capacity below a useful level. In order to keep your batteries running for as long as possible you should follow these care instruc- tions closely. •...
  • Page 20: Service And Diagnostic

    Service and diagnostic In this section you will find basic maintenance, diagnostic, and troubleshooting information. For questions, problems or service not discussed in this manual, or for parts ordering, please call Currie technical and customer service at 1-800-377-4532. Belt tension adjustment Although the tension of the main drive belt is set at the factory, over time the belt may stretch a small amount.
  • Page 21 3. Loosen the five bolts circled in the photo, then slide the motor forward or backward to increase or decrease the belt tension. Check your work by re-tightening the bolts, then temporarily installing the belt (see last step). When properly tensioned, the belt should allow less than 1cm of deflection halfway along the upper span (see diagram 3a).
  • Page 22: Fuses

    Fuses The Express battery pack has a user-replacable fuse located directly below the connection port. This fuse protects the motor and battery from damage due to excess current. To check or replace the fuse, simply pull it out of the battery housing using pliers, then compare it to the illustration.
  • Page 23: Troubleshooting Chart

    Troubleshooting chart Please refer to the following chart to resolve most common problems your Express may develop. For questions, problems or service not discussed in this manual, or for parts ordering, please call Currie technical and customer service at 1-800-377-4532. Issue Solutions •...
  • Page 24: Warranty

    For 2010 (or later) model year product purchased within the United States on or after January 15, 2010 Currie Acquisitions LLC D/B/A Currie Technologies (“Currie”) warranties to the original owner of each new IZIP brand electric bicycle, when purchased directly from an authorized Currie reseller, to be complete and that the following components will be free from defects in material and workmanship for the period indicated below.
  • Page 25  Other components: One year (12 months) from purchase date by original owner – excludes wear and tear on the following components: tires, tubes, brake pads, cables, chain, freewheel, grips and saddle fabrics. Repair or Replacements Currie further warrants that any repair or replacement parts supplied by Currie (except batteries) will be free from defects in material and workmanship for a period of one year from the date of purchase by the original owner.
  • Page 26 In the event that an Authorized Currie Electric Bicycle reseller ships your IZIP brand electric bicycle to you, they are required to prepare the electric bicycle for shipment, i.e. pre-assembled and adjusted condition which requires only minimal consumer assembly and installation of a limited number of components including, but not limited to the front wheel, pedals, handlebars and saddle.
  • Page 27 Shipping & Handling fees will apply to all claims made under this warranty and will be charged to the claimant at the time products are shipped from Currie’s distribution center. Currie Technologies, 9453 Owensmouth Avenue, Chatsworth, CA 91311 1-800-377-4532...
  • Page 28 9453 Owensmouth Ave, Chatsworth, CA 91311 Phone: +1 800.377.4532 Fax: +1 818.734.8199 www.currietech.com...

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