Cushman Titan 36V Owner's Manual And Service Manual page 6

Cushman electric utility vehicle - owner's manual and service guide

Table of Contents

TRANSPORTING VEHICLE ..................................................................................................... 11

SERVICE AND MAINTENANCE .............................................................................................. 11

BATTERIES AND CHARGING ................................................................................................ 18

GENERAL SPECIFICATIONS .................................................................................................. 27

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TABLE OF CONTENTS

Fig. 9 Wheel Installation ......................................................................................................... 10

WHEEL INSTALLATION.................................................................................................................................... 10

LIGHT BULB REPLACEMENT ......................................................................................................................... 10

Fig. 10 Headlight, Turn Signal & Marker Light Bulb Replacement ......................................... 10

Fig. 11 Tail and Brake Light Bulb Replacement ..................................................................... 11

FUSE REPLACEMENT .................................................................................................................................... 11

TOWING ........................................................................................................................................................... 11

HAULING .......................................................................................................................................................... 11

SERIAL AND MANUFACTURING NUMBER LABEL LOCATIONS .................................................................. 12

Fig. 12 Serial Number Plate & Location ................................................................................... 13

TIRE INSPECTION ........................................................................................................................................... 13

BRAKES ........................................................................................................................................................... 13

PERIODIC BRAKE TEST FOR HYDRAULIC BRAKES .................................................................................... 13

PDS SYSTEM TEST.......................................................................................................................................... 13

CAPACITIES AND REPLACEMENT PARTS ................................................................................................... 13

Fig. 13 Capacities and Replacement Parts ............................................................................ 13

REAR AXLE ...................................................................................................................................................... 13

CHECKING THE LUBRICANT LEVEL .............................................................................................................. 13

Fig. 14 Add, Check and Drain Axle Lubricant ........................................................................ 14

LUBRICATION .................................................................................................................................................. 14

Fig. 15 Lubrication Points ....................................................................................................... 14

HARDWARE ..................................................................................................................................................... 15

PERIODIC SERVICE SCHEDULE ................................................................................................................... 16

Fig. 16 Periodic Service Schedule ......................................................................................... 16

Fig. 17 Torque Specifications and Bolt Grades ...................................................................... 17

SAFETY ............................................................................................................................................................ 18

BATTERY ......................................................................................................................................................... 18

SWING OUT BATTERY TRAY .......................................................................................................................... 19

Fig. 18 Swing Out Battery Tray ................................................................................................ 19

BATTERY MAINTENANCE .............................................................................................................................. 19

AT EACH CHARGING CYCLE .......................................................................................................................... 19

MONTHLY ......................................................................................................................................................... 19

ELECTROLYTE LEVEL AND WATER .............................................................................................................. 19

Fig. 19 Correct Electrolyte Level ............................................................................................ 19

Fig. 20 Water Purity Table ..................................................................................................... 20

Fig. 21 Automatic Watering Gun ............................................................................................ 20

BATTERY CLEANING ....................................................................................................................................... 20

Fig. 22 Preparing Acid Neutralizing Solution .......................................................................... 21

BATTERY WATERING, CLEANING AND REPLACEMENT ............................................................................. 21

Fig. 23 36V (4 Passenger) Battery Connections .................................................................... 21

Fig. 24 48V (4 Passenger) Battery Connections..................................................................... 21

Fig. 25 36V (2 Passenger) Battery Connections .................................................................... 22

Fig. 26 36V (2 Passenger) Battery Connections beginning mid-model year 2007 ................. 22

Fig. 27 48V (2 Passenger) Battery Connections ..................................................................... 23

PROLONGED STORAGE ................................................................................................................................. 23

Fig. 28 Freezing Point of Electrolyte ...................................................................................... 23

BATTERY CHARGING ..................................................................................................................................... 23

AC VOLTAGE .................................................................................................................................................... 24

TROUBLESHOOTING ...................................................................................................................................... 24

HYDROMETER ................................................................................................................................................. 24

Fig. 29 Hydrometer ................................................................................................................ 24

USING A HYDROMETER.................................................................................................................................. 25

Fig. 30 Hydrometer Temperature Correction ......................................................................... 25

Owner's Manual and Service Guide

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