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Char-Broil 4201101 Product Manual
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Char-Broil 4201101 Product Manual

Char-Broil 4201101 Product Manual

Bbq and grill
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Download this manual See also: User Manual
Tools needed for
assembly:
Phillips screwdriver
Adjustable wrench
THIS UNIT IS HEAVY. DO NOT assemble without helper.
Some parts may contain sharp edges - especially as noted in
manual. Wear protective gloves if necessary.
Read and follow all safety statements, warning, assembly
instructions and use & care directions before attempting to
assemble and cook.
BBQ and Grill
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill
you. It gives off carbon monoxide,
which has no odor. NEVER burn
charcoal inside homes, vehicles
or tents.
01309400
04201101
42803987 (11-21-03)

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Summary of Contents for Char-Broil 4201101

  • Page 1 04201101 01309400 BBQ and Grill Tools needed for assembly: Phillips screwdriver Adjustable wrench CARBON MONOXIDE HAZARD THIS UNIT IS HEAVY. DO NOT assemble without helper. Burning charcoal inside can kill Some parts may contain sharp edges - especially as noted in you.
  • Page 2 STOP! Call Our Help Line Missing a part? No need to go back to the store! The store where you made your purchase does not stock parts for this item. If you need parts, whether they are missing or damaged, call the Customer Service toll free Help Line.
  • Page 3 First, pick a suitable location to work. Open the carton and slit the corners. This will give you a protective work surface upon which to start the assembly. During assembly, refer to page 10 for hardware identification. Stand bottom assembly on end. Attach legs to one end using two 1/4-20x2”...
  • Page 4 With the grill positioned as shown below, push the leg inserts into end of legs to your left. (Note: When grill stands upright, these will be the right legs.) Slide the locking caster (with tab) into insert in front leg. Slide remaining caster into insert in rear leg. Rear leg Locking caster with tab...
  • Page 5 Attach four shelf slats to each set of legs using two 1/4-20x2-1/2” carriage bolts 1/4-20 flange nuts per slat. Start at the holes closest to the grill bottom and work outward. Push end caps into ends of legs. NOW FULLY TIGHTEN ALL SCREWS FROM PREVIOUS STEPS.
  • Page 6 While your helper holds grill lid in position, secure lid to hinge on grill bottom using eight #10-24x1/2” screws #10-24 flange nuts Attach spacers and handle to grill lid using two 1/4-20x3¼” screws 1/4” insulated washers 1/4-20 flange nuts Handle Spacer Insulated Washer...
  • Page 7 Insert vent knob into side of grill lid from the outside. Inside the grill lid, slide a vent plate onto the knob stud followed by a spring and a #10-24 hex nut . Tighten just enough to allow vent to slide freely from side to side. Repeat on left side of grill lid. Vent knob Vent plate Spring...
  • Page 8 Install temperature gauge by placing the stem through the large hole in front of grill lid. Attach the nut provided until snug against lid. Temperature gauge Attach ash door frame to front of grill bottom using four #10-24x1/2” flat-head screws #10-24 flange nuts Ash door frame...
  • Page 9 Attach ask door to frame using two hinge pins small hitch pins Hinge Pin Small hitch pin Ash door Slide ash drawer into front of grill bottom. Ash drawer...
  • Page 10 Attach two fire grate hangers to fire grate (hooks point inward toward grate). Lower into grill bottom and hang from tabs on each side. Fire grate hanger Fire grate Place cooking grates into grill bottom. Use the grate lifting tool provided to lift hot cooking grates. Cooking grates...

  • Page 11: Hardware List

    HARDWARE LIST Hardware is shown actual size. You may have spare hardware after assembly is complete. Wheel Spacer Insulated Washer 1/4-20 #10-24 #10-24 Qty: 2 Qty: 2 Flange Nut Flange Nut Hex Nut Qty: 30 Qty: 12 Qty: 2 Vent Spring Large Hitch Pin Small Hitch Pin Logo Plate Clip...

  • Page 12: Preparing To Use Your Grill

    PREPARING TO USE YOUR GRILL Before cooking with your grill, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.

This manual is also suitable for:

1309400Cb940